Material supplementing machine for film transferring and pasting
By designing a feeding machine for transfer film, automated monitoring and feeding were achieved, solving the problems of low efficiency and safety hazards associated with manual feeding, and improving production efficiency and stability.
Patent Information
- Application Number
- CN202423300991.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In current transfer film production, manual material replenishment is inefficient, inaccurate, and poses safety hazards, making it difficult to meet the needs of modern industrial production.
Design a transfer film replenishment machine that includes a robotic arm, a camera, and an automatic monitoring system. This machine can automatically monitor the film usage and replenish the film in a timely manner, reducing manual intervention.
It improved production line efficiency, reduced reliance on robotic arms, decreased labor costs, ensured stable production line operation, and reduced production line interruptions and quality issues.
Smart Images

Figure CN223631884U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a transfer film technology field more specifically, the utility model relates to a transfer film is with the material supplementing machine. BACKGROUND
[0002] In modern industrial production, transfer film technology is widely used in the fields of surface decoration, protection and identification of various products. Transfer film not only has the characteristics of bright color, rich pattern, wear resistance and scratch resistance, but also can effectively improve the added value and market competitiveness of products. However, in the actual application process of transfer film, how to efficiently and accurately supplement the film material to ensure the continuous and stable operation of the production line has always been a technical problem that plagues many enterprises.
[0003] The traditional transfer film material supplementing method mainly relies on manual operation, which not only consumes a lot of manpower and time, but also has operation errors and safety hazards. For example, when manually supplementing the film material, inaccurate judgment may cause waste of film material or interruption of the production line, which may even affect the quality and delivery period of the product. In addition, with the expansion of production scale and the acceleration of production rhythm, the efficiency and accuracy of manual material supplementing have been difficult to meet the needs of modern industrial production. SUMMARY
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a transfer film material supplementing machine.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a transfer film material supplementing machine, comprising a fixed seat, the top end of the fixed seat is connected with a protective cover, the outer side of the protective cover is installed with an operating switch with an emergency stop button, and the inner wall of the top of the protective cover is installed with a camera, the top of the fixed seat is provided with a first fixed table on the inner side of the protective cover, the rear side of the first fixed table is provided with a second fixed table, the top of the second fixed table is installed with a mechanical hand, the lower side of the first fixed table is installed with a main material feeding roller, one side of the main material feeding roller is provided with a winding roller, the inner side of the end of the first fixed table is installed with an inlet guide roller, one side of the top of the first fixed table is provided with a lamination platform, one side of the lamination platform is provided with a counter lamination platform, the upper side of the counter lamination platform is installed with a color marker, one side of the color marker is installed with a traction roller, the top of the second fixed table is fixedly installed with a fixed platform, the end of the fixed platform is installed with a lower guide roller, the upper side of the lower guide roller is provided with an upper guide roller, the two ends of the upper guide roller and the two side walls of the fixed platform are connected with adjusting frames, the inner side of the fixed platform close to the lower guide roller is installed with a bottom film traction roller, the upper side of the bottom film traction roller is provided with a pressing cylinder, the top of the fixed platform is provided with a rear withdrawal platform on one side of the pressing cylinder.
[0006] As a further improvement of the utility model technical scheme, the bottom of the fixed seat is close to four corner positions and is equipped with universal wheels, and the bottom of the fixed seat is close to the outside of each universal wheel and is connected with a supporting suction disc.
[0007] As a further improvement of the utility model technical scheme, the front end of the protective cover is connected with a door plate through a hinge, and the door plate is embedded with a transparent glass.
[0008] As a further improvement of the utility model technical scheme, the bottom of the mechanical hand is fixedly connected with the top end of the second fixed table through bolts, the end of the mechanical hand is provided with a suction disc assembly for grabbing, and the inside of the mechanical hand is provided with a motor for driving rotation.
[0009] As a further improvement of the utility model technical scheme, the top inner wall of the protective cover is fixedly connected with a mounting bracket through screws, and the camera is mounted on the mounting bracket through bolts.
[0010] As a further improvement of the utility model technical scheme, the top end of the first fixed table is fixedly connected with a supporting seat for mounting a traction roller, the outer wall of the supporting seat is connected with a supporting frame, and the color marker machine is fixedly mounted on the supporting frame.
[0011] As a further improvement of the utility model technical scheme, the bottom of the adjusting frame is connected with the outer wall of the fixed platform through a rotating shaft, the top of the adjusting frame is provided with an arc-shaped hole, a plurality of arc-shaped fixing holes are equidistantly arranged on the inner side of the movable track of the arc-shaped hole on the outer wall of the fixed platform, and the arc-shaped structure formed by the plurality of fixing holes is arranged with the rotating shaft at the bottom of the adjusting frame as the center.
