Novel koji material distributing and conveying equipment

Abstract

The utility model discloses novel koji material distributing and conveying equipment, which belongs to the technical field of koji material distributing and conveying, is used for conveying koji materials to koji making process positions of a first floor and a second floor, and is characterized in that a koji material conveying and distributing device averagely divides the koji materials into two parts and conveys the two parts to a koji material conveying device of the second floor; the second-floor koji material conveying device is used for conveying two parts of koji materials to the cross-floor koji material conveying device and the second-floor koji making process part respectively; the cross-floor koji material conveying device conveys koji materials to the first-floor koji material conveying device, and the first-floor koji material conveying device conveys the koji materials to a first-floor preparation process position; a controller is further included. According to the novel koji material distributing and conveying equipment, the problem that in the prior art, material distribution is uneven due to the fact that manual material distribution is adopted in the koji material conveying process can be effectively solved; the vertical blanking of the yeast material causes the change of the organization structure to influence the quality and the production progress of the yeast; and the staying time of the yeast material on the first floor and the second floor is different, so that the state of the yeast material is inconsistent, and the quality of the yeast blank is different.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of curved material distribution and conveying, in particular to a novel curved material distribution and conveying equipment. BACKGROUND

[0002] In the production process of high-temperature Daqu, the mixing of curved material plays a crucial role as a core link. This process aims to fully mix the crushed wheat, mother Daqu powder, and water in precise proportions to ensure that the mixture reaches an ideal uniform state, laying a solid foundation for subsequent Daqu making. The quality of the mixed curved material not only directly affects the forming effect of Daqu, but also deeply influences a series of subsequent processes such as airing, storing, cultivating bacteria, and fermentation, thereby having a decisive impact on the unique flavor and final quality of Daqu. Currently, in most high-temperature Daqu production practices, a configuration of one spiral stirring conveyor shared by two floors is commonly used for mixing and conveying curved material. The specific operation is as follows: the staff needs to manually divide the mixed curved material into two parts, one part is directly used for Daqu making on the second floor, and the other part is vertically dropped from the pre-set hole on the second floor to the first floor through the bucket car, and then Daqu making is carried out on the first floor. However, this traditional method has many shortcomings and limitations:

[0003] High labor intensity and uneven distribution: manual distribution not only increases the physical burden of the operator, but also due to the intervention of human factors, it is difficult to ensure the accurate equal distribution of the two parts of the curved material, often resulting in uneven distribution.

[0004] Damage to material structure: During the process of vertically dropping the curved material from the second floor to the first floor, due to the impact force and gravity, the internal structure of the curved material may be damaged, such as weakening of the binding force between particles, uneven particle size distribution, etc., which may adversely affect the quality and production efficiency of Daqu.

[0005] Inconsistent state of curved material: Due to the distance, gravity influence, and possible operational differences in the process of conveying the curved material from the spiral stirring conveyor to the second and first floors, there are significant differences in the state (such as humidity, temperature, particle size distribution, etc.) of the curved material reaching the two floors for Daqu making. This inconsistency directly leads to differences in the quality of the Daqu made on the upper and lower floors, affecting the overall quality and uniformity of Daqu. SUMMARY

[0006] The utility model discloses a novel curved material distribution conveying equipment to solve the uneven distribution caused by manual distribution in the conveying process of the curved material in the prior art, and increase the labor intensity of workers. The vertical discharging of the curved material causes changes in the organization structure, which affects the quality and production progress of the large curved material, and the different residence time of the curved material in the first floor and the second floor affects the inconsistent state of the curved material, resulting in different quality of the curved blank. To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A novel curved material distribution conveying equipment is used to convey the curved material to the koji-making process on the first floor and the second floor, comprising a curved material conveying and distributing device, a second-floor curved material conveying device, a cross-floor curved material conveying device and a first-floor curved material conveying device. The curved material conveying and distributing device evenly divides the curved material into two parts and conveys them to the second-floor curved material conveying device. The second-floor curved material conveying device conveys the two parts of curved material to the cross-floor curved material conveying device and the second-floor koji-making process, respectively. The cross-floor curved material conveying device conveys the curved material to the first-floor curved material conveying device, which conveys the curved material to the first-floor koji-making process.

