Automatic stacking equipment for packaging mortar

By combining a material hoist, belt conveyor, swing mechanism and lifting mechanism, the automated stacking of packaging mortar is realized, which solves the problems of high labor intensity of manual stacking and high cost of intelligent robotic arms, improves production efficiency and simplifies equipment structure.

CN223632617UActive Publication Date: 2025-12-05ZHEJIANG DINGFENG TECH CO LTD
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Patent Information

Application Number
CN202422356904.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-12-05
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Existing packaging mortar stacking equipment suffers from problems such as high manual labor intensity, high cost and complex maintenance of intelligent robotic arms, resulting in low production efficiency.

Method used

The automatic stacking of packaged mortar is achieved by combining a material hoist, belt conveyor, swing mechanism, lifting mechanism and shifting mechanism. The material hoist lifts the mortar and transports it to the pallet. The swing mechanism and shifting mechanism move and change the position of the pallet in the X-axis direction. Combined with the lifting mechanism to adjust the height, the automatic stacking is completed.

Benefits of technology

It enables automated stacking of packaging mortar, reduces labor intensity, simplifies equipment structure, improves production efficiency, and the components are mostly standard parts, making maintenance and repair easy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic stacking equipment for packaging mortar, and aims to solve the problems that the labor intensity of workers is higher and the purchase cost and the maintenance cost of a manipulator are higher because the traditional packaging mortar is stacked manually. The device comprises a material hoister, a mounting rack, a conveying mechanism and a swinging mechanism are arranged at a discharge port of the material hoister, one side, close to the material hoister, of the conveying mechanism is rotatably connected with the mounting rack, and the swinging mechanism can control one side, far away from the material hoister, of the conveying mechanism to perform cyclic swinging transposition. A sliding frame and a transposition mechanism are arranged at the lower end of the conveying mechanism, the transposition mechanism can drive the sliding frame to move in the X-axis direction, a lifting mechanism is arranged on the sliding frame, packaging mortar is lifted through a material lifting machine, then the packaging mortar is conveyed to a tray through a conveyor, and then the discharging end of the conveyor is driven by a swing mechanism to swing to the empty position of the tray. And then stacking of the packaging mortar is automatically completed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of stacking, more specifically, it relates to a kind of automatic stacking equipment of packing mortar. BACKGROUND

[0002] Packing mortar refers to dry-mixed mortar that is well proportioned in advance and mass-produced by mechanized production line, which is packaged in powder form in bags or other containers. In order to facilitate storage, the packaged mortar needs to be stacked after packaging is completed.

[0003] Traditional packing mortar stacking is done manually, which requires a lot of labor. Some enterprises use intelligent robots to stack packing mortar, but the cost of purchasing and maintaining the robots is high, and the structure is complex. When a fault occurs, the original manufacturer often needs to be called to repair it, and the robot cannot be used during the repair period, which indirectly reduces production efficiency.

[0004] Based on the above, the utility model aims to provide an automatic stacking equipment for packing mortar to solve the above problems. UTILITY MODEL CONTENT

[0005] To overcome the shortcomings of the prior art, the utility model provides an automatic stacking equipment for packing mortar. The utility model raises the packing mortar by setting a material elevator, sends the packing mortar to a tray by setting a conveyor, and then drives the discharge end of the conveyor to swing to the empty space of the tray by a swing mechanism. The height and position of the tray in the X-axis direction can also be changed by a lifting mechanism and a transposition mechanism, thereby automatically stacking the packing mortar.

[0006] The above technical purpose of the utility model is achieved by the following technical solution: an automatic stacking equipment for packing mortar, comprising a material elevator, a mounting rack, a conveying mechanism and a swing mechanism are arranged at the discharge port of the material elevator, the side of the conveying mechanism close to the material elevator is rotatably connected with the mounting rack, the swing mechanism can control the side of the conveying mechanism away from the material elevator to swing and transposition cyclically, the lower end of the conveying mechanism is provided with a sliding frame and a transposition mechanism, the transposition mechanism can drive the sliding frame to move in the X-axis direction, and the sliding frame is provided with a lifting mechanism.

[0007] By adopting the technical scheme, when automatic stacking of packaged mortar is needed, the feeding end of the material lifting machine is communicated with the discharging end of the automatic packing machine, then the tray is placed on the lifting platform of the lifting mechanism, the tray is lifted to a suitable height by the lifting mechanism, the packaged mortar completed by packing is conveyed to a high place by the material lifting machine, then the packaged mortar is separated from the material lifting machine and falls onto the conveying mechanism, the conveying mechanism conveys the packaged mortar to the tray, then the transposition mechanism drives the tray to move along the X-axis direction by a suitable distance, the swinging mechanism drives the conveying mechanism to swing transposition away from one side of the material lifting machine, so that the next packaged mortar is conveyed to the empty position of the tray, then the above process is repeated until the tray is filled with a layer of packaged mortar, then the tray is lowered by a suitable height by the lifting mechanism, then the packaged mortar is continuously stacked on the tray by the above method until the stacking height is suitable, then the tray is driven by the lifting mechanism to be flush with the ground, at this time, the user can transport the tray and the packaged mortar away by using the hydraulic forklift.

