Pay-off device used in wire and cable construction process

By introducing an automatic height adjustment system and a limit mechanism into the wire-laying device, the problem of the wire-laying device being unable to adapt to different wire spool diameters was solved, achieving height self-adaptation and reducing manual operation, thereby reducing construction costs and improving production efficiency.

CN223632799UActive Publication Date: 2025-12-05CHAOFAN CABLE (HEBEI) CO LTD
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Patent Information

Application Number
CN202422706375.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-12-05
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing wire-laying device cannot automatically adjust its height, making it unable to adapt to wire reels of different diameters, which increases construction costs and manual adjustment time.

Method used

An automatic height adjustment system consisting of a servo motor, bevel gear, threaded rod, and support legs is adopted. Combined with a limit mechanism, the system uses helical teeth and compression springs to prevent the wire reel from loosening, thus achieving height self-adaptation of the wire feeding device.

Benefits of technology

The height of the wire laying device was automatically adjusted, reducing manual intervention, lowering construction costs, and improving production efficiency and operational continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wire and cable construction, and particularly relates to a pay-off device used in the wire and cable construction process, the pay-off device comprises a supporting leg, a rotating roller and a wire coil, the rotating roller is installed on the inner side of the supporting leg, the wire coil is sleeved on the surface of the rotating roller, and a height adjusting mechanism is installed in the supporting leg; the height adjusting mechanism comprises a base, a threaded rod, an output wheel, a servo motor, an output rod and a bevel gear, the base is movably arranged in the supporting leg, the bottom of the base makes contact with the ground, the threaded rod is in threaded connection with the interior of the base, and the top of the threaded rod penetrates to the top of the base and is located in the supporting leg. According to the pay-off device used in the wire and cable construction process, the height of the pay-off device can be automatically adjusted, the pay-off device is suitable for installing wire coils with different diameters, manual intervention is reduced, and the adjusting time is saved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of electric wire and cable construction, specifically relates to a pay-off device for electric wire and cable construction process. BACKGROUND

[0002] Electric wire and cable construction refers to the process of laying and connecting electric wire and cable in buildings, equipment or other facilities to ensure the effective transmission of power and signals. During electric wire and cable construction, a pay-off device is usually used to support, pay off and move the cable to ensure that the cable is not damaged or disordered during the laying process.

[0003] The existing pay-off device needs to install the cable wound on the cable reel on the pay-off device when supporting the cable, but the diameter of the cable reel is not uniform, and an inappropriate height will cause the cable reel with a larger size to be unable to be installed on the pay-off device. The conventional pay-off device cannot automatically adjust the height according to the demand, and the workers need to manually adjust or replace a new pay-off device, thus increasing the additional construction cost. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide a pay-off device for electric wire and cable construction process, which can automatically adjust the height of the pay-off device, adapt to the installation of cable reels with different diameters, reduce manual intervention and save adjustment time.

[0005] The technical scheme adopted by the utility model is as follows:

[0006] The pay-off device comprises a supporting leg, a rotating roller and a cable reel, the rotating roller is installed on the inner side of the supporting leg, the cable reel is sleeved on the surface of the rotating roller, and an adjusting mechanism is installed in the supporting leg; the adjusting mechanism comprises a base, a threaded rod, an output wheel, a servo motor, an output rod and a bevel gear, the base is movably arranged in the supporting leg, the bottom of the base is in contact with the ground, the threaded rod is threadedly connected in the base, the top of the threaded rod penetrates through the top of the base and is located in the supporting leg, the bevel gear is fixedly connected to the top end of the threaded rod, the servo motor is fixedly installed on the outer side of the supporting leg, one end of the output rod is connected to the inner wall of the supporting leg through a bearing, the other end of the output rod penetrates to the outer side of the supporting leg, and the outer end of the output rod is fixedly connected to the output end of the servo motor, the output wheel is sleeved on the surface of the output rod, and the output wheel is meshingly connected to one side of the bevel gear.

[0007] Preferably, the surface of the rotating roller is provided with a limiting mechanism, the limiting mechanism comprises an inclined tooth block, a check ring, a compression spring and a matching block, the inclined tooth block is installed on the outer side of the wire reel, the check ring is fixedly sleeved on the surface of the rotating roller, the compression spring is movably sleeved on the surface of the rotating roller, one end of the compression spring is fixedly connected to the inner side of the check ring, the other end of the compression spring is fixedly connected with the matching block, and the matching block is movably connected with the surface of the rotating roller.

