Alloy material block screening and subpackaging production line
The automated design of the alloy block screening and packaging production line solves the problems of dust pollution and high labor intensity during the alloy block screening process, and realizes an efficient and safe screening and packaging process.
Patent Information
- Application Number
- CN202423279404.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing alloy block screening process suffers from serious problems such as metal powder dust, large raw material loss, high labor intensity in inter-process transfer, low operating efficiency, and harm to the health of operators.
An alloy block screening and packaging production line was designed, which adopts a multi-stage spiral screener, a material elevator and an automatic packaging machine, combined with an electric winch and pulley block to realize automated feeding, screening and packaging. The periphery is equipped with dust collection hoods and dust removal equipment to collect dust.
The system enables automated screening and packaging of alloy blocks, reducing labor intensity, material loss and dust pollution, lowering occupational disease risks, and improving production efficiency.
Smart Images
Figure CN223632689U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal block screening and subpackaging technical field, especially alloy block screening and subpackaging production line. BACKGROUND
[0002] Titanium alloy smelting needs to add metal element, Binary alloys Or multielement alloy block, the above-mentioned block needs to be screened before adding, the purpose of screening is to separate the particles that do not meet the use requirements, avoid the above-mentioned block to appear unmelted or group during the use process as additive, lead to high-density inclusion quality defects such as, the existing alloy block is screened through the crane hoisting and is poured into the screening machine, after screening, the alloy block that meets the use requirements is manually transported to the weighing platform and is weighed and subpackaged, the metal powder dust is serious in the screening and weighing process, not only the raw material loss is big, the labor intensity is big during the transfer between processes, and the operation efficiency is low, and the health of the operating personnel is seriously damaged. SUMMARY
[0003] The utility model provides a kind of alloy block screening and subpackaging production line to overcome the deficiencies of prior art.
[0004] The technical scheme adopted by the utility model is: a kind of alloy block screening and subpackaging production line, including support, the middle part of the support is provided with storage bin, the lower portion of the storage bin is provided with multistage spiral screening machine, and the discharge port of the bottom of storage bin is connected with the feed inlet of multistage spiral screening machine by feeder;
[0005] The front end of the support is obliquely provided with feeding track, and the upper end of the feeding track is located above the feed inlet of the storage bin, and the lower end is grounded;Electric winch one is arranged on the support, and the electric winch one is located above the rear of the storage bin, and the pulley block one is located above the electric winch one;Material bucket is arranged on the feeding track, and the steel wire rope one connected with the electric winch one is sequentially wound through the pulley block one and connected with the material bucket, so that the material bucket can be pulled to move upward along the feeding track;
[0006] Material lifting machine is obliquely arranged behind the multistage spiral screening machine, and the feed inlet of the bottom end of the material lifting machine is located below the middle discharge port of the multistage spiral screening machine;The discharge port of the top end of the material lifting machine is provided with automatic packaging machine below, and the feed inlet of the automatic packaging machine is butt jointed with the discharge port of the top end of the material lifting machine.
[0007] The front of the multistage spiral screening machine is provided with foundation pit, and the lower end of the feeding track extends into the foundation pit;Roller and connecting lug one are symmetrically arranged on both sides of the barrel opening of the material bucket, the material bucket is located in the foundation pit, and the roller is clamped in the feeding track, and the connecting lug one is connected with the steel wire rope one.
[0008] The bottom of the foundation pit is provided with an electric winch two, a pulley block two, and the electric winch two is close to one side of the multi-stage spiral screening machine; the opening of the foundation pit is provided with a support at a position opposite to the lower end of the feeding track, the connecting lug one is arranged on the support; the bottom of the material bucket is provided with a connecting lug two, and the connecting lug two is located on one side of the connecting lug one; the steel wire rope two connected to the electric winch two is connected with the connecting lug two after passing through the pulley block two in sequence, and the material bucket can be pulled to move downward along the feeding track.
[0009] The bottom of the material bucket is provided with a rope guide wheel, and the rope guide wheel is located on one side of the roller.
[0010] The production line is provided with a dust collecting cover, and the dust collecting cover is connected with a dust removal device through a dust suction pipeline.
[0011] Compared with the prior art, the alloy material block feeding, screening and packaging automation are realized, manual transfer between processes is not needed, and the operation efficiency is high.
[0012] 1、The alloy material block feeding, screening and packaging automation are realized, manual transfer between processes is not needed, and the operation efficiency is high.
[0013] 2、The ground feeding of the feeding mechanism is adopted, and the safety hidden danger existing in the overhead operation of the crown block feeding is avoided.
