Injection mold for thin-wall preservation box cover

By introducing a robotic arm for material handling and a fixed ear flipping detection device into the injection mold of the thin-walled food storage container lid, the problem of difficult fixed ear flipping was solved, automated detection was achieved, and detection efficiency and product quality were improved.

CN223630853UActive Publication Date: 2025-12-05WUHU SHENGFEI PRECISION MOLD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423234752.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-05
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

During the production process of thin-walled food storage container lid injection molds, the fixing lugs of the lids are prone to flipping, making manual inspection difficult and making it hard to guarantee product quality.

Method used

Design an injection mold that includes a material-picking robotic arm and a fixed ear flipping detection device. The robotic arm automates material picking and the detection device detects the flipping of the fixed ear, replacing manual inspection and improving inspection efficiency and accuracy.

Benefits of technology

The system enables automated detection of the fixing lugs on food storage container lids, improving detection efficiency and accuracy, ensuring that each step meets quality standards, and reducing human error and the generation of defective products.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223630853U_ABST
    Figure CN223630853U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of injection molding production of fresh-keeping box covers, in particular to an injection mold for a thin-wall fresh-keeping box cover. Comprising a preservation box cover body, an injection mold used for producing the thin-wall preservation box cover, a material taking mechanical arm used for demolding and material taking of the produced mold, and a fixing lug overturning detection device located on one side of the injection mold and downstream of one side of the material taking mechanical arm and used for detecting overturning of fixing lug buckles of the preservation box cover body. The injection mold comprises a pouring assembly, a cavity and a cooling assembly which are sequentially arranged from top to bottom, the cavity comprises an upper cavity plate and a lower cavity plate, the fixing lug overturning detection device comprises a detection seat, detection frames are distributed on the detection seat in a rectangular structure, each detection frame is fixedly sleeved with a detection bearing, and each detection bearing is sleeved with a detection wheel; automatic detection equipment is used for replacing manual detection of the preservation box cover, the detection efficiency is high, unqualified products are found and removed in time, and it is guaranteed that the products meet the quality standard.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to fresh -keeping box cover injection mould production technical field, concretely is a kind of thin wall fresh -keeping box cover injection mould. BACKGROUND

[0002] Thin wall fresh -keeping box cover is a kind of kitchen utensil with exquisite design and practical function, it is usually used to seal and protect food, prevent air from entering, thereby prolonging the fresh -keeping period of food. The characteristic of this fresh -keeping box cover is its thin wall design, which makes the cover more portable and easy to use.

[0003] Thin wall fresh -keeping box cover is usually made of high-quality plastic material, and thin wall fresh -keeping box cover injection is a kind of product with thin wall thickness, and the center layer thickness on the flow section is low, the plastic is easy to cool, and the flow is difficult, usually needs high-speed high-pressure filling, high-mold-temperature auxiliary, hot runner needs to reduce its pressure loss as far as possible.

[0004] At present, after the thin wall fresh -keeping box cover injection mould is produced and opened, the fresh -keeping box cover is ejected by ejector pin, and free falling is transported out by conveying equipment for manual quality detection. At present, the appearance of fresh -keeping box cover is detected by manual, but in actual use, the fixing ear buckle of fresh -keeping box cover often appears difficult to turn over, manual detection is difficult, so that the fresh -keeping box cover produced by thin wall fresh -keeping box cover injection mould does not meet the actual use requirement. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of thin wall fresh -keeping box cover injection mould to solve the problems presented in the above background.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A kind of thin wall fresh -keeping box cover injection mould, including fresh -keeping box cover body, injection mould for thin wall fresh -keeping box cover production, material taking mechanical arm for demolding and taking material after production to the injection mould, and the fixed ear turnover detection device for detecting the fixed ear turnover of the fresh -keeping box cover body in the downstream of the material taking mechanical arm side of the injection mould side, the injection mould includes pouring assembly, cavity and cooling assembly, which are sequentially arranged from top to bottom, the cavity includes upper cavity plate and lower cavity plate, and the fresh -keeping box cover body is pressed between the upper cavity plate and the lower cavity plate.

[0008] As the preferred scheme of the utility model, the fixed ear turnover detection device includes detection seat, detection frame is arranged in rectangular structure on the detection seat, detection bearing is fixedly sleeved on each detection frame, and detection wheel is sleeved on each detection bearing.

[0009] As the preferred scheme of the utility model, the detection wheel on the four detection racks abuts against the fixed lug on the outer wall of the fresh-keeping box cover body during the turning detection of the fixed lug.

