Transfer mechanism for recycling waste photovoltaic modules
By designing a transfer mechanism for photovoltaic module disassembly, a mobile platform is moved between the upper and lower transport lines using cylinder components and chains. This solves the problem of manual pallet removal, realizes automatic pallet recycling and automated loading processes, and improves disassembly efficiency.
Patent Information
- Application Number
- CN202422790063.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In existing technologies, after the waste photovoltaic modules are loaded, the trays need to be removed manually, which affects the subsequent loading process and results in a cumbersome and inefficient automated disassembly process.
Design a transfer mechanism including a base, a moving platform, a cylinder assembly and a chain. The moving platform is moved between the upper and lower transport lines by the lifting and lowering of the cylinder assembly to realize the automatic recycling of pallets. The pallets are transferred between transport lines by a drive motor and a belt.
It enables the automatic recycling of waste photovoltaic module trays, improves the automation level of the disassembly process, simplifies the material loading process, and increases efficiency.
Smart Images

Figure CN223632508U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to photovoltaic module recycling technical field especially relates to a kind of transfer mechanism for recycling waste photovoltaic module. BACKGROUND
[0002] Since the design life of photovoltaic module is generally set as 25 years, its performance will continuously attenuate with the passage of time, and the power generation efficiency will also gradually decrease. In order to obtain better power generation performance, it is usually necessary to replace the waste photovoltaic module after being used for a certain period of time. For photovoltaic modules whose life cycle is completed, carrying out classified recycling can effectively save natural resources and also provide a large amount of semiconductor and other raw materials for the development of photovoltaic industry and other industries. At present, waste photovoltaic modules are still disassembled and recycled by manual labor plus semi-automatic equipment. Since the waste photovoltaic modules move with the transport mechanism, multiple trays are usually used to hold multiple stacked waste photovoltaic modules, and the tray is kept in a relatively stationary state between the tray and the feeding mechanism after moving to the feeding position, so as to stabilize the feeding. This process is extremely tedious, and after each waste photovoltaic module feeding is completed, the tray holding the waste photovoltaic module still needs to be carefully removed from the recycling transport line by manual labor, to move the waste photovoltaic module on the next tray, and to adjust the position of the subsequent tray, otherwise it will affect the feeding of the subsequent waste photovoltaic module. SUMMARY
[0003] In order to solve the problem of the background art that each time the waste photovoltaic module feeding is completed, the tray holding the waste photovoltaic module still needs to be manually removed from the recycling transport line, thereby moving the waste photovoltaic module on the next tray, otherwise it will affect the feeding of the subsequent waste photovoltaic module, the utility model provides the following technical solutions:
[0004] A transfer mechanism for recycling waste photovoltaic modules is provided between an upper transport line and a lower transport line, the transfer mechanism comprising: a base, a moving platform, a cylinder assembly and a chain; one side of the base is connected to the upper transport line and the lower transport line respectively; the moving platform is liftably provided in the base, and the moving platform is used to drive the tray to move; one end of the chain is fixedly provided in the base, and the other end of the chain is fixedly connected with the moving platform; the cylinder assembly is provided in the base, and the movable end of the cylinder assembly is engaged with the chain to drive the moving platform to move between the upper transport line and the lower transport line when the cylinder assembly is lifted.
[0005] The mobile platform comprises a mounting plate, a driving motor, a transmission rod and a belt.
[0006] Further, the cylinder assembly comprises a lifting cylinder, a connecting rod and a rotating tooth; the fixed end of the lifting cylinder is fixedly connected with the base, and the movable end of the lifting cylinder is fixedly connected with the connecting rod; the two ends of the connecting rod are rotatably connected with one rotating tooth respectively; the outer circumferential surface of each rotating tooth is engaged with one chain respectively; when the movable end of the lifting cylinder moves, each rotating tooth rotates to drive each chain to move.
[0007] Further, the upper layer transport line and the lower layer transport line are parallel to each other, and the upper layer transport line and the lower layer transport line are arranged at one side of the base in a spaced manner.
[0008] Further, the transfer mechanism further comprises a pair of guide columns; one end of each guide column is fixedly arranged on the base, and the other end of the guide column penetrates through the surface of the mounting plate.
[0009] Further, when the cylinder assembly is jacked up to the limit position, the belt and the upper layer transport line are located in the same plane; when the cylinder assembly is lowered to the limit position, the belt and the lower layer transport line are located in the same plane.
[0010] Beneficial effects: The tray loaded with the waste photovoltaic panel piece can be automatically recycled through the operation of the upper and lower layer transport lines, thereby speeding up the automatic feeding process of the waste photovoltaic module disassembly. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is a three-dimensional structure schematic view of a transfer mechanism for recycling waste photovoltaic modules according to an embodiment of the present application;
[0012] Figure 2 It is a three-dimensional structure schematic view of a mobile platform according to an embodiment of the present application. DETAILED DESCRIPTION
[0013] In order to make the purposes, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings. It should be understood that the specific embodiments described herein are only intended to explain the present application, and are not intended to limit the present application.
[0014] It should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present patent and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present patent.
