Stacked crucible periphery leveling device

By designing a leveling device around the stacked crucibles, the position of the crucibles around the stacks is automatically adjusted using a leveling cylinder and a pusher plate. This solves the problem of uneven crucible stacking in the existing technology and improves the efficiency and automation of the alumina sintering process.

CN223632614UActive Publication Date: 2025-12-05HUNAN PINDONG TECH CO LTD
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Patent Information

Application Number
CN202520275512.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-05
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

In the existing alumina sintering process, uneven crucible stacking leads to low efficiency and time-consuming and labor-intensive manual adjustments.

Method used

A device for leveling the perimeter of stacked crucibles was designed, including a conveyor line, a side rectangular frame, a transverse rectangular frame, a leveling cylinder, and a right-angled leveling push plate. The push plate is driven by the cylinder to level the perimeter of the crucible, and a stop mechanism is used to ensure that the crucible is in place before the leveling operation is performed.

Benefits of technology

It achieves automatic leveling around the crucible, reducing the time and labor required for manual adjustment, improving stacking efficiency, and ensuring that the crucible remains in the optimal position inside the kiln.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223632614U_ABST
Patent Text Reader

Abstract

The utility model relates to a stacking crucible periphery leveling device which comprises a conveying line body, side edge rectangular frames, a transverse rectangular frame, leveling air cylinders and a right-angle-shaped leveling push plate, the two sides of the transverse rectangular frame are installed above the two sides of the conveying line body through the side edge rectangular frames, and the four corners of the lower portion of the transverse rectangular frame are each provided with one leveling air cylinder. The leveling air cylinder and the conveying line body are designed to form a 90-degree included angle and are horizontally installed, and the telescopic end of the front end of the leveling air cylinder is connected with a vertically-designed right-angle-shaped leveling push plate. The crucible stacking device has the advantages of being ingenious in design and reasonable and compact in structure, aiming at the problem of deviation caused by the fact that existing stacked crucibles are not stacked in place, being capable of reaching the optimal position, reducing long-time detection, observation, adjustment and arrangement of personnel, being more convenient to adjust, saving time and labor and improving efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to alumina sintering crucible field, concretely relates to a heap stacking crucible four around leveling device. BACKGROUND

[0002] Alumina sintering is through the alumina is loaded into crucible, is sent into kiln and is sintered, the crucible that the current adoption is rectangular body structure, including rectangular cover body and rectangular groove body, rectangular cover body is covered on rectangular groove body, the crucible is sent into kiln through conveying line body, aiming at the existing in large -scale alumina sintering, the crucible on conveying line body needs to be stacked, makes it enter kiln sintering before, the crucible stacked together needs four around in a flat state, the current all manual correction, time -consuming and labor -saving, low efficiency, there is no system definite one device to go to the leveling device of crucible on the market. SUMMARY

[0003] In order to solve the above technical problem, the utility model provides a heap stacking crucible four around leveling device, clever design, compact structure, time -saving and labor -saving, improve efficiency.

[0004] The utility model discloses a technical scheme:

[0005] Heap stacking crucible four around leveling device, it includes conveying line body, side edge rectangular frame, horizontal rectangular frame, leveling cylinder, right angle leveling push plate, horizontal rectangular frame both sides are installed on conveying line body both sides upper sides through a side edge rectangular frame, horizontal rectangular frame lower surface four corner positions are installed with a leveling cylinder respectively, and the leveling cylinder is horizontally installed with conveying line body and is designed to be 90 degrees angle, and the front telescopic end of leveling cylinder is connected with the vertical design right angle leveling push plate.

[0006] Horizontal rectangular frame four corner positions still install a inclined support respectively, and the lower end both sides of side edge rectangular frame are installed with a right angle trapezoidal shape cross brace respectively near the side edge position of conveying line body, and two vertical supports are installed between the inclined support and the right angle trapezoidal shape cross brace below, and the upper surface mounting plate of two vertical supports, and the outer side of mounting plate is installed with leveling cylinder, and the telescopic end of leveling cylinder is through mounting plate, and the inner side of right angle leveling push plate is located at mounting plate, and the outer side of right angle leveling push plate still is installed with two guide rods, and the outer side of mounting plate is installed with two guide sleeves respectively, and the guide rod is slid in the corresponding guide sleeve.

[0007] Right angle leveling push plate still includes U type connecting piece, protective pad, and the inner side right angle both sides of right angle leveling push plate are installed with a protective pad respectively, and the outer side of right angle leveling push plate is installed with a U type connecting piece, and the end part of both sides of U type connecting piece is designed as the bending edge respectively, and the outer side of both sides of U type connecting piece is connected with the two sides right angle edge of right angle leveling push plate through bending edge respectively, and the bottom outer side of U type connecting piece is connected with leveling cylinder.