[0010] As the preferred scheme of the utility model, the taking mechanical arm is located on one side of the cavity, an electric displacement guide rail module is connected to the outer wall of the taking mechanical arm, a support frame is connected to the bottom of the electric displacement guide rail module, a suction cup for taking the fresh-keeping box cover body in the cavity is connected to the output end of the taking mechanical arm, the suction cup is movably attracted to the outer wall of the fresh-keeping box cover body, and the suction cup is connected to the gas supply equipment through a high-pressure air pipe.

[0011] As the preferred scheme of the utility model, the electric displacement guide rail module is electrically connected to the controller on the injection mold through wires.

[0012] As the preferred scheme of the utility model, the suction cup on the output end of the taking mechanical arm moves up and down in the four detection racks during the detection, and the fixed lug on the fresh-keeping box cover body turns back and forth for detection.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] In view of the problems in the background art, the fixed lug turning detection device is arranged to cooperate with the taking mechanical arm to turn back and forth for detection of the fixed lug on the fresh-keeping box cover body, the automatic detection equipment is used to replace manual detection, the detection efficiency and accuracy are improved, unqualified products are found and removed in time, the quality control in the production process is strengthened, and it is ensured that each link meets the quality standard;

[0015] During the detection, the suction cup on the taking mechanical arm takes the fresh-keeping box cover body from the cavity, the taking mechanical arm cooperates with the suction cup to drive the fresh-keeping box cover body to displace to the fixed lug turning detection device, the taking mechanical arm drives the fresh-keeping box cover body to move up and down in the four detection racks, when the fixed lug on the outer wall of the fresh-keeping box cover body can normally turn, the fixed lug on the outer wall of the fresh-keeping box cover body abuts against the detection wheel, the detection wheel rolls, and the fresh-keeping box cover body passes through the detection rack up and down, when the fixed lug on the outer wall of the fresh-keeping box cover body can normally turn, the fixed lug on the outer wall of the fresh-keeping box cover body abuts against the detection wheel, and the fresh-keeping box cover body cannot pass through the detection rack up and down, which indicates that the fresh-keeping box cover body is difficult to turn and is a defective product.

[0016] The utility model will be explained in detail in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is an injection mold structure of the utility model;

[0018] Figure 2 It is the schematic view of taking material mechanical arm of the utility model;

[0019] Figure 3 It is the structure schematic view of the fixed ear turnover detection device of the utility model;

[0020] Figure 4 It is the structure schematic view of the fixed ear turnover detection device of the utility model.

[0021] In the drawing: 1, the fresh-keeping box cover body;2, injection mold;21, pouring assembly;22, cavity;221, upper cavity plate;222, lower cavity plate;23, cooling assembly;3, taking material mechanical arm;31, electric displacement guide rail module;32, support frame;33, suction cup;4, fixed ear turnover detection device;41, detection seat;42, detection frame;43, detection bearing;44, detection wheel. DETAILED DESCRIPTION

[0022] In order to facilitate understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the utility model are given in the drawings, but the utility model can be realized by different forms, and is not limited to the embodiments described in the text, on the contrary, these embodiments are provided to make the disclosed content of the utility model more thorough and comprehensive. EMBODIMENT

[0023] The various devices in the present application file all adopt conventional models in the prior art, and the control mode is controlled by a controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art, which belongs to the common knowledge in the art, so the present application will not be explained in detail.

[0024] Please refer to Figures 1-4The utility model provides a technical scheme: a thin -walled preservation box cover injection mold, including preservation box cover body 1, be used for thin -walled preservation box cover production's injection mold 2, be used for the demoulding of production after mould and take the material and take the material mechanical arm 3 and be located injection mold 2 one side take the material mechanical arm 3 one side downstream for the fixed ear of preservation box cover body 1 fixed ear turnover detection and be used for the detection of fixed ear turnover detection device 4, injection mold 2 includes the pouring assembly 21, cavity 22 and cooling assembly 23 that set gradually from top to bottom, cavity 22 includes upper chamber plate 221 and lower chamber plate 222, and preservation box cover body 1 is pressed together between upper chamber plate 221 and lower chamber plate 222, take the material mechanical arm 3 is located cavity 22 one side, and take the material mechanical arm 3 outer wall is connected with electric displacement guide rail module 31, and electric displacement guide rail module 31 bottom is connected with the support frame 32 that sets up, and take the material mechanical arm 3 output end is connected with the suction cup 33 for taking the material of preservation box cover body 1 in cavity 22, and suction cup 33 with preservation box cover body 1 outer wall activity is attracted, and suction cup 33 is connected with gas supply equipment through high pressure gas pipe, and electric displacement guide rail module 31 is connected with the controller on injection mold 2 through wire electrically.

