Belt conveying device

Abstract

The utility model discloses a belt conveying device, and particularly relates to the technical field of belt conveying, which comprises a main body frame, a conveying belt is arranged in the main body frame, a tool disc stock bin and a finished product stock bin with the same structure are arranged at two ends of the main body frame, a blocking mechanism is arranged at the bottom end of the middle, and a clamping mechanism is arranged on one side of the middle. A belt is driven through a rotating roller and a gear motor, a stock bin is provided with a jacking motor, a sensor and the like, automatic feeding and material monitoring of the tool disc are achieved, the tool disc is accurately positioned through cooperation of a blocking mechanism and a clamping mechanism, and the feeding efficiency is improved by arranging double stations. The device is stable in structure, high in automation degree and capable of effectively improving the working efficiency and the material management level.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of belt conveying, more specifically, the utility model relates to a belt conveying device. BACKGROUND

[0002] As the key equipment of material transmission, the performance of the belt conveying device has a crucial influence on production efficiency and product quality. In various production scenarios involving tooling disc turnover and material loading, more stringent requirements are put forward for the belt conveying device.

[0003] At present, some traditional belt conveying equipment on the market has relatively single function. From the tooling disc feeding link, most rely on manual placement, which not only consumes a large amount of labor cost, but also the speed and accuracy of manual operation are uneven, resulting in low feeding efficiency and difficulty in meeting the rhythm demand of large-scale and continuous production.

[0004] In addition, some existing conveying devices have obvious defects in tooling disc positioning. Lack of precise blocking and clamping mechanism makes the tooling disc prone to position deviation due to factors such as vibration and inertia during conveying. During material loading, such position deviation can cause uneven and inaccurate material loading, thereby affecting product quality and increasing the rate of defective products.

[0005] From the perspective of tooling disc storage and use, the existing belt conveying device is often not reasonably designed. Without efficient jacking and sensing devices, automatic stacking and on-demand use of tooling discs cannot be achieved, resulting in low space utilization, chaotic material management and other problems. In some limited space production workshops, unreasonable design of the material bin further exacerbates the situation of space shortage, hindering the smooth production.

[0006] Therefore, the present application provides a belt conveying device. SUMMARY

[0007] In order to overcome the above-mentioned defects of the prior art, the utility model provides a belt conveying device to solve the problems raised in the background art.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a belt conveying device, comprising a main frame, a conveying belt is installed in the main frame, the main frame has the same structure of tooling disc bin and finished product bin at both ends, respectively, a blocking mechanism is installed at the bottom of the middle part of the main frame, and a clamping mechanism is installed on the main frame on one side of the blocking mechanism.

[0009] After the tooling plate is placed in the tooling plate warehouse, the conveying belt moves the tooling plate to the feeding station, the blocking mechanism blocks the tooling plate, the clamping mechanism is extended, the tooling plate is positioned by the clamping mechanism, after the tooling plate is filled with materials, the blocking mechanism and the clamping mechanism are reset, the conveying belt moves the tooling plate to the finished product warehouse, and the jacking motor in the finished product warehouse stacks the tooling plate, so that the feeding process is completed.

[0010] Preferably, the main frame is an aluminum profile structure, and a plurality of rotating rollers and speed reduction motors are arranged on the main frame, and one end of one of the rotating rollers is connected with the output end of the speed reduction motor arranged at the end of the main frame, and the conveying belt is connected with each rotating roller.

[0011] Preferably, the tooling plate warehouse and the finished product warehouse each comprise a warehouse frame, a jacking motor, a first sensor, a hook, an electromagnet and a second sensor, the jacking motor is arranged at the bottom end of the warehouse frame, the first sensor is arranged at one side of the jacking motor, the electromagnets are arranged at the top of the warehouse frame, the hooks are arranged at the bottom end of the electromagnets, and the second sensor is arranged at the top end of the warehouse frame.

[0012] Preferably, the blocking mechanism comprises a fixing frame, a blocking cylinder, a blocking block and a third sensor, the fixing frame is arranged at the bottom end of the main frame, the blocking cylinder is arranged at one side of the fixing frame, the blocking block is arranged at the output end of the blocking cylinder, and the third sensor is arranged at one side of the blocking cylinder.

