Coal blocking device of belt conveyor
By using an adjustable-angle baffle mechanism and vibration function, the problem that belt conveyor baffles cannot adapt to material characteristics and conveying requirements is solved, thereby improving material conveying efficiency and equipment stability, and reducing labor intensity and blockage risk.
Patent Information
- Application Number
- CN202520265739.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-02-19
AI Technical Summary
The existing belt conveyor has a complex baffle angle adjustment, which cannot adapt to different material characteristics or conveying needs, resulting in material scattering or accumulation, increasing the risk of blockage, affecting production efficiency, and wet coal is easy to stick, increasing labor intensity.
An adjustable-angle baffle mechanism, combined with a vibration function, is used to adjust the baffle angle through a motor-driven pulley, threaded rod, and sliding block. The vibration mechanism, including a motor-driven rotating component and a vibrating column, prevents material accumulation and enables automatic cleaning of the baffle.
It improves the operational flexibility and equipment reliability of the baffle, reduces material waste and cleaning work, lowers labor intensity, ensures smooth material conveying, and extends equipment life.
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Figure CN223632370U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to coal mine underground transportation technical field especially relates to a kind of rubber belt conveyer coal blocking device. BACKGROUND
[0002] The rubber belt conveyer coal blocking device is an auxiliary device for preventing coal or other bulk materials from scattering, accumulating or blocking during transportation. It is usually installed at key positions of the rubber belt conveyor to guide, concentrate or block the materials, ensuring smooth transportation and reducing waste.
[0003] The existing patent authorization announcement No.CN214058832U discloses a rubber belt conveyer coal blocking device, which includes an inclined coal blocking plate, multiple coal blocking plate legs uniformly and spacedly arranged for supporting the coal blocking plate, multiple wire drawing and multiple pressing plates. The coal blocking plate is made of a rectangular steel plate. Each coal blocking plate leg includes a vertical steel plate and a triangular steel plate fixedly connected to the side surface of the vertical steel plate, which can prevent coal gangue from scattering and improve the conveying efficiency of the rubber belt conveyor.
[0004] In the above-mentioned technology, the angle adjustment of the baffle is relatively complex. The baffle with fixed angle cannot adapt to different material characteristics or conveying requirements in work, which may cause material scattering or accumulation. When the angle is not matched, the material may not be effectively concentrated in the middle of the conveying belt, causing unbalanced load or waste. At the same time, wet coal is easy to adhere to the surface of the baffle, forming accumulation and increasing the risk of blockage. The accumulated coal needs to be cleaned manually, increasing labor intensity and affecting production efficiency. Serious accumulation may cause the conveyor to stop, affecting overall operation. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a rubber belt conveyer coal blocking device, which can solve the problem of complex angle adjustment of the baffle, the baffle with fixed angle cannot adapt to different material characteristics or conveying requirements in work, which may cause material scattering or accumulation. When the angle is not matched, the material may not be effectively concentrated in the middle of the conveying belt, causing unbalanced load or waste. At the same time, wet coal is easy to adhere to the surface of the baffle, forming accumulation and increasing the risk of blockage. The accumulated coal needs to be cleaned manually, increasing labor intensity and affecting production efficiency. Serious accumulation may cause the conveyor to stop, affecting overall operation.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a rubber belt conveyer coal blocking device, comprising a conveyor body, further comprising a material blocking mechanism arranged on the outer side of the end portion of the conveyor body.
[0007] The material blocking mechanism comprises a connecting seat fixedly connected to the outer sides of the two ends of the conveyor body, an installation plate fixedly connected to the upper surface of the connecting seat, a first motor fixedly connected to the upper surface of the end of the installation plate, a belt pulley fixedly connected to the outer side of the main shaft of the first motor, a belt pulley rotatably connected to the inner side of one end of the installation plate, two belt pulleys connected through a belt, a limiting frame fixedly connected to the upper surface of the installation plate, a threaded rod rotatably connected to the inner side of the limiting frame, the outer side of one end of the threaded rod fixedly connected to one side of the belt pulley, a sliding block threadedly connected to the outer side of the threaded rod, a connecting plate rotatably connected to the top end of the outer side of the sliding block, two rotating support arms rotatably connected to the outer sides of the two ends of the installation plate, the inner sides of the ends of the rotating support arms rotatably connected to the outer sides of the two ends of the connecting plate, and a vibration mechanism arranged on one side of the connecting plate.
[0008] As a preferred implementation form, the other end of the sliding block is slidably connected to the inner side of the limiting frame.