[0025] It is to be noted that, in the embodiment, the pouring assembly 21 is one of the core parts of the injection mold, used for injecting molten plastic into the cavity, and the pouring assembly includes a sprue, a runner, and a cooling system, etc. In the production of the thin-walled preservation box cover, the pouring assembly ensures that the plastic can uniformly fill the entire cavity while avoiding excessive pressure loss. The cavity 22 is the space for plastic molding, which determines the shape and size of the final product. In the injection mold for the thin-walled preservation box cover, the cavity is usually composed of an upper chamber plate 221 and a lower chamber plate 222, which tightly cooperate to form a complete closed space. When the plastic is injected into the cavity 22, it will cool and solidify inside the cavity 22, forming the basic shape of the preservation box cover. The cooling assembly 23 is used to accelerate the cooling process of the plastic and shorten the production cycle. It includes a cooling water channel circulation system. In the production process of the thin-walled preservation box cover, since the plastic wall is thin, the cooling speed is fast. Therefore, the cooling assembly can ensure uniform cooling of the plastic, reducing deformation and stress concentration.

[0026] When the injection mold completes a production cycle, the mold will open, and the ejector pin will eject the formed cover. At this time, the taking mechanical arm 3 will receive a signal from the controller, preparing to take the cover. The suction cup 33 on the taking mechanical arm will lower to the position of the cover and firmly adsorb the cover on the suction cup through negative pressure adsorption. The suction cup 33 ensures that the cover can be stably taken and held without falling off. After taking the cover, the taking mechanical arm 3 will move to the position of the fixed lug flip detection device 4 along the preset trajectory. In this process, the taking mechanical arm 3 maintains a stable speed and posture to ensure that the cover will not be damaged or deformed during movement. After reaching the detection device, the detection is performed. After the detection is completed, the detection device will feed back the detection result to the taking mechanical arm 3 or the controller. If the detection result is qualified, the taking mechanical arm 3 will continue the next taking cycle. If the detection result is unqualified, the taking mechanical arm will send the unqualified product to the designated waste area.

[0027] Through the cooperation of the injection mold 2, the fixed lug flip detection device 4 and the taking mechanical arm 3, the quality detection efficiency and accuracy of the thin-walled cover fixed lug can be greatly improved. The automatic detection method not only reduces manual intervention and errors, but also improves production efficiency and product quality.

[0028] Please refer to Figure 3 and 4 , the fixed lug flip detection device 4 includes a detection seat 41, and the detection seat 41 is provided with detection racks 42 in a rectangular structure. Each detection rack 42 is fixedly provided with a detection bearing 43, and each detection bearing 43 is provided with a detection wheel 44. When the fixed lug flips, the detection wheels 44 on the four detection racks 42 abut against the fixed lugs on the outer wall of the cover body 1. When detecting, the suction cup 33 on the output end of the taking mechanical arm 3 adsorbs the cover body 1 and moves up and down inside the four detection racks 42. The fixed lugs on the cover body 1 flip back and forth for detection.

[0029] It should be noted that in the present embodiment, the detection bearing 43 is a key component fixed on the detection rack 42, which is used to support and guide the rotating movement of the detection wheel 44. The detection bearing 43 has high precision and low friction characteristics, ensuring that the detection wheel can rotate smoothly and accurately. The detection wheel 44 is directly in contact with the cover fixed lug, which simulates the flip action in the actual use process through rotation. The detection wheel 44 is made of a material with high wear resistance and will not be damaged or deformed during long-term use. At the same time, the surface of the detection wheel 44 is smooth to prevent scratches on the cover fixed lug during detection.

[0030] The suction cup 33 on the taking mechanical arm 3 takes the fresh-keeping box cover body 1 from the inside of the cavity 22, the taking mechanical arm 3 drives the fresh-keeping box cover body 1 to displace to the fixed lug overturning detection device 4 in cooperation with the suction cup 33, the taking mechanical arm 3 drives the fresh-keeping box cover body 1 to move up and down in the four detection racks 42, when the fixed lug on the outer wall of the fresh-keeping box cover body 1 can normally overturn, the fixed lug on the outer wall of the fresh-keeping box cover body 1 abuts against the detection wheel 44 at this time, the detection wheel 44 rolls, the fresh-keeping box cover body 1 passes through the detection rack 42 up and down, when the fixed lug on the outer wall of the fresh-keeping box cover body 1 can normally overturn, the fixed lug on the outer wall of the fresh-keeping box cover body 1 abuts against the detection wheel 44 at this time, the fresh-keeping box cover body 1 cannot pass through the detection rack 42 up and down, and it is explained that the fresh-keeping box cover body 1 overturns difficultly and is a defective product.