[0013] Preferably, the clamping mechanism comprises a cylinder support, a clamping cylinder and a clamping head, the cylinder support is arranged on the main frame, the clamping cylinder is arranged at the top end of the cylinder support, and the clamping head is arranged at the output end of the clamping cylinder.

[0014] The technical effects and advantages of the utility model are as follows:

[0015] 1. The main frame adopts an aluminum profile structure, which can provide good support performance, and a plurality of rotating rollers and speed reduction motors are arranged in cooperation, the rotating rollers are driven to rotate by the speed reduction motors, and then the conveying belt is driven to move, so that the tooling plate placed on the belt is stably transported, and the reliability of the whole conveying process is ensured.

[0016] 2. The tooling plate warehouse is provided with a jacking motor, a first sensor, a hook, an electromagnet and a second sensor, the first sensor detects the tooling plate entering the warehouse, the jacking motor and the electromagnet work cooperatively, and the tooling plate is automatically placed on the conveying belt; the second sensor monitors the number of tooling plates in the warehouse, after the third sensor of the blocking mechanism receives the tooling plate positioning signal, the blocking cylinder is controlled to lift the blocking block to block the tooling plate, the clamping cylinder of the clamping mechanism drives the clamping head to be fixed on the corner of the tooling plate, and the two cooperate to realize accurate positioning of the tooling plate, and the feeding accuracy is improved.

[0017] 3. By cooperating with the corresponding actuators, such as the second sensor detecting the amount of tooling trays in the hopper, the storage status of the tooling trays can be known in a timely manner, which facilitates intelligent management of materials and avoids production delays or resource waste caused by insufficient or excessive tooling trays. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a side view of the structural diagram of this utility model.

[0020] Figure 3 This is a top view schematic diagram of the structure of this utility model.

[0021] Figure 4 This is a schematic diagram of the structure of the hopper of this utility model.

[0022] Figure 5 This is a schematic diagram of the blocking mechanism of this utility model.

[0023] Figure 6 This is a schematic diagram of the clamping mechanism of this utility model.

[0024] The attached diagram is labeled as follows: 1. Main frame; 2. Conveyor belt; 3. Blocking mechanism; 301. Fixing frame; 302. Blocking cylinder; 303. Blocking block; 304. Third sensor; 4. Clamping mechanism; 401. Cylinder support; 402. Clamping cylinder; 403. Clamping head; 5. Hopper frame; 6. Lifting motor; 7. First sensor; 8. Hook; 9. Electromagnet; 10. Second sensor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] As attached Figures 1-6 The belt conveyor shown includes a main frame 1, a conveyor belt 2 installed inside the main frame 1, a tooling tray hopper and a finished product hopper with the same structure at both ends of the main frame 1, a blocking mechanism 3 installed at the bottom middle part of the main frame 1, and a clamping mechanism 4 installed on the main frame 1 on one side of the blocking mechanism 3.

[0027] In specific implementation, the tooling plate is placed in the tooling plate warehouse, the conveying belt 2 moves the tooling plate to the feeding position, the blocking mechanism 3 blocks the tooling plate, the clamping mechanism 4 is extended, the tooling plate is positioned by the clamping mechanism 4, after the tooling plate is filled, the blocking mechanism 3 and the clamping mechanism 4 are reset, the conveying belt 2 moves the tooling plate to the finished product warehouse, and the jacking motor 6 in the finished product warehouse stacks the tooling plate, thereby completing the feeding process.

[0028] The main frame 1 is an aluminum profile structure, and a plurality of rotating rollers and speed reduction motors are arranged on the main frame 1, and the output end of one of the rotating rollers is connected to the speed reduction motor arranged at the end of the main frame 1, and the conveying belt 2 is connected to each rotating roller.

[0029] In specific implementation, the main frame 1 made of aluminum profiles can provide better support, the speed reduction motor drives the connected rotating roller to rotate, thereby driving the conveying belt 2 to move, and further driving the tooling plate placed on the conveying belt 2 to move.

[0030] The tooling plate warehouse and the finished product warehouse each include a warehouse frame 5, a jacking motor 6, a first sensor 7, a hook 8, an electromagnet 9, and a second sensor 10, the bottom end of the warehouse frame 5 is provided with the jacking motor 6, one side of the jacking motor 6 is provided with the first sensor 7, the top of the warehouse frame 5 is provided with the electromagnet 9 on both sides, the bottom end of each electromagnet 9 is provided with the hook 8, and the top end of the warehouse frame 5 is provided with the second sensor 10.

