TOM forming jig for instrument panel
By designing a TOM forming fixture for dashboard panels that combines a universal chassis, contour jig, and door panel, the problems of existing jigs being unable to fit properly and having low efficiency are solved, achieving the effect of damage-free and efficient forming and reducing diaphragm waste.
Patent Information
- Application Number
- CN202423214066.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing TOM molding fixture for dashboard panels cannot perfectly fit the tooling position during use, which can easily damage the product. In addition, the one-time molding efficiency is low, resulting in a high rate of diaphragm waste.
A TOM forming fixture for dashboard panels was designed, comprising a universal chassis, a contour jig, a robotic arm metal chuck, countersunk bolts, and high-temperature resistant tape. The contour jig is fixed to the universal chassis by the high-temperature resistant tape, the robotic arm metal chuck is fixed by the countersunk bolts, and the door panel body engages with the contour jig to form a simple fixture assembly. The contour jig is customized according to the product shape to ensure a close fit and control the amount of diaphragm stretch.
It achieves damage-free instrument panel molding, increases the number of panels molded in a single batch, reduces diaphragm waste, and improves molding efficiency and diaphragm texture control.
Smart Images

Figure CN223631007U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to instrument panel panel forming processing technical field, especially instrument panel panel TOM forming jig. BACKGROUND
[0002] Instrument panel panel TOM forming jig is a kind of supporting equipment for instrument panel panel forming processing, and TOM process is three-dimensional vacuum surface forming process, which is composed of VOF unit, robot handling unit, robot cutting unit, conveying unit and intelligent jig library five units, and instrument panel panel TOM forming jig is a custom jig for TOM machine forming, along with the continuous development of science and technology, people's manufacturing process requirements for instrument panel panel TOM forming jig are higher and higher.
[0003] The existing instrument panel panel TOM forming jig has certain drawbacks when in use, first, the existing instrument panel panel TOM forming jig cannot be well fitted with tooling position when in use, easy to cause damage, not conducive to people's use, and the existing instrument panel panel TOM forming jig is single in structure when in use, and only one group can be formed at a time, so the efficiency is low, and waste is easy to cause, which brings certain adverse effect to actual use process, therefore, we provide a kind of instrument panel panel TOM forming jig. UTILITY MODEL CONTENTS
[0004] The technical problem solved by the utility model is that, in view of the defects in the prior art, the utility model provides an instrument panel panel TOM forming jig, the custom profiling tool can perfectly fit the product, the B surface structure is not damaged during forming, the reasonable arrangement of the product maximizes the number of single forming, reduces the waste rate of TOM membrane, and the profiling edge of the jig can control the membrane stretching amount during TOM forming, so that the membrane texture stretching can be controlled, and the problems in the background art can be effectively solved.
[0005] The technical scheme is as follows: an instrument panel panel TOM forming jig, comprising a universal chassis, a profiling jig is arranged on the upper end surface of the universal chassis, a mechanical hand metal chuck is positioned at the four corners of the universal chassis, a door guard plate body is arranged on the upper end of the profiling jig, a countersunk head bolt is positioned on the universal chassis at the position of the mechanical hand metal chuck, and a high-temperature-resistant adhesive tape is positioned on the universal chassis at the position contacting the profiling jig.
[0006] As a preferred technical scheme of the present application, the profiling jig is placed on the universal chassis, and the profiling jig is fixed by the high-temperature-resistant adhesive tape.
[0007] As a preferred technical scheme of the present application, the mechanical hand metal chuck is clamped at the four corner positions of the universal chassis, and the mechanical hand metal chuck is fixed by the countersunk head bolt.
[0008] As a preferred technical solution of the present application, the door guard plate body is placed on the profiling jig for clamping and fixing, and the universal chassis, the door guard plate body and the profiling jig are assembled into a jig.
[0009] As a preferred technical solution of the present application, the bottom of the door guard plate body is integrally formed with a clamping piece, the upper end surface of the profiling jig is integrally formed with a clamping groove, the clamping piece is clamped on the inner side of the clamping groove, and the door guard plate body is integrally formed with an angle code assembly, and the angle code assembly is provided with a positioning hole.
[0010] As a preferred technical solution of the present application, the door guard plate body and the profiling jig are clamped through the clamping piece and the clamping groove, and the door guard plate body is fixed through the angle code assembly and the positioning hole.