[0008] The controller controls the conveying speed of the second-floor curved material conveying device, the cross-floor curved material conveying device and the first-floor curved material conveying device, so that the two parts of curved material distributed from the curved material conveying and distributing device reach the first-floor koji-making process position and the second-floor koji-making process position at the same time.

[0009] Further, the curved material conveying and distributing device comprises a spiral stirring conveyor and a distribution hopper. The distribution hopper is connected to the discharge port of the spiral stirring conveyor. The distribution hopper comprises a first discharge port and a second discharge port.

[0010] Further, the second-floor curved material conveying device comprises a one-way belt conveyor and a first bidirectional belt conveyor. The first discharge port is connected to the input end of the one-way belt conveyor. The second discharge port is connected to the input end of the first bidirectional belt conveyor.

[0011] Further, the cross-floor curved material conveying device comprises a receiving hopper and an inclined belt conveyor. The receiving hopper is fixed above the top of the inclined belt conveyor and is connected to the output end of the one-way belt conveyor. The top of the inclined belt conveyor is located on the second floor, and the bottom is located on the first floor.

[0012] Further, the first-floor curved material conveying device comprises a second bidirectional belt conveyor. The output end of the bottom of the inclined belt conveyor is connected to the input end of the second bidirectional belt conveyor.

[0013] Further, a protective cover is provided on the middle segment of the inclined belt conveyor.

[0014] Further, the input end of the first and second bidirectional belt conveyors is located in the middle part, and a blocking frame is arranged in the middle part.

[0015] Further, the single-direction belt conveyor, the first and second bidirectional belt conveyors and the oblique belt conveyor are all provided with a blocking plate on both sides.

[0016] Further, the single-direction belt conveyor, the first and second bidirectional belt conveyors and the oblique belt conveyor are all provided with a caster with a brake.

[0017] Further, the single-direction belt conveyor, the first and second bidirectional belt conveyors and the oblique belt conveyor are all driven by variable frequency speed reduction motors, and the controller controls the output speed of each variable frequency speed reduction motor.

[0018] The beneficial effects of the present application are as follows:

[0019] The novel material distributing and conveying equipment of the present application uniformly distributes the material through the material distributing hopper, and the material is conveyed to the first floor by the single-direction belt conveyor and the oblique belt conveyor, so that the material is prevented from vertically falling to the first floor, and the organization structure of the material is stable. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 is a structural schematic view of the present application;

[0021] Fig. 2 is a side view of the bidirectional belt conveyor of the present application;

[0022] In the drawings: 1-spiral stirring conveyor; 2-material distributing hopper; 3-first discharging port; 4-second discharging port; 5-single-direction belt conveyor; 6-first bidirectional belt conveyor; 7-material receiving hopper; 8-oblique belt conveyor; 9-second bidirectional belt conveyor; 10-blocking frame; 11-caster. DETAILED DESCRIPTION

[0023] The utility model will be further explained in detail below in combination with the drawings and specific embodiments. In order to make the purpose, technical scheme and advantage of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be clearly and completely described below in combination with the drawings in the utility model embodiment. Obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiments. The components of the utility model embodiment described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0024] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In the description of the utility model, it needs to be explained that the orientation or positional relationship indicated by the terms 'center', 'upper', 'lower', 'left', 'right','vertical', 'horizontal', 'inner', 'outer' and the like is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the utility model product is used, only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, structure and operation, therefore, cannot be understood as limiting the utility model. In addition, the terms 'first','second', 'third' and the like are only used for differentiation, and cannot be understood as indicating or implying relative importance. In addition, the terms 'horizontal','vertical' and the like do not mean that the component must be absolutely horizontal or suspended, but can be slightly inclined. For example, 'horizontal' only means that its direction is more horizontal relative to'vertical', and does not mean that the structure must be completely horizontal, but can be slightly inclined. In the description of the utility model, it also needs to be explained that, unless otherwise explicitly specified and limited, the terms'setting','mounting', 'connecting', 'connection' should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0025] Embodiment:

[0026] See the attached Figs. 1-2The application discloses a new type of koji material conveying and distributing equipment which uniformly conveys koji material to a koji making process on the first floor and the second floor, and comprises a koji material conveying and distributing device arranged on the second floor to convey and distribute koji material produced at the front end, wherein a spiral stirring conveyor 1 is adopted, koji material can be further stirred in the conveying process, and the mixing of the koji material is ensured to be in a good state; a distributing hopper 2 is arranged at the output end of the spiral stirring conveyor 1, the distributing hopper 2 is provided with a first discharging port 3 and a second discharging port 4 in two downward inclined directions respectively, koji material output from the spiral stirring conveyor 1 is evenly divided into two parts in the distributing hopper 2 and is output from the first discharging port 3 and the second discharging port 4 respectively, and the connecting mode between the distributing hopper 2 and the spiral stirring conveyor 1 can be detachable, so that the distributing hopper 2 is convenient to clean and maintain.

[0027] The koji material conveying device on the second floor is used for conveying the two parts of koji material evenly divided by the distributing hopper 2 to different positions, and comprises a unidirectional belt conveyor 5 which is horizontally and transversely arranged, one end of the unidirectional belt conveyor 5 is arranged below the first discharging port, and koji material output through the first discharging port 3 directly falls on the unidirectional belt conveyor 5 to be conveyed; the koji material conveying device on the second floor further comprises a first bidirectional belt conveyor 6, the first bidirectional belt conveyor 6 can be composed of two unidirectional belt conveyors 5, the conveying directions of the two unidirectional belt conveyors 5 are opposite, the rotating speeds of the driving speed reduction motors of the two unidirectional belt conveyors 5 are consistent, a dividing frame 10 is arranged at the connecting position of the two unidirectional belt conveyors 5, the cross section of the dividing frame 10 is triangular, two inclined surfaces of the dividing frame 10 extend to one end of the two unidirectional belt conveyors 5 respectively, the dividing frame 10 blocks the gap in the middle when the two unidirectional belt conveyors 5 are connected, koji material output through the second discharging port 4 is again divided into two parts through the dividing frame 10 and is conveyed to two sides through the two unidirectional belt conveyors 5, and the two ends of the first bidirectional belt conveyor 6 are positions where koji material is made into koji pieces.

[0028] The cross-floor koji material conveying device is used for conveying koji material conveyed on the unidirectional conveyor on the second floor to the first floor, and comprises an inclined belt conveyor 8 and a receiving hopper 7, the receiving hopper 7 is directly arranged to be inclined to the unidirectional belt conveyor 5 and is supported by a support frame, the receiving hopper 7 is fixedly connected with a reserved hole in the floor surface on the second floor, the receiving hopper 7 does not need to be additionally modified on the floor surface on the second floor, the height of the support frame is arranged to make the top of the inclined belt conveyor 8 arranged below the receiving hopper 7, and the angle between the inclined belt conveyor 8 and the horizontal plane is controlled to be 45 to 60 degrees, so that koji material on the inclined conveying belt cannot directly fall off due to too large inclination angle.

[0029] The first floor koji conveying device receives the koji conveyed by the inclined belt conveyor 8, and the koji preparation process on the first floor is consistent with that on the second floor, that is, the first floor koji conveying device is a second bidirectional belt conveyor 9 which has the same structure as the first bidirectional belt conveyor 6, and the koji on the second floor is conveyed by the inclined belt conveyor 8 to the input end in the middle of the second bidirectional belt conveyor 9, and then is conveyed to the two sides of the second bidirectional belt conveyor 9 respectively to perform the koji preparation process to koji pieces.

[0030] The unidirectional belt conveyor 5, the first bidirectional belt conveyor 6, the second bidirectional belt conveyor 9 and the inclined belt conveyor 8 are all provided with casters 11 with brakes, which are convenient for adjusting the position and moving to the designated position for maintenance and cleaning.

[0031] The unidirectional belt conveyor 5, the first bidirectional belt conveyor 6, the second bidirectional belt conveyor 9 and the inclined belt conveyor 8 are all provided with baffles on both sides of the conveying belt part to prevent material running. The conveying belt part of the screw stirring conveyor 1 and the inclined belt conveyor 8 is covered and sealed to prevent material moisture from evaporating and ensure the bulkiness of the koji during the transmission process.