[0008] The protective pad is designed as a rubber pad.

[0009] The stack of crucibles four around flattening device still includes stop mechanism, stop mechanism is located below transverse rectangular frame, stop mechanism includes U type board, lifting plate, stop cylinder, riser, limit switch, U type board is installed below conveying line body, U type board lower end is installed with stop cylinder, the telescopic end of stop cylinder penetrates the bottom of U type board, lifting plate is located above the bottom of U type board and lifting plate lower end is connected telescopic end of stop cylinder, riser is vertically installed on lifting plate upper end, and limit switch is installed on riser upper end.

[0010] The riser upper end is provided with a notch corresponding to the limit switch.

[0011] The utility model discloses the advantages are clever design, compact structure, and the deviation problem caused by the existing stack of crucibles not to be in place can reach the best position, reduce personnel long time detection observation, adjust arrangement, more convenient adjustment, save time and effort, improve efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is the schematic diagram of the utility model.

[0013] Figure 2 It is the local enlarged schematic diagram of the utility model.

[0014] Figure 3 It is the local overhead schematic diagram of the utility model.

[0015] Figure 4 It is the local sectional view enlarged schematic diagram of the stop mechanism of the utility model. DETAILED DESCRIPTION

[0016] Referring to the drawings Figures 1-4 The stack of crucibles four around flattening device, it includes conveying line body 10, side edge rectangular frame 21, transverse rectangular frame 22, flattening cylinder 23, right angle flattening push plate 24, both sides of transverse rectangular frame 22 are installed on the both sides of conveying line body 10 through a side edge rectangular frame 21, and the lower four corner positions of transverse rectangular frame 22 are installed with one flattening cylinder 23 respectively, the flattening cylinder 23 is designed to be 90 degrees angle with conveying line body 10 and is horizontally installed, and the front telescopic end of flattening cylinder 23 is connected with the vertical right angle flattening push plate 24.

[0017] The four corners of the transverse rectangular frame 22 are also respectively provided with a diagonal brace 221, the lower ends of the side rectangular frame 21 are respectively provided with a right-angled trapezoidal horizontal brace 222 near the side of the conveying line body 10, two vertical braces 223 are arranged between the diagonal brace 221 and the lower right-angled trapezoidal horizontal brace 222, a mounting plate 224 is arranged on the two vertical braces 223, a leveling cylinder 23 is arranged on the outer side of the mounting plate 224, the telescopic end of the leveling cylinder 23 penetrates through the mounting plate 224, a right-angled leveling push plate 24 is arranged on the inner side of the mounting plate 224, two guide rods 25 are further arranged on the outer side of the right-angled leveling push plate 24, and two guide sleeves 26 are respectively arranged on the outer side of the mounting plate 224, the guide rods 25 are slidably arranged in the corresponding guide sleeves 26.

[0018] The right-angled leveling push plate 24 further comprises a U-shaped connecting piece 241 and a protective pad 242, the two sides of the right angle on the inner side of the right-angled leveling push plate 24 are respectively provided with a protective pad 242, a U-shaped connecting piece 241 is arranged on the outer side of the right-angled leveling push plate 24, the two ends of the U-shaped connecting piece 241 are designed as bent edges 243, the two sides of the U-shaped connecting piece 241 are connected to the outer sides of the two right-angled edges of the right-angled leveling push plate 24 through the bent edges 243, and the bottom of the U-shaped connecting piece 241 is connected to the leveling cylinder 23.

[0019] The protective pad 242 is designed as a rubber pad.

[0020] The stacking crucible four-side leveling device further comprises a stopping mechanism 30, the stopping mechanism 30 is arranged below the transverse rectangular frame 22, the stopping mechanism 30 comprises a U-shaped plate 31, a lifting plate 32, a stopping cylinder 33, a vertical plate 34 and a limit switch 35, the U-shaped plate 31 is arranged below the conveying line body 10, the stopping cylinder 33 is arranged at the lower end of the U-shaped plate 31, the telescopic end of the stopping cylinder 33 penetrates through the bottom of the U-shaped plate 31, the lifting plate 32 is arranged on the bottom of the U-shaped plate 31 and the lower end of the lifting plate 32 is connected to the telescopic end of the stopping cylinder 33, the vertical plate 34 is vertically arranged at the upper end of the lifting plate 32, and the limit switch 35 is arranged at the upper end of the vertical plate 34. The vertical plate of the stopping mechanism normally extends a certain height from between the conveying rollers of the conveying line body, stops the conveyed crucible, and inductively transmits the signal that the crucible is in place through the limit switch. The device of the utility model performs the leveling operation, after the leveling operation is completed, the stopping mechanism controls the vertical plate to descend through the stopping cylinder to avoid the crucible, until the limit switch is separated from the crucible, at this time, the conveying line body continues to convey the crucible forward, and the delay design or the travel switch confirms that the crucible has been conveyed away, which is the prior art. The utility model is simply described, the stopping mechanism controls the vertical plate to rise and reset, and waits for the next stopping work.