[0031] In specific implementation, the first sensor 7 senses whether the tooling plate enters the warehouse frame 5, after the tooling plate enters the warehouse frame 5, the jacking motor 6 operates to hold the tooling plate, the electromagnet 9 operates to drive the hook 8 to hook the tooling plate outside, then the jacking motor 6 moves downward, the tooling plate is placed on the conveying belt 2, and then the conveying belt 2 transports the tooling plate, and the second sensor 10 detects the amount of tooling plates in the warehouse frame 5 to detect whether the tooling plate is full or whether it is used up.

[0032] The blocking mechanism 3 includes a fixed frame 301, a blocking cylinder 302, a blocking block 303, and a third sensor 304, the fixed frame 301 is arranged at the bottom end of the main frame 1, the fixed frame 301 is provided with the blocking cylinder 302 on one side, the output end of the blocking cylinder 302 is provided with the blocking block 303, and the third sensor 304 is arranged on one side of the blocking cylinder 302.

[0033] In specific implementation, the tooling plate is moved from the warehouse to the working area by the conveying belt 2, when the tooling plate enters the feeding position, the third sensor 304 receives a signal and sends it to the blocking cylinder 302, so that the blocking cylinder 302 operates to lift the blocking block 303, thereby blocking the tooling plate and preventing the tooling plate from moving continuously.

[0034] The clamping mechanism 4 comprises a cylinder support 401, a clamping cylinder 402 and a clamping head 403, the cylinder support 401 is installed on the main body frame 1, the clamping cylinder 402 is installed on the top end of the search cylinder support 401, and the clamping head 403 is installed on the output end of the clamping cylinder 402.

[0035] In specific implementation, after the blocking cylinder 302 blocks the tooling disc from continuing to move, the clamping cylinder 402 is subsequently operated, so that the clamping head 403 is fixed on the corner of the tooling disc, thereby cooperating with the blocking block 303 to clamp and position the tooling disc, and the positioning accuracy is improved.

[0036] The above only describes preferred embodiments of the utility model and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A belt conveyor device comprising a main frame (1), characterized in that: The main frame (1) is installed with a conveying belt (2), both ends of the main frame (1) are respectively provided with tooling disc storage bins and finished product storage bins with the same structure, the bottom end of the middle part of the main frame (1) is installed with a blocking mechanism (3), and the main frame (1) on one side of the blocking mechanism (3) is installed with a clamping mechanism (4).

2. A belt conveyor according to claim 1, characterized in that The main frame (1) is an aluminum profile structure, and a plurality of rotating rollers and speed reduction motors are arranged on the main frame (1), and the end of one of the rotating rollers is connected with the output end of the speed reduction motor installed at the end of the main frame (1), and the conveying belt (2) is connected and matched with each rotating roller.

3. A belt conveyor according to claim 2, characterized in that: The tooling disc storage bin and the finished product storage bin each comprise a storage bin frame (5), a jacking motor (6), a first sensor (7), a hook (8), an electromagnet (9) and a second sensor (10), the bottom end of the storage bin frame (5) is installed with the jacking motor (6), the jacking motor (6) is provided with the first sensor (7) on one side, the top of the storage bin frame (5) is installed with the electromagnet (9) on both sides, the bottom end of each electromagnet (9) is matched with the hook (8), and the top end of the storage bin frame (5) is installed with the second sensor (10).

4. A belt conveyor according to claim 3, characterised in that: The blocking mechanism (3) comprises a fixed frame (301), a blocking cylinder (302), a blocking block (303) and a third sensor (304), the fixed frame (301) is installed at the bottom end of the main frame (1), the fixed frame (301) is installed with the blocking cylinder (302) on one side, the output end of the blocking cylinder (302) is installed with the blocking block (303), and the third sensor (304) is arranged on one side of the blocking cylinder (302).

5. A belt conveyor according to claim 4, characterized in that: The clamping mechanism (4) comprises a cylinder support (401), a clamping cylinder (402) and a clamping head (403), the cylinder support (401) is installed on the main frame (1), the clamping cylinder (402) is installed at the top end of the cylinder support (401), and the output end of the clamping cylinder (402) is installed with the clamping head (403).

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