[0032] The unidirectional belt conveyor 5, the first bidirectional belt conveyor 6, the second bidirectional belt conveyor 9 and the inclined belt conveyor 8 all adopt the transmission mode of variable frequency speed reduction motor cooperating with driving gear, driven gear, chain and belt, and the specific structure cooperation can be realized by the prior art, which will not be described here. The time for the koji coming out of the first discharge port 3 to stay on the unidirectional belt conveyor 5, the inclined belt conveyor 8 and the second bidirectional belt conveyor 9 is consistent with the time for the koji coming out of the second discharge port 4 to stay on the first bidirectional belt conveyor 6 by continuously adjusting the rotating speed of each variable frequency speed reduction motor through the controller. The adjustment of the rotating speed can be realized by the controller preset program.

[0033] The above only describes the preferred embodiments of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation by using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are all included in the patent protection range of the present application.

Claims

1. A novel material conveying device for distributing koji (fermented starter culture) materials, used to convey koji materials to the koji-making process areas on the first and second floors, characterized in that: It includes a koji material conveying and distribution device, a second-floor koji material conveying device, a cross-floor koji material conveying device, and a first-floor koji material conveying device; the koji material conveying and distribution device divides the koji material into two equal parts and conveys them to the second-floor koji material conveying device; the second-floor koji material conveying device conveys the two parts of koji material to the cross-floor koji material conveying device and the second-floor koji-making process area respectively; the cross-floor koji material conveying device conveys the koji material to the first-floor koji material conveying device, and the first-floor koji material conveying device conveys the koji material to the first-floor processing area; It also includes a controller; the controller controls the conveying speed of the second-floor koji material conveying device, the cross-floor koji material conveying device and the first-floor koji material conveying device, so that the two portions of koji material distributed from the koji material conveying and distribution device arrive at the first-floor production process position and the second-floor production process position at the same time.

2. The novel material distribution and conveying equipment according to claim 1, characterized in that: The material conveying and distribution device includes a spiral mixing conveyor (1) and a distribution hopper (2); the distribution hopper (2) is connected to the discharge port of the spiral mixing conveyor (1); the distribution hopper (2) includes a first discharge port (3) and a second discharge port (4).

3. The novel material distribution and conveying equipment according to claim 2, characterized in that: The material conveying device on the second floor includes a unidirectional belt conveyor (5) and a first bidirectional belt conveyor (6); the first discharge port (3) is connected to the input end of the unidirectional belt conveyor (5); and the second discharge port (4) is connected to the input end of the first bidirectional belt conveyor (6).

4. The novel material distribution and conveying equipment according to claim 3, characterized in that: The cross-floor material conveying device includes a receiving hopper (7) and an inclined belt conveyor (8); the receiving hopper (7) is fixed above the top of the inclined belt conveyor (8) and is connected to the output end of the unidirectional belt conveyor (5); the top of the inclined belt conveyor (8) is located on the second floor and the bottom is located on the first floor.

5. A novel material distribution and conveying device according to claim 4, characterized in that: The material conveying device on the first floor includes a second bidirectional belt conveyor (9); the output end of the inclined belt conveyor (8) is connected to the input end of the second bidirectional belt conveyor (9).

6. A novel material distribution and conveying device according to claim 5, characterized in that: A protective cover is provided at the middle section of the inclined belt conveyor (8).

7. A novel material distribution and conveying device according to claim 6, characterized in that: The input ends of the first bidirectional belt conveyor (6) and the second bidirectional belt conveyor (9) are located in the middle, and a divider is provided in the middle.

8. A novel material distribution and conveying device according to claim 7, characterized in that: Baffles are provided on both sides of the unidirectional belt conveyor (5), the first bidirectional belt conveyor (6), the second bidirectional belt conveyor (9), and the inclined belt conveyor (8).

9. A novel material distribution and conveying device according to claim 8, characterized in that: The unidirectional belt conveyor (5), the first bidirectional belt conveyor (6), the second bidirectional belt conveyor (9), and the inclined belt conveyor (8) are all equipped with casters (11) with brakes.

10. A novel material distribution and conveying device according to claim 9, characterized in that: The unidirectional belt conveyor (5), the first bidirectional belt conveyor (6), the second bidirectional belt conveyor (9), and the inclined belt conveyor (8) are all driven by variable frequency geared motors; the controller controls the output speed of each variable frequency geared motor individually.

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