[0021] The stand plate 34 is provided with a notch 341 corresponding to the limit switch on the upper surface, and the upper end of the stand plate 34 is provided with a rotating roller 342 on each side.

[0022] When the utility model is used, the mechanical arm stacks the crucibles one by one, a plurality of stacked crucibles (generally six in a group) are conveyed to the working position of the utility model through the conveying line, the normal height of the stand plate of the stopping mechanism is higher than the height of the conveying roller of the conveying line, when the crucible reaches the front side of the stand plate, the crucible will touch the limit switch, the limit switch senses that the stacked crucible is in place, and then the conveying line stops conveying, the leveling cylinders installed at the four corners of the device are synchronously stretched, the straight leveling push plate at the front end is pushed to the middle, the protective pad on the inner side of the straight leveling push plate is pressed on the four outer sides of the crucible, the four corners of the crucible are synchronously extruded to be vertically leveled, at this time, the stopping cylinder of the stopping mechanism is retracted to control the stand plate to descend, the stand plate is lower than the conveying roller of the conveying line, the limit switch is separated from the crucible, and the conveying line continues to convey, so that the crucible enters the kiln for sintering and keeps the best position.

Claims

1. A device for leveling the perimeter of a stacked crucible, characterized by, It includes conveying line body, side rectangular frame, transverse rectangular frame, leveling cylinder, right angle leveling push plate, the transverse rectangular frame is installed on the two sides of the conveying line body through a side rectangular frame, four corners of the transverse rectangular frame are respectively provided with a leveling cylinder, the leveling cylinder is horizontally installed at 90 degrees with the conveying line body, and the front telescopic end of the leveling cylinder is connected with a vertical right angle leveling push plate.

2. The stacked crucible four-corner leveling device according to claim 1, characterized by, The four corners of the transverse rectangular frame are respectively provided with a diagonal brace, the lower ends of the side rectangular frame are respectively provided with a right angle trapezoidal cross brace close to the side of the conveying line body, two vertical braces are arranged between the diagonal brace and the lower right angle trapezoidal cross brace, a mounting plate is arranged on the two vertical braces, the leveling cylinder is arranged outside the mounting plate, the telescopic end of the leveling cylinder penetrates through the mounting plate, the right angle leveling push plate is arranged inside the mounting plate, two guide rods are further arranged outside the right angle leveling push plate, two guide sleeves are respectively arranged outside the mounting plate, and the guide rods are slidably arranged in the corresponding guide sleeves.

3. The stacked crucible four-corner leveling device according to claim 1 or 2, characterized by, The right angle leveling push plate further comprises a U-shaped connecting piece and a protective pad, the two sides of the right angle of the right angle leveling push plate are respectively provided with a protective pad, the outer side of the right angle leveling push plate is provided with a U-shaped connecting piece, the ends of the two sides of the U-shaped connecting piece are designed as bent edges, and the two sides of the U-shaped connecting piece are connected with the outer sides of the two right angle edges of the right angle leveling push plate through the bent edges; the bottom of the U-shaped connecting piece is connected with the leveling cylinder.

4. The stacked crucible four-corner leveling device of claim 3, wherein, The protective pad is designed as a rubber pad.

5. The stacked crucible four-corner leveling device of claim 1, wherein, The stack crucible four sides leveling device further comprises a stopping mechanism, the stopping mechanism is arranged below the transverse rectangular frame, the stopping mechanism comprises a U-shaped plate, a lifting plate, a stopping cylinder, a vertical plate and a limit switch, the U-shaped plate is arranged below the conveying line body, the stopping cylinder is arranged at the lower end of the U-shaped plate, the telescopic end of the stopping cylinder penetrates through the bottom of the U-shaped plate, the lifting plate is arranged above the bottom of the U-shaped plate and connected with the telescopic end of the stopping cylinder at the lower end, the vertical plate is vertically arranged at the upper end of the lifting plate, and the limit switch is arranged at the upper end of the vertical plate.

6. The stacked crucible four-corner leveling device of claim 5, wherein, The upper end of the vertical plate is provided with a groove corresponding to the limit switch, and rotary rollers are arranged at the two sides of the upper end of the vertical plate.