[0009] As a preferred implementation form, the rotating support arm extends to one side of the connecting seat, and the rotation of the rotating support arm does not conflict with one side of the connecting seat and the limiting frame.
[0010] As a preferred implementation form, the vibration mechanism comprises a second motor mounted on the upper surface of the connecting plate, a fixed seat fixedly connected to the upper surface of the connecting plate, a rotating shaft rotatably connected to the inner sides of the two ends of the fixed seat, the outer side of the main shaft of the second motor fixedly connected to one side of the rotating shaft, a rotating piece fixedly connected to the outer side of the end of the rotating shaft, a linkage rod rotatably connected to the inner side of the end of the rotating piece, a vibration column rotatably connected to the outer side of the end of the linkage rod, a vibration pull rod slidably connected to the inner side of the end of the vibration column, and a baffle fixedly connected to the outer side of the end of the vibration pull rod.
[0011] As a preferred implementation form, the outer side of the end of the vibration pull rod is fixedly connected with a first spring, and the outer sides of the two ends of the first spring are respectively fixedly connected with the outer side of one end of the vibration column and the inner side of one end of the vibration pull rod.
[0012] As a preferred implementation form, the upper surface of the fixed seat is fixedly connected with two limiting cylinders, the inner side of the limiting cylinder is slidably connected with a limiting shaft, and the outer side of the end of the limiting shaft is fixedly connected with the lower surface of the baffle.
[0013] As a preferred implementation form, the inner side of the limiting cylinder is provided with a second spring, and the outer sides of the two ends of the second spring are respectively fixedly connected with the outer side of one end of the limiting shaft and the inner side of the bottom end of the limiting cylinder.
[0014] As a preferred embodiment, the two sets of rotating shafts and rotating members are symmetrically arranged on the two sides of the linkage rod.
[0015] Compared with the prior art, the utility model has the advantages and positive effects that:
[0016] 1、The utility model discloses, in use, through the linkage of first motor, pulley, threaded rod, sliding block and connecting plate, user can easily adjust the angle of baffle, adapts to different material flow and conveying demand, promotes the operational flexibility, and baffle can guide material to the middle part of conveyor body, prevents material from scattering, reduces waste and cleaning work, promotes conveying efficiency, and the support of rotary support arm ensures that sliding block and connecting plate keep stable when moving, avoids the shaking of baffle in the adjustment process, enhances the equipment reliability, and user can complete the baffle angle adjustment by starting first motor, and the operation is simple, and the labor intensity is reduced, and the device is suitable for a variety of materials and working conditions, especially suitable for coal and other easy scattering materials, and the application range is wide.
[0017] 2、The utility model discloses, in use, through the material blocking mechanism, the vibration on the surface of baffle can effectively prevent material from piling up on it, avoid blocking, ensure that material is smoothly conveyed, reduce the frequency of shutdown cleaning, and the vibration function makes material more easily slide from baffle to conveyor body, reduces material retention, improves conveying efficiency, and the vibration device can automatically clean the material on the surface of baffle, reduces manual intervention, reduces the labor intensity, for the material of easy adhesion, vibration function can effectively prevent adhesion, ensure that the equipment stably operates, and the vibration function reduces the pressure of material accumulation on baffle, reduces abrasion, prolongs the service life of baffle and conveyor body. ACCURACY OF DRAWINGS
[0018] Figure 1 It is a front view structural schematic diagram of the coal blocking device of the rubber belt conveyor provided by the utility model.
[0019] Figure 2 It is a structure schematic diagram of the connecting seat and the limiting frame in the coal blocking device of the rubber belt conveyor provided by the utility model.
[0020] Figure 3 It is a structure schematic diagram of the connecting plate and the second motor in the coal blocking device of the rubber belt conveyor provided by the utility model.
[0021] Figure 4 It is a structure schematic diagram of the limiting cylinder and the limiting shaft in the coal blocking device of the rubber belt conveyor provided by the utility model.
[0022] Figure 5 It is a sectional view of the fixed seat and the limiting cylinder in the coal blocking device of the rubber belt conveyor provided by the utility model.