[0008] Preferably, the surface of the rotating roller is provided with a limiting mechanism, the limiting mechanism comprises an inclined tooth block, a check ring, a compression spring and a matching block, the inclined tooth block is installed on the outer side of the wire reel, the check ring is fixedly sleeved on the surface of the rotating roller, the compression spring is movably sleeved on the surface of the rotating roller, one end of the compression spring is fixedly connected to the inner side of the check ring, the other end of the compression spring is fixedly connected with the matching block, and the matching block is movably connected with the surface of the rotating roller.

[0009] Preferably, the surface of the rotating roller is provided with a limiting mechanism, the limiting mechanism comprises an inclined tooth block, a check ring, a compression spring and a matching block, the inclined tooth block is installed on the outer side of the wire reel, the check ring is fixedly sleeved on the surface of the rotating roller, the compression spring is movably sleeved on the surface of the rotating roller, one end of the compression spring is fixedly connected to the inner side of the check ring, the other end of the compression spring is fixedly connected with the matching block, and the matching block is movably connected with the surface of the rotating roller.

[0010] Preferably, the surface of the rotating roller is provided with a limiting mechanism, the limiting mechanism comprises an inclined tooth block, a check ring, a compression spring and a matching block, the inclined tooth block is installed on the outer side of the wire reel, the check ring is fixedly sleeved on the surface of the rotating roller, the compression spring is movably sleeved on the surface of the rotating roller, one end of the compression spring is fixedly connected to the inner side of the check ring, the other end of the compression spring is fixedly connected with the matching block, and the matching block is movably connected with the surface of the rotating roller.

[0011] Preferably, the surface of the rotating roller is provided with a limiting mechanism, the limiting mechanism comprises an inclined tooth block, a check ring, a compression spring and a matching block, the inclined tooth block is installed on the outer side of the wire reel, the check ring is fixedly sleeved on the surface of the rotating roller, the compression spring is movably sleeved on the surface of the rotating roller, one end of the compression spring is fixedly connected to the inner side of the check ring, the other end of the compression spring is fixedly connected with the matching block, and the matching block is movably connected with the surface of the rotating roller.

[0012] The technical effects achieved by the utility model are as follows:

[0013] The utility model discloses a height adjusting mechanism, when the wire laying device is used and needs to be adjusted, the servo motor can be operated, the servo motor operation can drive the output rod and the output wheel to rotate simultaneously, the output wheel rotation can drive the bevel gear of meshing connection to rotate, the bevel gear rotation can drive the threaded rod to rotate, the threaded rod rotation can rotate in the inside of the base and move stably upwards in the inside of the base, the threaded rod rotates upwards can drive the supporting leg to move upwards, the supporting leg moves upwards can drive the rotating roller and the wire reel to move upwards, thereby can adjust the height of the supporting leg, the overall height of the wire laying device main part can be automatically adjusted, not only can enhance the applicability of the wire laying device, but also can reduce manual operation, save manpower cost.

[0014] The utility model discloses a limiting mechanism, when the cable wire is laid backwards, the cable wire can drive the wire reel to rotate backwards on the surface of the rotating roller, the wire reel rotates backwards can rotate the inclined tooth block backwards, the inclined tooth block rotates backwards can extrude the matching block and the compression spring to move to the outside, when the wire reel does not rotate, the matching block and the inclined tooth block can be limited by the rebound force of the compression spring, prevent the wire reel from rotating on the surface of the rotating roller and cause the cable wire to be loose or disordered wire, reduce the time of reorganizing wire material, improve production efficiency and operation continuity. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is a whole mechanism perspective view of the utility model;

[0016] Figure 2 is a front view of the leg of the utility model;

[0017] Figure 3 is a limiting mechanism of the utility model;

[0018] Figure 4 is a utility model Figure 3 Enlarged view of the schematic diagram of the three-dimensional.

[0019] In the drawings, the components represented by each reference numeral are listed as follows:

[0020] 1, leg; 101, rotating roller; 102, wire reel; 201, base; 202, threaded rod; 203, output wheel; 204, servo motor; 205, output rod; 206, bevel gear; 301, inclined tooth block; 302, check ring; 303, compression spring; 304, matching block; 305, sliding groove; 306, sliding block; 4, protrusion; 5, support plate;

[0021] 6, dust cover. DETAILED DESCRIPTION

[0022] In order to make the purpose and advantages of the utility model more clear and obvious, the utility model is specifically described below in combination with examples. It should be understood that the following text is only used to describe one or several specific embodiments of the utility model, and does not strictly limit the specific protection range requested by the utility model.