[0031] The working process of the utility model is as follows:

[0032] In use, the injection mold 2 is used for injecting molten plastic into a cavity, and after the plastic is injected into the cavity 22, it will be cooled and solidified in the cavity 22 to form the basic shape of the fresh-keeping box cover, and the cooling assembly 23 is used for accelerating the cooling process of the plastic, and after the injection mold completes a production cycle, the mold will be opened, and the ejector pin will eject the formed fresh-keeping box cover, at this time, the taking mechanical arm 3 will receive the signal of the controller and be ready for taking operation, the suction cup 33 on the taking mechanical arm 3 takes the fresh-keeping box cover body 1 from the inside of the cavity 22, the taking mechanical arm 3 drives the fresh-keeping box cover body 1 to displace to the fixed lug overturning detection device 4 in cooperation with the suction cup 33, the taking mechanical arm 3 drives the fresh-keeping box cover body 1 to move up and down in the four detection racks 42, when the fixed lug on the outer wall of the fresh-keeping box cover body 1 can normally overturn, it will abut against the detection wheel 44, the detection wheel will roll, and the fresh-keeping box cover body can smoothly pass through the detection rack, if the fixed lug on the outer wall of the fresh-keeping box cover body 1 cannot normally overturn, it will not abut against the detection wheel, so that the fresh-keeping box cover body 1 cannot pass through the detection rack, at this time, it can be judged that the fixed lug of the fresh-keeping box cover body overturns difficultly and is a defective product, and the taking mechanical arm will send the unqualified product to the designated waste area.

[0033] The utility model is described exemplarily in combination with the drawings, and obviously, the specific implementation of the utility model is not limited by the above mode, as long as the method concept and the technical scheme of the utility model are adopted for this non-essential improvement or the concept and the technical scheme of the utility model are directly applied to other occasions without improvement, and they are all within the protection scope of the utility model.

Claims

1. A thin-walled crisper lid injection mold, comprising a crisper lid body (1), an injection mold (2) for producing a thin-walled crisper lid, a material taking mechanical arm (3) for demolding and taking the mold after production, and a fixed ear turnover detection device (4) located downstream of the side of the injection mold (2) and the side of the material taking mechanical arm (3) for detecting the fixed ear turnover of the crisper lid body (1), characterized in that: The injection mold (2) comprises a pouring assembly (21), a cavity (22) and a cooling assembly (23) arranged in sequence from top to bottom, the cavity (22) comprises an upper cavity plate (221) and a lower cavity plate (222), and the fresh-keeping box cover body (1) is pressed and combined between the upper cavity plate (221) and the lower cavity plate (222). ​ 2. The thin-walled crisper lid injection mold of claim 1, wherein: The fixed ear turnover detection device (4) comprises a detection seat (41), detection racks (42) are arranged in a rectangular structure on the detection seat (41), detection bearings (43) are fixedly sleeved on each detection rack (42), and detection wheels (44) are sleeved on each detection bearing (43).

3. The thin-walled crisper lid injection mold of claim 2, wherein: The detection wheels (44) on the four detection racks (42) abut against the fixed ears on the outer wall of the fresh-keeping box cover body (1) during the detection of the fixed ear turnover.

4. The thin-walled crisper lid injection mold of claim 1, wherein: The taking mechanical arm (3) is located on one side of the cavity (22), an electric displacement guide rail module (31) is connected to the outer wall of the taking mechanical arm (3), a support frame (32) is connected and arranged at the bottom of the electric displacement guide rail module (31), a suction disc (33) for taking the fresh-keeping box cover body (1) in the cavity (22) is connected to the output end of the taking mechanical arm (3), the suction disc (33) is movably attracted to the outer wall of the fresh-keeping box cover body (1), and the suction disc (33) is connected with a gas supply device through a high-pressure gas pipe.

5. The thin-walled crisper lid injection mold of claim 4, wherein: The electric displacement guide rail module (31) is electrically connected with the controller on the injection mold (2) through wires.

6. The thin-walled crisper lid injection mold of claim 2, wherein: During the detection, the suction disc (33) on the output end of the taking mechanical arm (3) adsorbs the fresh-keeping box cover body (1) to move up and down in the four detection racks (42), and the fixed ears on the fresh-keeping box cover body (1) are detected by being turned back and forth.