[0015] Figure 1 is a perspective structural schematic view of a transfer mechanism for recycling waste photovoltaic modules according to an embodiment of the present application. Figure 2 is a perspective structural schematic view of a mobile platform according to an embodiment of the present application.
[0016] Referring to Figure 1 , a transfer mechanism for recycling waste photovoltaic modules 9 according to an embodiment of the present application is arranged between an upper transport line 1 and a lower transport line 2, and includes a base 3, a transfer platform, a cylinder assembly 5 and a chain 6. One side of the base 3 is connected to the upper transport line 1 and the lower transport line 2, respectively. Referring to Figure 2 , the mobile platform 4 is arranged in the base 3 in a liftable manner, thereby driving the tray 8 to move. One end of the chain 6 is fixedly arranged in the base 3, and the other end of the chain 6 is fixedly connected to the transfer platform. The cylinder assembly 5 is fixedly arranged in the base 3, wherein the movable end of the cylinder assembly 5 is engaged with the chain 6, thereby driving the mobile platform 4 to move between the upper transport line 1 and the lower transport line 2 when the cylinder assembly 5 is lifted.
[0017] In the disassembly process of the waste photovoltaic modules 9, the waste photovoltaic modules 9 are stacked above each tray 8 after cleaning. Preferably, after the tray 8 containing a plurality of photovoltaic modules 9 is transported to the feeding position by the upper transport line 1, the feeding port of the base 3 can be blocked by erecting a blocking plate or other obstacles to block the movement of the tray 8 on the upper transport line 1, thereby stabilizing the tray 8 at the feeding position. After the waste photovoltaic modules 9 are grabbed by the feeding mechanism, they are disassembled and processed. After the feeding of the photovoltaic modules 9 stacked on the tray 8 is completed, the corresponding blocking plate is removed, so that the tray 8 enters the mobile platform 4 and is moved to the lower transport line 2 by the mobile platform 4 for recycling. In other embodiments, since the height of the feeding port of the base 3 can be reasonably set so that the tray loaded with waste photovoltaic modules cannot enter, the same blocking effect is achieved.
[0018] With reference to Figure 2 In particular, the moving platform 4 comprises a mounting plate 41, a driving motor 42, a transmission rod 43 and a belt 44. The mounting plate 41 is protruded on two opposite sides to form a baffle 411 extending along the length direction of the upper conveying line 1. The fixed end of the driving motor 42 is fixedly connected with the outer side of the baffle 411, and the movable end of the driving motor 42 penetrates the baffle 411 to enter the space between the two baffles 411. Each transmission rod 43 is rotatably arranged between the two baffles 411, and one end of one of the transmission rods 43 is fixedly connected with the movable end of the driving motor 42, and one end of the other transmission rod 43 is rotatably arranged on the baffle 411. A plurality of gears 431 are arranged on the rod body of each transmission rod 43, and the gears 431 on each transmission rod 43 correspond one by one. Each belt 44 is rotatably arranged between the two transmission rods 43, and the two sides of each belt 44 are respectively engaged with the gears 431 on the transmission rods 43.
[0019] In the embodiment, two transmission rods 43 are arranged, one end of the first transmission rod 43 is suspended, and the other end of the first transmission rod 43 is fixedly connected with the movable end of the driving motor 42. One end of the second transmission rod 43 is suspended, and the other end of the second transmission rod 43 is rotatably arranged on the inner side wall of one of the baffles 411. The gears 431 are arranged on the first transmission rod 43 and the second transmission rod 43 at intervals, and the gears 431 on the first transmission rod 43 and the gears 431 on the second transmission rod 43 correspond one by one, and each belt 44 is sleeved between a corresponding set of gears 431. After the movable end of the driving motor 42 rotates, the transmission rod 43 drives the gears 431 to rotate, thereby driving the tray 8 on the belt 44 to move.
[0020] In particular, the cylinder assembly 5 comprises a lifting cylinder 51, a connecting rod 52 and a rotating tooth 53. The fixed end of the lifting cylinder 51 is fixedly connected with the bottom surface of the base 3, and the movable end of the lifting cylinder 51 is fixedly connected with the rod body of the connecting rod 52. The two ends of the connecting rod 52 are rotatably connected with one rotating tooth 53 respectively, and the outer circumferential surface of each rotating tooth 53 is engaged with one chain 6. When the movable end of the lifting cylinder 51 moves up and down, each rotating tooth 53 rotates to drive the chain 6 to move up and down.
[0021] The upper layer transport line 1 and the lower layer transport line 2 are spaced apart and parallel to each other. The upper layer transport line 1 is above the upper layer transport line 1. When the lifting cylinder 51 is lifted to the limit position, the belt 44 and the upper layer transport line 1 are in the same plane. When the lifting cylinder 51 is lowered to the limit position, the belt 44 and the lower layer transport line 2 are in the same plane. When the tray 8 is completely transported into the transfer platform from the upper layer transport line 1, the movable end of the lifting cylinder 51 is lowered to the limit state, and the driving motor 42 starts to rotate, so that the tray 8 is moved from the moving platform 4 to the lower layer transport line 2 for recycling. When the tray 8 leaves the moving platform 4, the driving motor 42 stops rotating, and the movable end of the lifting cylinder 51 is lifted to the limit state, thereby completing a complete transfer operation.