[0023] As shown in Figures 1-4, a wire and cable construction process pay-off device, including leg 1, rotating roller 101 and wire reel 102, rotating roller 101 is installed on the inner side of leg 1, wire reel 102 is sleeved on the surface of rotating roller 101, the inside of leg 1 is provided with height adjusting mechanism; height adjusting mechanism includes base 201, threaded rod 202,

[0024] The output wheel 203, the servo motor 204, the output rod 205 and the bevel gear 206 are movably arranged in the inside of the support leg 1, the bottom of the base 201 is in contact with the ground, the threaded rod 202 is threadedly connected to the inside of the base 201, the top of the threaded rod 202 penetrates through the top of the base 201 and is located in the inside of the support leg 1, the bevel gear 206 is fixedly connected to the top end of the threaded rod 202, the servo motor 204 is fixedly installed on the outside of the support leg 1, one end of the output rod 205 is connected to the inner wall of the support leg 1 through a bearing, the other end of the output rod 205 penetrates through the outside of the support leg 1, and the outer end of the output rod 205 is fixedly connected with the output end of the servo motor 204, the output wheel 203 is sleeved on the surface of the output rod 205, and the output wheel 203 is meshedly connected to one side of the bevel gear 206. Through the cooperation of the height adjusting mechanism, the height of the support leg 1 can be adjusted, the overall height of the pay-off device body can be automatically adjusted, the applicability of the pay-off device can be enhanced, manual operation can be reduced, and labor cost can be saved.

[0025] As shown in FIGS. 3-4, the surface of the rotating roller 101 is provided with a limiting mechanism, the limiting mechanism includes an inclined tooth block 301, a check ring 302, a compression spring 303 and a matching block 304, the inclined tooth block 301 is installed on the outside of the wire reel 102, the check ring 302 is fixedly sleeved on the surface of the rotating roller 101, the compression spring 303 is movably sleeved on the surface of the rotating roller 101, one end of the compression spring 303 is fixedly connected to the inside of the check ring 302, and the matching block 304 is fixedly connected to the other end of the compression spring 303. The matching block 304 is connected with the inclined tooth block 301, and the matching block 304 is slidingly connected to the surface of the rotating roller 101. Under the cooperation of the limiting mechanism, the wire reel 102 can be limited on the surface of the rotating roller 101, the wire reel 102 is prevented from rotating on the surface of the rotating roller 101 to cause the cable to loosen or be tangled, the time for reorganizing the wire is reduced, and the production efficiency and operation continuity are improved.

[0026] As shown in FIGS. 3-4, the surface of the rotating roller 101 is provided with a sliding groove 305, and the inner wall of the matching block 304 is fixedly connected with a sliding block 306 used in cooperation with the sliding groove 305. When the matching block 304 moves outwardly by extrusion, the matching block 304 drives the sliding block 306 to slide in the inside of the sliding groove 305. Thus, under the cooperation of the sliding block 306 and the sliding groove 305, the parallel movement of the matching block 304 is limited, the matching block 304 is prevented from lacking limiting after being extruded, and the rotating roller 101 is prevented from rotating on the surface and twisting the compression spring 303.

[0027] As shown in Figures 3-4, the surface of the fitting block 304 is fixedly connected with a plurality of protrusions 4, which are uniformly distributed on the surface of the fitting block 304. When the staff needs to release the limiting mechanism from limiting the wire reel 102, the staff can pull the fitting block 304 outward, and under the action of the protrusions 4, the friction between the palm of the staff and the fitting block 304 can be increased to prevent slipping when the fitting block 304 is moved.

[0028] As shown in Figures 3-4, the surface of the fitting block 304 is fixedly connected with a plurality of protrusions 4, which are uniformly distributed on the surface of the fitting block 304. When the staff needs to release the limiting mechanism from limiting the wire reel 102, the staff can pull the fitting block 304 outward, and under the action of the protrusions 4, the friction between the palm of the staff and the fitting block 304 can be increased to prevent slipping when the fitting block 304 is moved. Figure 2 The top surface of the threaded rod 202 is provided with a support plate 5, which is fixedly connected to the inner wall of the supporting leg 1. When the threaded rod 202 is rotating, the support plate 5 can assist in supporting the threaded rod 202 to prevent the threaded rod 202 from shaking due to excessive torque at the top end when rotating. Thus, the support plate 5 can assist in supporting and limiting the threaded rod 202, enabling the height adjustment mechanism to operate normally.