[0012] The utility model discloses the beneficial effects of:
[0013] The feeding machine can automatically monitor the use condition of the transfer film, and timely supplement when the film material is about to be exhausted, so that the time of manually replacing the film is reduced, thereby the overall efficiency of the production line is remarkably improved, the degree of manual participation is reduced by the automatic feeding machine, the dependence on skilled workers is reduced, thereby the labor cost is reduced, and the feeding machine can continuously and stably work, so that the production loss caused by manual fatigue or mistake is reduced. DRAWINGS
[0014] Figure 1 It is the external structure schematic view of the utility model.
[0015] Figure 2 It is one of internal structure display drawings of the fixed seat and the protective cover in the utility model.
[0016] Figure 3 It is the second internal structure display drawing of the fixed seat and the protective cover in the utility model.
[0017] Figure 4 This is a schematic diagram of the robotic arm in this utility model.
[0018] Figure 5 This is a schematic diagram of the top structure of the fixed platform in this utility model.
[0019] The attached diagram is labeled as follows: 1. Fixed base; 2. Protective cover; 3. Operating switch; 4. Robotic arm; 5. Main feeding roll; 6. Rewinding roll; 7. First fixed platform; 8. Feeding guide roller; 9. Laminating platform; 10. Alignment platform; 11. Color mark machine; 12. Traction roller; 13. Camera; 14. Fixed platform; 15. Lower guide roller; 16. Upper guide roller; 17. Adjusting frame; 18. Retraction platform; 19. Pressing cylinder; 20. Bottom film traction roller; 21. Second fixed platform; 301. Suction cup assembly. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] As attached Figures 1-5 The transfer film replenishing machine shown includes a fixed base 1, a protective cover 2 connected to the top of the fixed base 1, an operation switch 3 with an emergency stop button installed on the outside of the protective cover 2, and a camera 13 installed on the inner top wall of the protective cover 2. A first fixed platform 7 is arranged on the top of the fixed base 1 inside the protective cover 2, a second fixed platform 21 is arranged behind the first fixed platform 7, a robot arm 4 is installed on the top of the second fixed platform 21, a main feeding roller 5 is installed below the first fixed platform 7, a take-up roller 6 is arranged on one side of the main feeding roller 5, an infeed guide roller 8 is installed on the inner side of the end of the first fixed platform 7, and a bonding platform is arranged on the top of the first fixed platform 7 on one side of the infeed guide roller 8. 9. A bonding platform 10 is provided on one side of the bonding platform 9. A color mark machine 11 is installed above the bonding platform 10. A traction roller 12 is installed on one side of the color mark machine 11. A fixed platform 14 is fixedly installed on the top of the second fixed platform 21. A lower guide roller 15 is installed at the end of the fixed platform 14. An upper guide roller 16 is provided above the lower guide roller 15. Adjustment frames 17 are connected between the two ends of the upper guide roller 16 and the two side walls of the fixed platform 14. A bottom film traction roller 20 is installed inside the fixed platform 14 near the lower guide roller 15. A pressing cylinder 19 is provided above the bottom film traction roller 20. A retraction platform 18 is provided on the top of the fixed platform 14, next to the pressing cylinder 19.
[0022] As shown in the accompanying Figure 1 The bottom of the fixed seat 1 is provided with universal wheels near the four corners, and a support suction cup is connected to the outer side of each universal wheel, facilitating the movement and stable placement of the material supplementing machine.
[0023] As shown in the accompanying Figure 1 The front end of the protective cover 2 is connected with a door plate through a hinge, and the door plate is embedded with a transparent glass.
[0024] As shown in the accompanying Figures 1-4 The bottom of the mechanical hand 4 is fixedly connected with the top end of the second fixed table 21 through bolts, the end head of the mechanical hand 4 is provided with a suction cup assembly 301 for grabbing, and the inside of the mechanical hand 4 is provided with a motor for driving rotation, facilitating the installation and fixation of the mechanical hand 4, and facilitating the rotation control of the mechanical hand 4 and the suction of the assembly.
[0025] As shown in the accompanying Figures 1-2 The top inner wall of the protective cover 2 is fixedly connected with a mounting bracket through screws, and the camera 13 is mounted on the mounting bracket through bolts, facilitating the installation of the camera 13.
[0026] As shown in the accompanying Figure 2 The top end of the first fixed table 7 is fixedly connected with a support seat for mounting the traction roller 12, the outer wall of the support seat is connected with a support frame, and the color marker 11 is fixedly mounted on the support frame, facilitating the installation and fixation of the color marker 11.
[0027] As shown in the accompanying Figure 3 and the accompanying Figure 5 The bottom of the adjusting frame 17 is connected with the outer wall of the fixed platform 14 through a rotating shaft, and the top of the adjusting frame 17 is provided with an arc-shaped hole, a plurality of arc-shaped fixed holes are arranged equidistantly on the inner side of the arc-shaped hole, and the arc-shaped structure formed by the plurality of fixed holes is arranged with the rotating shaft at the bottom of the adjusting frame 17 as the center, facilitating the control of the connecting position of the top of the adjusting frame 17 on the fixed platform 14 according to the needs during use, and facilitating the control of the movement of the upper guide roller 16, and facilitating the adjustment of the distance between the upper guide roller 16 and the lower guide roller 15.