[0008] The utility model further sets up: the conveying mechanism is the belt conveyor.

[0009] The utility model further sets up: the swinging mechanism includes the drive board that is fixedly connected with the sliding bracket, be provided with the drive groove on the drive board, be provided with the drive rod of one end with its fixed connection on the belt conveyor, the other end of drive rod inserts drive groove.

[0010] The utility model further sets up: drive groove is set up in lightning.

[0011] The utility model further sets up: the ground is provided with the sliding slot for the sliding bracket inserts and moves, and the lifting platform of lifting mechanism is flush with the ground.

[0012] The utility model further sets up: the transposition mechanism includes the electric push rod, and the extension end of electric push rod is fixedly connected with the sliding bracket.

[0013] The utility model further sets up: the lifting mechanism is cross type lift.

[0014] The utility model further sets up: the lifting platform of cross type lift is fixedly connected with the limiting frame.

[0015] The utility model further sets up: be provided with telescopic protection board between the sliding bracket and the inner wall of sliding slot.

[0016] In conclusion, the utility model has the advantages of:

[0017] The utility model discloses a lifting mechanism for packaging mortar, which comprises a material lifting machine, a conveying mechanism, a swing mechanism, a slide frame, a lifting mechanism, a driving plate, a driving groove, a driving rod, a slide groove, an electric push rod and a limiting frame. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 Structure diagram of the utility model patent Figure One , which shows the overall structure of the utility model;

[0019] Figure 2 Structure diagram of the utility model patent Figure Two , which shows the structure of the driving groove;

[0020] Figure 3 Structure diagram of the utility model patent Figure Three , which shows the shape of the limiting frame.

[0021] In the figure: 1, material lifting machine; 2, mounting frame; 3, conveying mechanism; 4, swing mechanism; 5, slide frame; 6, lifting mechanism; 7, driving plate; 8, driving groove; 9, driving rod; 10, slide groove; 11, electric push rod; 12, limiting frame; 13, telescopic protection plate; 14, sensor. DETAILED DESCRIPTION

[0022] In order to make the technical personnel of the prior art better understand the technical scheme of the utility model, the utility model will be described in further detail below in conjunction with the drawings and specific embodiments, and it should be explained that the embodiments of the application and the features in the embodiments can be combined with each other without conflict.

[0023] In the description of the utility model, it should be explained that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, so it cannot be understood as a limitation on the utility model.

[0024] In the description of the utility model, it is necessary to explain, unless there is definite stipulation and limitation, the term "installation", "be equipped with", "sleeve set / connect", "connection" and the like, should do broad sense understanding, for example "connection", can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the intercommunication of two elements inside.For the ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0025] The utility model will be described in detail below in combination with the drawings.

[0026] A kind of automatic stacking equipment of packaging mortar, as shown in Figures 1-3 It includes material hoist 1, installation frame 2, conveying mechanism 3 and swing mechanism 4 are equipped at the discharge port of material hoist 1, installation frame can be fixedly connected with ground or material hoist, conveying mechanism 3 is rotationally connected with installation frame 2 near the side of material hoist 1, swing mechanism 4 can control the side of conveying mechanism 3 far from material hoist 1 to carry out cyclic swing transposition, conveying mechanism 3 lower end is equipped with carriage 5 and transposition mechanism, transposition mechanism can drive carriage 5 to move in X axis direction, carriage 5 is equipped with lifting mechanism 6 on, the lifting platform of lifting mechanism can place tray for transporting packaging mortar.

[0027] Further, conveying mechanism 3 is belt conveyor.

[0028] Further, swing mechanism 4 includes the driving plate 7 fixedly connected with carriage 5, driving groove 8 is formed on driving plate 7, belt conveyor is equipped with the driving rod 9 with one end fixedly connected with it, the other end of driving rod 9 is inserted into driving groove 8.

[0029] Further, driving groove 8 is arranged in lightning shape.

[0030] Further, slide groove 10 is dug on ground for inserting and moving carriage 5, the lifting platform of lifting mechanism 6 is flush with ground when descending to the lowest point.

[0031] Further, transposition mechanism includes electric push rod 11, electric push rod is fixedly connected with ground, the extension end of electric push rod 11 is fixedly connected with carriage 5.

[0032] Further, lifting mechanism 6 is cross-type elevator.

[0033] Further, the lifting platform of cross-type elevator is fixedly connected with limiting frame 12.