[0014] 3、The dust collecting cover is arranged, so that the feeding, screening, lifting and packaging processes are completed in a relatively closed space, metal dust can be recycled, alloy loss is reduced, dust pollution in the workshop is reduced, and the risk of occupational diseases of the operator is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structural schematic view of the utility model;
[0016] Figure 2 is a structural schematic view of the feeding mechanism of the utility model;
[0017] Figure 3 is a structural schematic view of the material bucket of the utility model. DETAILED DESCRIPTION
[0018] The utility model will be described in detail below in combination with the drawings and specific embodiments. Figures 1-3
[0019] The application discloses an alloy block screening and packaging production line, which comprises a support 10, a storage bin 1 arranged in the middle of the support 10, a multistage spiral screening machine 3 arranged below the storage bin 1, and a feeding port at the bottom of the storage bin 1 connected with a feeding port of the multistage spiral screening machine 3 through a feeder 2; an inclined feeding track 9 is arranged at the front end of the support 10, and the upper end of the feeding track 9 is located above a feeding port of the storage bin 1, and the lower end of the feeding track 9 is located on the ground; an electric winch 1 7 and a pulley block 1 2 are arranged on the support 10, the electric winch 1 7 is located above the rear of the storage bin 1, and the pulley block 1 2 is located above the electric winch 1 7; a barrel 8 is arranged on the feeding track 9, a steel wire rope 1 1 connected with the electric winch 1 7 is connected with the barrel 8 after passing through the pulley block 1 2 in sequence, and the barrel 8 can be pulled to move upwards along the feeding track 9.
[0020] In order to facilitate feeding of the barrel 8 and smooth movement of the barrel 8, a foundation pit 1 8 is arranged in front of the multistage spiral screening machine 3, and the lower end of the feeding track 9 extends into the foundation pit 1 8; a roller 8-1 and a connecting lug 1 8-2 are symmetrically arranged on both sides of a barrel opening of the barrel 8, the barrel 8 is located in the foundation pit 1 8, the roller 8-1 is clamped in the feeding track 9, and the connecting lug 1 8-2 is connected with the steel wire rope 1 1.
[0021] A material lifting machine 4 is obliquely arranged at the rear of the multistage spiral screening machine 3, and a feeding port at the bottom end of the material lifting machine 4 is located below a middle discharging port 3-2 of the multistage spiral screening machine 3; an automatic packaging machine 5 is arranged below a discharging port at the top end of the material lifting machine 4, and a feeding port of the automatic packaging machine 5 is butted with the discharging port at the top end of the material lifting machine 4. A receiving barrel 6 is arranged below an upper discharging port 3-1 and a lower discharging port 3-3 of the multistage spiral screening machine 3.
[0022] In order to make feeding and discharging of the barrel 8 more stable, an electric winch 2 1 3 and a pulley block 2 1 5 are arranged at the bottom of the foundation pit 1 8, and the electric winch 2 1 3 is close to one side of the multistage spiral screening machine 3; a support 1 8-1 is arranged at the position of a pit opening of the foundation pit 1 8 relative to the lower end of the feeding track 9, the connecting lug 1 8-2 is arranged on the support 1 8-1; a connecting lug 2 8-3 is arranged at the bottom of the barrel 8, and the connecting lug 2 8-3 is located at one side of the connecting lug 1 8-2; a steel wire rope 2 1 4 connected with the electric winch 2 1 3 is connected with the connecting lug 2 8-3 after passing through the pulley block 2 1 5 in sequence, and the barrel 8 can be pulled to move downwards along the feeding track 9.
[0023] In order to prevent the steel wire rope 2 1 4 from rubbing against the bottom of the barrel 8 when the barrel 8 is overturned and dumped with alloy blocks, a rope guide wheel 2 8-4 is arranged at the bottom of the barrel 8 and located at one side of the roller 8-1.
[0024] In order to reduce the production environment pollution caused by the metal powder dust, a dust collecting cover 16 is arranged outside the production line, and the dust collecting cover 16 is connected with a dust removing device 17 through a dust collecting pipeline.