[0029] As shown in Figures 1-2, the supporting leg 1 is fixedly connected with a dust cover 6, and the servo motor 204 is located inside the dust cover 6. The dust cover 6 can effectively prevent dust and debris from entering the interior of the servo motor 204, maintaining the cleanliness of the interior of the servo motor 204 and preventing these impurities from affecting the normal operation of the servo motor 204, thereby effectively prolonging the service life of the servo motor 204.

[0030] The working principle of the utility model is as follows: when the wire laying device is used and needs to be adjusted in height, the servo motor 204 can be operated. The operation of the servo motor 204 drives the output rod 205 and the output wheel 203 to rotate simultaneously. The rotation of the output wheel 203 drives the meshed bevel gear 206 to rotate. The rotation of the bevel gear 206 drives the threaded rod 202 to rotate. The rotation of the threaded rod 202 rotates inside the base 201 and moves upward stably inside the base 201. The upward rotation of the threaded rod 202 drives the supporting leg 1 to move upward. The upward movement of the supporting leg 1 drives the rotating roller 101 and the wire reel 102 to move upward. Thus, the height of the supporting leg 1 can be adjusted to automatically adjust the overall height of the wire laying device main body. This not only enhances the applicability of the wire laying device, but also reduces manual operation and saves labor costs.

[0031] The above merely describes preferred embodiments of the present application, and it should be noted that, for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should also be considered as the protection scope of the present application. Structures, devices and operation methods not specifically described and explained in the present application are implemented according to conventional means in the art, unless otherwise specified and limited.

Claims

1. A pay-off device for wire and cable construction process, the pay-off device comprising a support leg (1), a rotating roller (101) and a wire reel (102), the rotating roller (101) is installed on the inner side of the support leg (1), the wire reel (102) is sleeved on the surface of the rotating roller (101), characterized in that: The inside of the support leg (1) is internally provided with a height adjusting mechanism; The height adjusting mechanism comprises a base (201), a threaded rod (202), an output wheel (203), a servo motor (204), an output rod (205) and a bevel gear (206), the base (201) is movably arranged in the inside of the support leg (1), the bottom of the base (201) is in contact with the ground, the threaded rod (202) is threadedly connected to the inside of the base (201), the top of the threaded rod (202) penetrates through the top of the base (201) and is located in the inside of the support leg (1), the bevel gear (206) is fixedly connected to the top end of the threaded rod (202), the servo motor (204) is fixedly installed on the outside of the support leg (1), one end of the output rod (205) is connected to the inner wall of the support leg (1) through a bearing, the other end of the output rod (205) penetrates through the outside of the support leg (1), and the outer end of the output rod (205) is fixedly connected with the output end of the servo motor (204), the output wheel (203) is sleeved on the surface of the output rod (205), and the output wheel (203) is meshingly connected to one side of the bevel gear (206).

2. A pay-off device for use in the construction of electrical cables according to claim 1, characterized in that: The surface of the rotating roller (101) is provided with a limiting mechanism, the limiting mechanism comprises an inclined tooth block (301), a check ring (302), a compression spring (303) and a matching block (304), the inclined tooth block (301) is installed on the outside of the wire reel (102), the check ring (302) is fixedly sleeved on the surface of the rotating roller (101), the compression spring (303) is movably sleeved on the surface of the rotating roller (101), one end of the compression spring (303) is fixedly connected to the inside of the check ring (302), the matching block (304) is fixedly connected to the other end of the compression spring (303), the matching block (304) is matchedly connected with the inclined tooth block (301), and the matching block (304) is slidably connected to the surface of the rotating roller (101).

3. A pay-off device for use in the construction of electrical cables according to claim 2, characterized in that: The surface of the rotating roller (101) is provided with a sliding groove (305), and the inner wall of the matching block (304) is fixedly connected with a sliding block (306) matched with the sliding groove (305).

4. A pay-off device for use in the construction of electrical cables according to claim 2, characterized in that: The surface of the matching block (304) is fixedly connected with a convex block (4), and a plurality of convex blocks (4) are uniformly distributed on the surface of the matching block (304).

5. A pay-off device for use in the process of electric wire and cable construction according to claim 1 characterized in that: The top of the surface of the threaded rod (202) is sleeved with a supporting plate (5), and the supporting plate (5) is fixedly connected to the inner wall of the support leg (1).

6. A pay-off device for use in the construction of electrical cables according to claim 1, characterized in that: The outside of the support leg (1) is fixedly connected with a dust cover (6), and the servo motor (204) is located in the inside of the dust cover (6).