[0022] In order to further maintain the stability of the moving platform 4 when the lifting cylinder 51 is lifted, in another embodiment, the transfer mechanism further comprises a pair of guide columns 7 arranged in the base 3. One end of each guide column 7 is fixed to the bottom surface of the base 3, and the other end of each guide column 7 passes through the surface of the mounting plate 41. When the movable end of the lifting cylinder 51 moves, the chain 6 drives the mounting plate 41 to move axially on the outer surface of each guide column.
[0023] In summary, the tray loaded with the waste photovoltaic panel can be automatically recycled by the operation of the upper and lower layer transport lines, thereby speeding up the automatic feeding process of the waste photovoltaic module disassembly.
[0024] The above describes specific embodiments of the utility model. Other embodiments are within the scope of the appended claims.
[0025] The terms "exemplary", "example", and the like, as used throughout this description mean "serving as an example, instance, or illustration", and should not necessarily be construed as preferred or having any preference over other embodiments. The detailed description includes specific details for the purpose of providing an understanding of the described techniques. However, these techniques can be practiced without these specific details. In some instances, well-known structures and devices are shown in block diagram form in order to avoid obscuring the concepts of the described embodiments.
[0026] The above describes the optional implementation of the embodiments of the utility model in detail in combination with the drawings, but the embodiments of the utility model are not limited to the specific details in the above implementation, and various simple modifications can be made to the technical solutions of the embodiments of the utility model within the technical concept range of the embodiments of the utility model, and these simple modifications all belong to the protection range of the embodiments of the utility model.
[0027] The above description of the present disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other variations without departing from the scope of the disclosure. Thus, the present disclosure is not intended to be limited to the examples described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A transfer mechanism for recycling waste photovoltaic modules, arranged between an upper transport line (1) and a lower transport line (2), characterized in that, The transfer mechanism comprises a base (3), a moving platform (4), a cylinder assembly (5) and a chain (6); one side of the base (3) is connected with the upper transport line (1) and the lower transport line (2) respectively; the moving platform (4) is arranged in the base (3) in a lifting manner, and is used for driving the tray (8) to move; one end of the chain (6) is fixedly arranged in the base (3), and the other end of the chain (6) is fixedly connected with the moving platform (4); the cylinder assembly (5) is arranged in the base (3), and the movable end of the cylinder assembly (5) is engaged with the chain (6), so that the moving platform (4) is driven to move between the upper transport line (1) and the lower transport line (2) when the cylinder assembly (5) is lifted.
2. The transfer mechanism for recycling waste photovoltaic modules according to claim 1, characterized in that, The moving platform (4) comprises a mounting plate (41), a driving motor (42), a transmission rod (43) and a belt (44); the opposite sides of the mounting plate (41) are vertically protruded to form a baffle (411) extending along the length direction of the upper transport line (1); the fixed end of the driving motor (42) is fixedly arranged outside the baffle (411), the movable end of the driving motor (42) penetrates through the baffle (411) and is fixedly connected with one of the transmission rods (43); each of the transmission rods (43) is rotatably arranged between two of the baffles (411), and the rod body of each of the transmission rods (43) is fixedly provided with a plurality of gears (431); the belt (44) is rotatably arranged between two of the transmission rods (43), and the two sides of each of the belts (44) are engaged with the gears (431) respectively, so that the tray (8) is driven to move when the movable end of the driving motor (42) rotates.
3. The transfer mechanism for recycling waste photovoltaic modules according to claim 2, wherein, The cylinder assembly (5) comprises a lifting cylinder (51), a connecting rod (52) and a rotating gear (53); the fixed end of the lifting cylinder (51) is fixedly connected with the base (3), and the movable end of the lifting cylinder (51) is fixedly connected with the connecting rod (52); the two ends of the connecting rod (52) are rotatably connected with one of the rotating gears (53) respectively; the outer circumferential surface of each of the rotating gears (53) is engaged with one of the chains (6) respectively; when the movable end of the lifting cylinder (51) moves, each of the rotating gears (53) drives each of the chains (6) to move, so as to drive the mounting plate (41) to move.
4. The transfer mechanism for recycling waste photovoltaic modules according to claim 2, wherein, The upper transport line (1) and the lower transport line (2) are parallel to each other, and the upper transport line (1) and the lower transport line (2) are arranged in a spaced manner on one side of the base (3).
5. The transfer mechanism for recycling waste photovoltaic modules according to claim 2, wherein, The transfer mechanism further comprises a pair of guide columns (7); one end of each of the guide columns (7) is fixedly arranged in the base (3), and the other end of the guide column penetrates through the surface of the mounting plate (41).
6. The transfer mechanism for recycling waste photovoltaic modules according to claim 4, wherein, When the cylinder assembly (5) is jacked to the limit position, the belt (44) and the upper transport line (1) are located in the same plane; when the cylinder assembly (5) is lowered to the limit position, the belt (44) and the lower transport line (2) are located in the same plane.