[0025] In the initial state of the production line, the hopper 8 is located at the pit opening position of the foundation pit 18, and the alloy blocks are conveyed into the hopper 8 by the operator, the production line is started, the electric winch one 7 retracts the steel wire rope one 11, and the electric winch two 13 synchronously releases the steel wire rope two 14, so that the hopper 8 moves upwards along the feeding track 9 to the top end limiting stop and is turned over to pour the alloy blocks into the storage bin 1, at this time, the steel wire rope two 14 straddles the guide rope wheel 8-4 to prevent the steel wire rope two 14 from rubbing against the bottom of the hopper 8; the alloy blocks in the storage bin 1 pass through the feeder 2 to enter the multi-stage spiral screening machine 3 for screening, the qualified blocks fall into the inlet at the bottom end of the material lifting machine 4 from the upper discharge port 3-1, and are conveyed to the automatic packaging machine 5 for packaging through the material lifting machine 4, and the unqualified blocks enter the receiving hopper 6 through the upper discharge port 3-1 and the lower discharge port 3-3 respectively for recycling; at the same time, the electric winch two 13 retracts the steel wire rope two 14, and the electric winch one 7 synchronously releases the steel wire rope one 11, so that the empty hopper 8 moves downwards along the feeding track 9 to the pit opening position of the foundation pit 18 and is supported by the support 18-1, and the operator again conveys the alloy blocks into the hopper to complete the feeding, so that the continuous screening and sub-packaging of the alloy blocks are realized, the labor intensity and the production cost are greatly reduced, and the production efficiency is high. At the same time, the metal dust raised in the production process is collected and reused by the dust removing device 17, which reduces the dust pollution in the workshop, reduces the alloy loss, and also reduces the risk of occupational diseases of the operator.
[0026] In the above embodiment, the material lifting machine 4 is preferably a bucket elevator, the multi-stage spiral screening machine 3 is preferably a three-stage screening machine, and the automatic packaging machine 5 is preferably a particle automatic packaging machine.
[0027] The above embodiment is only a preferred embodiment of the present application, and is not used to limit the implementation scope of the present application, so that any equivalent changes made according to the content of the present application claims should be included in the scope of the present application claims.
Claims
1. An alloy ingot screening and breaking down production line, characterized in that: Including support (10), the middle part of support (10) is provided with storage bin (1), the lower part of storage bin (1) is provided with multistage spiral screening machine (3), and the discharge port at the bottom of storage bin (1) is connected with the feed inlet of multistage spiral screening machine (3) through feeder (2); The front end of support (10) is obliquely provided with feeding track (9), and the upper end of feeding track (9) is located above the feed inlet of storage bin (1), and the lower end is grounded;Electric winch one (7) and pulley block one (12) are arranged on support (10), electric winch one (7) is located above the back of storage bin (1), and pulley block one (12) is located above electric winch one (7);The feeding track (9) is provided with a bucket (8), the steel wire rope one (11) connected with the electric winch one (7) is connected with the bucket (8) after passing through the pulley block one (12) in sequence, and the bucket (8) can be pulled to move upwards along the feeding track (9); The rear of multistage spiral screening machine (3) is obliquely provided with material lifting machine (4), and the feed inlet at the bottom of material lifting machine (4) is located below the middle discharge port (3-2) of multistage spiral screening machine (3);The discharge port at the top of material lifting machine (4) is provided with automatic packaging machine (5) below, and the feed inlet of automatic packaging machine (5) is connected with the discharge port at the top of material lifting machine (4).
2. A production line for screening and packaging of alloy ingots according to claim 1, characterized in that: The front of multistage spiral screening machine (3) is provided with foundation pit (18), and the lower end of feeding track (9) extends into foundation pit (18);The bucket opening of bucket (8) is symmetrically provided with roller (8-1) and connecting lug one (8-2) on both sides, the bucket (8) is located in foundation pit (18), the roller (8-1) is clamped in feeding track (9), and the connecting lug one (8-2) is connected with steel wire rope one (11).
3. A production line for screening and packaging of alloy ingots according to claim 2, characterized in that: The bottom of foundation pit (18) is provided with electric winch two (13) and pulley block two (15), and electric winch two (13) is close to one side of multistage spiral screening machine (3);The mouth of foundation pit (18) is provided with support (18-1) relative to the position of the lower end of feeding track (9), and connecting lug one (8-2) is seated on support (18-1);The bottom of bucket (8) is provided with connecting lug two (8-3), and connecting lug two (8-3) is located on one side of connecting lug one (8-2), and steel wire rope two (14) connected with electric winch two (13) is connected with connecting lug two (8-3) after passing through pulley block two (15) in sequence, which can pull the bucket (8) to move downwards along the feeding track (9).
4. A production line for screening and packaging of alloy ingots according to claim 3, characterized in that: The bottom of bucket (8) is provided with a guide pulley (8-4), and the guide pulley (8-4) is located on one side of the roller (8-1).
5. The alloy ingot screening and packaging production line according to claim 1 or 2 or 3, characterized in that: The periphery of the production line is provided with dust collecting hood (16), and the dust collecting hood (16) is connected with dust removal equipment (17) through dust suction pipeline.