[0023] LEGEND:
[0024] 1, conveyor body;
[0025] 2, material blocking mechanism; 21, connecting seat; 22, mounting plate; 23, first motor; 24, rotating support arm; 25, pulley; 26, limiting frame; 27, threaded rod; 28, sliding block; 29, connecting plate; 210, second motor; 211, fixed seat; 212, rotating shaft; 213, rotating piece; 214, linkage rod; 215, vibration column; 216, vibration pull rod; 217, first spring; 218, limiting cylinder; 219, limiting shaft; 220, second spring; 221, baffle. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0027] Please refer to Figure 1 - Figure 5 The present application provides a technical solution: a coal blocking device for adhesive tape conveyor, comprising a conveyor body 1, further comprising a material blocking mechanism 2 arranged outside the end of the conveyor body 1, the material blocking mechanism 2 comprising a connecting seat 21, the connecting seat 21 being fixedly connected to the outer side of both ends of the conveyor body 1, the upper surface of the connecting seat 21 being fixedly connected with a mounting plate 22, the end upper surface of the mounting plate 22 being fixedly connected with a first motor 23, the outer side of the main shaft of the first motor 23 being fixedly connected with a pulley 25, the inner side of one end of the mounting plate 22 being rotatably connected with the pulley 25, the two pulleys 25 being connected by a belt, the upper surface of the mounting plate 22 being fixedly connected with a limiting frame 26, the inner side of the limiting frame 26 being rotatably connected with a threaded rod 27, the outer side of one end of the threaded rod 27 being fixedly connected with one side of the pulley 25, the outer side of the threaded rod 27 being threadedly connected with a sliding block 28, the top outer side of the sliding block 28 being rotatably connected with a connecting plate 29, the outer side of one end of the mounting plate 22 being rotatably connected with two rotating support arms 24, the inner side of the end of the rotating support arm 24 being rotatably connected with the outer side of both ends of the connecting plate 29, one side of the connecting plate 29 being provided with a vibration mechanism, the outer side of the other end of the sliding block 28 being slidably connected with the inner side of the limiting frame 26, the rotating support arm 24 extending to one side of the connecting seat 21, and the rotation of the rotating support arm 24 not colliding with one side of the connecting seat 21 and the limiting frame 26, the end of the vibration mechanism being provided with a baffle 221.
[0028] When the user uses the device, the connecting seat 21 can be installed at the designated position on both sides of the conveyor body 1. When the material falls from above, the material will accumulate in the middle under the blocking of the baffle 221, and the material will be transported by the conveyor body 1. At this time, the user can start the first motor 23. The first motor 23 drives the belt pulley 25 to rotate through the belt, and then drives the threaded rod 27 to rotate. While the threaded rod 27 rotates, the sliding block 28 outside the threaded rod 27 will slide in the inside of the limiting frame 26. At the same time, under the support of the rotating support arm 24, the sliding block 28 will drive the bottom end of the connecting plate 29 to move, that is, the rotating angle of the connecting plate 29 can be changed, that is, the angle of the baffle 221 can be adjusted. Through the linkage of the first motor 23, the belt pulley 25, the threaded rod 27, the sliding block 28 and the connecting plate 29, the user can easily adjust the angle of the baffle 221 to adapt to different material flow and conveying needs, improve the operation flexibility, and the baffle 221 can guide the material to the middle of the conveyor body 1 to prevent the material from scattering, reduce waste and cleaning work, and improve the conveying efficiency. The support of the rotating support arm 24 ensures that the sliding block 28 and the connecting plate 29 remain stable during movement, avoids the baffle 221 from shaking during adjustment, enhances the equipment reliability, and the user only needs to start the first motor 23 to complete the angle adjustment of the baffle 221, which is simple to operate and reduces the labor intensity. The device is suitable for various materials and working conditions, especially suitable for coal and other easy-to-scatter materials, and has a wide range of applications.
[0029] As shown in Figure 1 Figure 5 The vibration mechanism includes a second motor 210, which is installed on the upper surface of the connecting plate 29. The upper surface of the connecting plate 29 is fixedly connected with a fixed seat 211. The inner sides of the two ends of the fixed seat 211 are rotatably connected with rotating shafts 212. The outer side of the main shaft of the second motor 210 is fixedly connected with one side of the rotating shaft 212. The outer side of the end portion of the rotating shaft 212 is fixedly connected with a rotating piece 213. The inner side of the end portion of the rotating piece 213 is rotatably connected with a linkage rod 214. The outer side of the end portion of the linkage rod 214 is rotatably connected with a vibration column 215. The inner side of the end portion of the vibration column 215 is slidably connected with a vibration pull rod 216. The outer side of the end portion of the vibration pull rod 216 is fixedly connected with the baffle 221. The outer side of the end portion of the vibration pull rod 216 is fixedly connected with a first spring 217. The outer sides of the two ends of the first spring 217 are fixedly connected with the outer side of one end of the vibration column 215 and the inner side of one end of the vibration pull rod 216, respectively. The upper surface of the fixed seat 211 is fixedly connected with two limiting cylinders 218. The inner sides of the limiting cylinders 218 are slidably connected with limiting shafts 219. The outer side of the end portion of the limiting shaft 219 is fixedly connected with the lower surface of the baffle 221. The inner side of the limiting cylinder 218 is provided with a second spring 220. The outer sides of the two ends of the second spring 220 are fixedly connected with the outer side of one end of the limiting shaft 219 and the inner side of the bottom end of the limiting cylinder 218, respectively. The two groups of rotating shafts 212 and rotating pieces 213 are symmetrically arranged on both sides of the linkage rod 214.