[0011] As a preferred technical solution of the present application, four groups of door guard plate bodies are arranged on each group of profiling jigs, and each two groups of door guard plate bodies are oppositely arranged and have opposite directions.
[0012] As a preferred technical solution of the present application, the profiling jig is customized according to the shape of the door guard plate body, and the bottom of the profiling jig perfectly fits the door guard plate body without damage, and the profiling edge of the profiling jig can control the stretching amount of the film during TOM forming.
[0013] Advantages: Compared with the prior art, the utility model provides a kind of instrument panel panel TOM forming jig, with following beneficial effects: the instrument panel panel TOM forming jig, custom profiling tool can perfectly fit product, forming without damaging B face structure, the reasonable arrangement of product makes the maximum number of single forming, reduces the waste rate of TOM film, the profiling edge of jig can control the stretching amount of film during TOM forming, so that film texture stretching can be controlled, profiling jig is placed on universal chassis, and profiling jig is fixed by high-temperature-resistant adhesive tape, mechanical hand metal chuck is clamped in the four-corner position of universal chassis, and mechanical hand metal chuck is fixed by countersunk head bolt, door guard plate body is placed on profiling jig for clamping and fixing, universal chassis, door guard plate body and profiling jig are assembled into a jig, the whole instrument panel panel TOM forming jig structure is simple, easy to operate, and the effect of use is better than traditional way. ACCURACY OF DRAWINGS
[0014] Fig. 1 It is the overall structure schematic diagram of the utility model a kind of instrument panel panel TOM forming jig.
[0015] Fig. 2 It is the structure schematic diagram of the utility model a kind of instrument panel panel TOM forming jig door guard plate body.
[0016] Fig. 3 The utility model relates to an instrument panel TOM forming jig structure schematic view of A place enlarged view.
[0017] In the figure: 1, general chassis;2, door board body;3, profiling fixture;4, mechanical hand metal chuck;5, countersunk bolt;6, high temperature resistant adhesive tape;7, clamping piece;8, clamping groove;9, positioning hole;10, corner code assembly. DETAILED DESCRIPTION
[0018] The technical scheme of the utility model will be described clearly and completely below in combination with the drawings and specific embodiments, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the utility model, not all the embodiments, and are only used to illustrate the utility model, and should not be regarded as limiting the scope of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without making creative labor belong to the scope of protection of the utility model. The unmarked specific conditions in the embodiments are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used are not marked with the manufacturer, and are all conventional products that can be obtained by market purchase.
[0019] In the description of the utility model, it needs to be explained that the orientation or position relation indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is the orientation or position relation based on the shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0020] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, can be fixed connection, can be detachable connection, or integrally connected;Can be mechanical connection, can be electrical connection;Can be directly connected, can be indirectly connected through intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0021] As Figs. 1-3As shown, a kind of instrument panel panel TOM forming jig, including general chassis 1, the upper end surface of general chassis 1 is provided with profile jig 3, the four corners of general chassis 1 are positioned with mechanical hand metal chuck 4, the upper end of profile jig 3 is provided with door guard plate body 2, the position of general chassis 1 in mechanical hand metal chuck 4 is positioned with countersunk bolt 5, the position of general chassis 1 in contact with profile jig 3 is positioned with high-temperature-resistant adhesive tape 6, custom profile tooling can perfectly fit product, and B face structure will not be damaged when forming, the reasonable arrangement of product makes the maximum number of single forming, reduces the waste rate of TOM membrane, and the profile edge of jig can control the membrane stretch amount when TOM is formed, so that the membrane texture stretch can be controlled.
[0022] Further, profile jig 3 is placed on general chassis 1, and profile jig 3 is fixed by high-temperature-resistant adhesive tape 6.
[0023] Further, mechanical hand metal chuck 4 is clamped in the four corner positions of general chassis 1, and mechanical hand metal chuck 4 is fixed by countersunk bolt 5.
[0024] Further, door guard plate body 2 is clamped and fixed on profile jig 3, and general chassis 1, door guard plate body 2 and profile jig 3 are assembled into a jig.
[0025] Further, the bottom of door guard plate body 2 is integrally formed with a clamping piece 7, the upper end surface of profile jig 3 is integrally formed with a clamping groove 8, the clamping piece 7 is clamped in the inner side of the clamping groove 8, and the door guard plate body 2 is integrally formed with an angle code assembly 10, and the angle code assembly 10 is provided with a positioning hole 9.