[0028] Working principle: the utility model discloses a material supplementing machine for transfer film, and the specific structure is shown in the accompanying Figures 1-5As shown, in the technical scheme, the film roll on the main feeding roll 5 is unwound, passes through the feeding guide roll 8 and is wound on the traction roll 12, the camera 13 is arranged for photographing and positioning the main material knife mark line, the photographing guide is carried out on the grabbing of the manipulator 4, the manipulator 4 sequentially sucks the product according to the guide and moves to the laminating platform 10 to sequentially carry out lamination, that is, the designed material supplementing machine can automatically monitor the use condition of the transfer lamination film and timely supplement when the film material is about to be exhausted, the time for manually replacing the film material is reduced, thereby the overall efficiency of the production line is significantly improved, the degree of manual participation is reduced by the automatic material supplementing machine, the dependence on skilled workers is reduced, thereby the labor cost is reduced, since the material supplementing machine can continuously and stably work, the production loss caused by manual fatigue or mistake is reduced.
[0029] Among them, the utility model discloses an embodiment attached drawing only relates to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other;
[0030] Finally: the above only for the preferred embodiment of the utility model has, and does not for limiting the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. A transfer film replenishing machine comprising a fixed seat (1), the top end of which is connected with a protective cover (2), characterized in that: The operation switch (3) with emergency stop button is installed on the outer side of the protective cover (2), and the camera (13) is installed on the inner wall of the top of the protective cover (2), the top of the fixing seat (1) is provided with a first fixing table (7) on the inner side of the protective cover (2), the rear side of the first fixing table (7) is provided with a second fixing table (21), the top of the second fixing table (21) is provided with a mechanical hand (4), the lower side of the first fixing table (7) is provided with a main unwinding roller (5), one side of the main unwinding roller (5) is provided with a winding roller (6), the inner side of the end of the first fixing table (7) is provided with an inlet guide roller (8), one side of the top of the first fixing table (7) is provided with a laminating platform (9), one side of the laminating platform (9) is provided with a counter laminating platform (10), the color mark machine (11) is installed above the counter laminating platform (10), the traction roller (12) is installed on one side of the color mark machine (11), the fixed platform (14) is fixedly installed on the top of the second fixing table (21), the lower guide roller (15) is installed on the end of the fixed platform (14), the upper guide roller (16) is arranged above the lower guide roller (15), the adjusting frame (17) is connected between the two end portions of the upper guide roller (16) and the two side walls of the fixed platform (14), the bottom film traction roller (20) is installed on the side of the fixed platform (14) close to the lower guide roller (15), the pressing air cylinder (19) is arranged above the bottom film traction roller (20), and the rear withdrawal platform (18) is arranged on one side of the pressing air cylinder (19) on the top of the fixed platform (14).
2. The sticker transferring film supplying machine according to claim 1, wherein: Universal wheels are installed on the bottom of the fixing seat (1) near the four corners, and support suction cups are connected to the outer side of each universal wheel on the bottom of the fixing seat (1).
3. The sticker transferring film supplying machine according to claim 1, wherein: The door plate is connected to the front end of the protective cover (2) through a hinge, and the transparent glass is embedded and installed in the inner part of the door plate.
4. The sticker transferring film supplying machine according to claim 1, wherein: The bottom of the mechanical hand (4) is fixedly connected to the top end of the second fixing table (21) through bolts, the end head of the mechanical hand (4) is provided with a suction cup assembly (301) for grabbing, and the inner part of the mechanical hand (4) is provided with a motor for driving rotation.
5. The sticker transferring film supplying machine according to claim 1, wherein: The mounting frame is fixedly connected to the inner wall of the top of the protective cover (2) through screws, and the camera (13) is installed on the mounting frame through bolts.
6. The sticker transferring film supplying machine according to claim 1, wherein: The support seat for installing the traction roller (12) is fixedly connected to the top end of the first fixing table (7), the support frame is connected to the outer wall of the support seat, and the color mark machine (11) is fixedly installed on the support frame.
7. The sticker transferring film supplying machine according to claim 1, wherein: The bottom of the adjusting frame (17) is connected to the outer wall of the fixed platform (14) through a rotating shaft, the top of the adjusting frame (17) is provided with an arc-shaped hole, a plurality of arc-shaped fixed holes are equidistantly arranged on the outer wall of the fixed platform (14) on the inner side of the movement track of the arc-shaped hole, and the arc-shaped structure formed by the plurality of fixed holes is arranged with the rotating shaft at the bottom of the adjusting frame (17) as the center of the arc.