[0030] When there is material accumulation on the surface of the baffle 221, the user can start the second motor 210, which drives the rotating shaft 212 to rotate inside the fixed seat 211, and in turn drives the rotating part 213 to rotate. The rotating part 213 rotates while driving one end of the linkage rod 214 on the outer side of its end to perform circular motion, that is, to reciprocatingly push the vibration column 215. The vibration column 215 is pushed while compressing and releasing the elastic potential energy of the first spring 217, thereby driving the vibration pull rod 216 on the inner side of the end of the vibration column 215 to vibrate. At the same time, the limiting shaft 219 on both sides also compresses and releases the elastic potential energy of the second spring 220, further driving the baffle 221 on the outer side of the end of the limiting shaft 219 to vibrate. Through the material blocking mechanism 2, the vibration on the surface of the baffle 221 can effectively prevent material accumulation thereon, avoid blockage, ensure smooth conveying of the material, reduce the frequency of shutdown cleaning, and make the material more easily slide from the baffle 221 to the conveyor body 1, reduce material retention, improve conveying efficiency, and automatically clean the material on the surface of the baffle 221, reduce manual intervention, reduce labor intensity, effectively prevent adhesion for materials that are prone to adhesion, ensure stable operation of the equipment, reduce the pressure of material accumulation on the baffle 221, reduce wear and tear, and prolong the service life of the baffle 221 and the conveyor body 1.
[0031] Working principle: when the user uses the device, the connecting seat 21 can be installed at the designated position on both sides of the conveyor body 1, at this time when the material falls from above, the material will accumulate in the middle under the blocking of the baffle 221, and the material is transported by the conveyor body 1, at this time the user can start the first motor 23, the first motor 23 drives the belt pulley 25 to rotate through the belt, and then drives the threaded rod 27 to rotate, while the threaded rod 27 rotates, the sliding block 28 outside the threaded rod 27 will slide in the inside of the limiting frame 26, and under the support of the rotating support arm 24, the sliding block 28 will drive the bottom end of the connecting plate 29 to move, that is, the rotating angle of the connecting plate 29 can be changed, that is, the angle of the baffle 221 can be adjusted, through the linkage of the first motor 23, the belt pulley 25, the threaded rod 27, the sliding block 28 and the connecting plate 29, the user can easily adjust the angle of the baffle 221, adapt to different material flow and conveying demand, improve the operation flexibility, the baffle 221 can guide the material to the middle of the conveyor body 1, prevent the material from scattering, reduce waste and cleaning work, improve the conveying efficiency, the support of the rotating support arm 24 ensures that the sliding block 28 and the connecting plate 29 remain stable during movement, avoids the baffle 221 from shaking during adjustment, enhances the equipment reliability, the user only needs to start the first motor 23 to complete the angle adjustment of the baffle 221, the operation is simple, reduces the labor intensity, the device is suitable for various materials and working conditions, especially suitable for coal and other easy scattering materials, has a wide range of applications, when the material is accumulated on the surface of the baffle 221, the user can start the second motor 210, the second motor 210 drives the rotating shaft 212 to rotate in the inside of the fixed seat 211, and then drives the rotating piece 213 to rotate, while the rotating piece 213 rotates, the one end of the linkage rod 214 outside the end portion will move in a circular motion, that is, the vibration column 215 is reciprocatingly pushed, the vibration column 215 is compressed and releases the elastic potential energy of the first spring 217 while pushing, and then drives the vibration pull rod 216 inside the end portion of the vibration column 215 to vibrate, at the same time, the limiting shaft 219 on both sides also compresses and releases the elastic potential energy of the second spring 220, further drives the baffle 221 outside the end portion of the limiting shaft 219 to vibrate, through the material blocking mechanism 2, the vibration on the surface of the baffle 221 can effectively prevent the material from accumulating thereon, avoid blockage, ensure smooth conveying of the material, reduce the frequency of shutdown cleaning, the vibration function makes the material more easily slide from the baffle 221 to the conveyor body 1, reduces the material retention, improves the conveying efficiency, the vibration device can automatically clean the material on the surface of the baffle 221, reduces the manual intervention, reduces the labor intensity, for the material easy to adhere, the vibration function can effectively prevent adhesion, ensure the stable operation of the equipment, the vibration function reduces the pressure of the material accumulation on the baffle 221, reduces the wear, prolongs the service life of the baffle 221 and the conveyor body 1.