[0026] Further, door guard plate body 2 and profile jig 3 are clamped by clamping piece 7 and clamping groove 8, and door guard plate body 2 is fixed by angle code assembly 10 and positioning hole 9.
[0027] Further, each group of profile jigs 3 is provided with four groups of door guard plate bodies 2, wherein every two groups of door guard plate bodies 2 are oppositely arranged, and the directions are opposite.
[0028] Further, profile jig 3 is customized according to the shape of door guard plate body 2, and the bottom of profile jig 3 perfectly fits without damage, and the profile edge of profile jig 3 can control the membrane stretch amount when TOM is formed.
[0029] Working principle: the utility model discloses a general chassis 1, door guard plate body 2, profiling fixture 3, mechanical hand metal chuck 4, countersunk bolt 5, high temperature resistant adhesive tape 6, card piece 7, card slot 8, positioning hole 9, angle code assembly 10, and profiling fixture 3 is placed on general chassis 1, and profiling fixture 3 is fixed through high temperature resistant adhesive tape 6, and mechanical hand metal chuck 4 is clamped in the four corner positions of general chassis 1, and mechanical hand metal chuck 4 is fixed through countersunk bolt 5, and door guard plate body 2 is placed on profiling fixture 3 and is clamped and fixed, and general chassis 1, door guard plate body 2 and profiling fixture 3 are assembled as jig, and the customized profiling tooling can perfectly fit product, and the B face structure is not damaged when forming, and the reasonable arrangement of product makes the maximum number of single forming, reduces the waste rate of TOM membrane, and the imitation edge of jig can control the membrane stretching amount when TOM is formed, so that the membrane texture stretching can be controlled.
[0030] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one from another entity or action, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.
[0031] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model.
Claims
1. An instrument panel panel (TOM) forming jig comprising a general chassis (1), characterized in that: The upper end surface of the universal chassis (1) is provided with a profiling fixture (3), the four corners of the universal chassis (1) are positioned with a mechanical hand metal chuck (4), the upper end of the profiling fixture (3) is provided with a door guard plate body (2), the position of the universal chassis (1) above the mechanical hand metal chuck (4) is positioned with a countersunk bolt (5), and the position of the universal chassis (1) in contact with the profiling fixture (3) is positioned with a high-temperature-resistant adhesive tape (6).
2. The instrument panel panel TOM forming jig according to claim 1, characterized by: The profiling fixture (3) is placed on the universal chassis (1), and the profiling fixture (3) is fixed by the high-temperature-resistant adhesive tape (6).
3. The instrument panel panel TOM forming jig according to claim 1, characterized by: The mechanical hand metal chuck (4) is clamped at the four corner positions of the universal chassis (1), and the mechanical hand metal chuck (4) is fixed by the countersunk bolt (5).
4. The instrument panel panel TOM forming jig according to claim 1, characterized by: The door guard plate body (2) is clamped and fixed on the profiling fixture (3), and the universal chassis (1), the door guard plate body (2) and the profiling fixture (3) are assembled into a jig.
5. The instrument panel panel TOM forming jig according to claim 1, characterized by: The bottom of the door guard plate body (2) is integrally formed with a clamping piece (7), the upper end surface of the profiling fixture (3) is integrally formed with a clamping groove (8), the clamping piece (7) is clamped on the inner side of the clamping groove (8), and the door guard plate body (2) is integrally formed with an angle code assembly (10), and the angle code assembly (10) is provided with a positioning hole (9).
6. The instrument panel panel TOM forming jig according to claim 5, characterized by: The door guard plate body (2) and the profiling fixture (3) are clamped by the clamping piece (7) and the clamping groove (8), and the door guard plate body (2) is fixed by the angle code assembly (10) and the positioning hole (9).
7. The instrument panel panel TOM forming jig according to claim 1, characterized by: Four groups of door guard plate bodies (2) are arranged on each group of profiling fixtures (3), and each two groups of door guard plate bodies (2) are oppositely arranged and have opposite directions.
8. The instrument panel panel TOM forming jig according to claim 1, characterized by: The profiling fixture (3) is customized according to the shape of the door guard plate body (2), and the bottom of the door guard plate body (2) is not damaged when perfectly fitted, and the profiling edge of the profiling fixture (3) can control the stretching amount of the film during TOM molding.