[0034] Further, telescopic protection plate 13 is fixedly connected between carriage 5 and the inner wall of slide groove 10.

[0035] Working principle: when the automatic stacking of packaged mortar is needed, the feeding end of the material lifting machine 1 is connected with the discharging end of the automatic packing machine, or with the conveyor of the packaged mortar, and then the tray is placed on the lifting platform of the cross lifting machine, the limiting frame 12 limits the tray to avoid the deviation of the tray placement position affecting the subsequent stacking, and then the tray is lifted to the appropriate height by the cross lifting machine.

[0036] The packaged mortar after packing is transported to a high place by the material lifting machine 1, and then the packaged mortar is separated from the material lifting machine and falls onto the belt conveyor, the belt conveyor transports the packaged mortar to the tray, and then the electric push rod 11 drives the carriage 5 to move a small distance, in the process, the carriage 5 drives the driving plate 7 to move, the driving plate 7 drives the belt conveyor to swing and change position away from one side of the material lifting machine 1 through the driving groove 8 and the driving rod 9, so that the next packaged mortar is transported to the empty position of the tray, and then the above process is repeated until the tray is filled with a layer of packaged mortar.

[0037] Then the tray is lowered to the appropriate height by the cross lifting machine, and the packaged mortar is continued to be stacked on the tray by the above method until it is stacked to the appropriate height, and then the tray is lowered to the ground level by the cross lifting machine 6, at this time the user can transport the tray and the stacked packaged mortar away by the hydraulic forklift, and the telescopic protective plate 13 can prevent the worker from falling into the chute 10 and being injured when the stacking equipment is running.

[0038] It should be noted that the above method can be coordinated to drive the electric push rod 11 by adding a sensor 14 and a controller, so that the stacking change position is more accurate, the sensor 14 can use a proximity sensor 14, and the controller can use a PLC controller or a single-chip microcomputer, and the mature prior art is obtained by the coordinated control of the sensor 14 and the controller and the operation of the electronic element according to the preset track, which will not be expanded here, so that the automatic stacking equipment can automatically complete the stacking of the packaged mortar, and the structure is simple, most of the elements used are existing standard parts, and the user is convenient for maintenance and replacement.

[0039] The above is only the preferred embodiment of the present application, and the protection scope of the present application is not limited to the above embodiment. Any technical solution under the idea of the present application belongs to the protection scope of the present application. It should be noted that for ordinary technical personnel in the technical field, some improvements and decorations without departing from the principle of the present application are also considered as the protection scope of the present application.

Claims

1. A packaged mortar automatic stacking apparatus, characterized by: The utility model provides material hoist (1), the discharge port of material hoist (1) is provided with mounting bracket (2), conveying mechanism (3) and swing mechanism (4), conveying mechanism (3) is close to the side of material hoist (1) with mounting bracket (2) rotation connection, swing mechanism (4) can control conveying mechanism (3) and move away from the side of material hoist (1) and carry out cyclic swing transposition, the lower end of conveying mechanism (3) is provided with slide (5) and transposition mechanism, transposition mechanism can drive slide (5) and move in X -axis direction, be provided with lifting mechanism (6) on slide (5).

2. A packaged mortar automatic stacking apparatus according to claim 1, characterized in that: The conveying mechanism (3) is a belt conveyor.

3. A packaged mortar automatic stacking apparatus according to claim 2, wherein: The swing mechanism (4) includes a drive plate (7) fixedly connected with the slide (5), the drive plate (7) is provided with a drive slot (8), the belt conveyor is provided with a drive rod (9) with one end fixedly connected therewith, the other end of the drive rod (9) is inserted into the drive slot (8).

4. A packaged mortar automatic stacking apparatus according to claim 3, wherein: The drive slot (8) is arranged in a lightning shape.

5. The packaged mortar automatic stacking apparatus according to claim 1, characterized in that: A sliding groove (10) is provided on the ground for the slide (5) to be inserted and moved, and the lifting platform of the lifting mechanism (6) is flush with the ground.

6. A packaged mortar automatic stacking apparatus according to claim 1, characterized in that: The transposition mechanism includes an electric push rod (11), and the extending end of the electric push rod (11) is fixedly connected with the slide (5).

7. The packaged mortar automatic stacking apparatus according to claim 1, characterized in that: The lifting mechanism (6) is a cross-type elevator.

8. A packaged mortar automatic stacking apparatus according to claim 7, characterized in that: The lifting platform of the cross-type elevator is fixedly connected with a limiting frame (12).

9. The packaged mortar automatic stacking apparatus of claim 1, wherein: A telescopic protective plate (13) is arranged between the slide (5) and the inner wall of the sliding groove (10). The telescopic protective plate (13) is arranged between the slide (5) and the inner wall of the sliding groove (10).