[0032] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.
Claims
1. A belt conveyor coal blocking device comprising a conveyor body (1), characterized in that: It also includes a material blocking mechanism (2) arranged outside the ends of the conveyor body (1); The material blocking mechanism (2) comprises a connecting seat (21) fixedly connected to the outer sides of the two ends of the conveyor body (1), the upper surface of the connecting seat (21) is fixedly connected with a mounting plate (22), the end upper surface of the mounting plate (22) is fixedly connected with a first motor (23), the outer side of the main shaft of the first motor (23) is fixedly connected with a belt pulley (25), one end of the mounting plate (22) is rotatably connected with a belt pulley (25), the two belt pulleys (25) are connected by a belt, the upper surface of the mounting plate (22) is fixedly connected with a limiting frame (26), the inner side of the limiting frame (26) is rotatably connected with a threaded rod (27), one end of the threaded rod (27) is fixedly connected with one side of the belt pulley (25), the outer side of the threaded rod (27) is threadedly connected with a sliding block (28), the top outer side of the sliding block (28) is rotatably connected with a connecting plate (29), the end outer side of the mounting plate (22) is rotatably connected with two rotating support arms (24), the end inner side of the rotating support arm (24) is rotatably connected with the outer sides of the two ends of the connecting plate (29), one side of the connecting plate (29) is provided with a vibration mechanism.
2. A belt conveyor coal blocking device according to claim 1, characterized in that: The other end of the sliding block (28) is slidably connected with the inner side of the limiting frame (26).
3. A belt conveyor coal blocking device according to claim 2, characterized in that: The rotating support arm (24) extends to one side of the connecting seat (21), and the rotation of the rotating support arm (24) does not conflict with one side of the connecting seat (21) and the limiting frame (26).
4. A belt conveyor coal blocking device according to claim 1, characterized in that: The vibration mechanism comprises a second motor (210) mounted on the upper surface of the connecting plate (29), a fixed seat (211) fixedly connected to the upper surface of the connecting plate (29), a rotating shaft (212) rotatably connected to the inner sides of the two ends of the fixed seat (211), a main shaft of the second motor (210) fixedly connected with one side of the rotating shaft (212), a rotating piece (213) fixedly connected to the end outer side of the rotating shaft (212), a linkage rod (214) rotatably connected to the end inner side of the rotating piece (213), a vibration column (215) rotatably connected to the end outer side of the linkage rod (214), a vibration pull rod (216) slidably connected to the end inner side of the vibration column (215), and a baffle (221) fixedly connected to the end outer side of the vibration pull rod (216).
5. A belt conveyor coal blocking device according to claim 4, characterised in that: The end outer side of the vibration pull rod (216) is fixedly connected with a first spring (217), and the two ends of the first spring (217) are respectively fixedly connected with one end outer side of the vibration column (215) and one end inner side of the vibration pull rod (216).
6. A belt conveyor coal blocking device according to claim 4, characterized in that: The upper surface of the fixed seat (211) is fixedly connected with two limiting cylinders (218), the inner side of the limiting cylinder (218) is slidably connected with a limiting shaft (219), and the end outer side of the limiting shaft (219) is fixedly connected with the lower surface of the baffle (221).
7. A belt conveyor coal blocking device according to claim 6, characterised in that: The inner side of the limiting cylinder (218) is provided with a second spring (220), and the outer sides of the two ends of the second spring (220) are fixedly connected with the outer side of one end of the limiting shaft (219) and the inner side of the bottom end of the limiting cylinder (218) respectively.
8. A belt conveyor coal blocking device according to claim 4, characterized in that: The two groups of rotating shafts (212) and rotating parts (213) are symmetrically arranged on the two sides of the linkage rod (214).
Citation Information
Patent Citations
Coal blocking device of belt conveyor
CN214058832U