Lifting device for charging bucket

By adopting a load-bearing platform, frame, and buffer components in the material tank lifting device, combined with multiple sets of guide components and spring dampers, the stability and accuracy problems of traditional lifting mechanisms are solved, and high-precision and stable handling of material tanks is achieved.

CN223633034UActive Publication Date: 2025-12-05MIANYANG JUXING PERMANENT MAGNET MATERIAL CO LTD
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Patent Information

Application Number
CN202520221429.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-12-05
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

Traditional lifting mechanisms are deficient in terms of motion stability and precision, resulting in inaccurate material handling and affecting production efficiency and product quality.

Method used

The lifting device, which consists of a support platform, frame, and buffer components, ensures the stability and precise movement of the support platform by evenly distributing lifting units and multiple sets of guide components around the center of the frame, combined with spring dampers and counterweight units.

Benefits of technology

It achieves high-precision and stable handling of material tanks, reduces shaking and offset, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lifting device for a charging bucket, which belongs to the field of mechanical transportation and comprises a bearing platform, a frame body and a buffer component, the upper end of the bearing platform clamps the charging bucket, a transportation space for accommodating the bearing platform is arranged in the middle of the frame body, lifting units are uniformly distributed on the periphery of the transportation space, and the lower end of the bearing platform is connected with the lifting units. The bearing platform reciprocates in the conveying space in the longitudinal direction through the lifting unit, one end of the buffering assembly is connected to the bottom of the conveying space, the other end of the buffering assembly faces the lower end of the bearing platform, the buffering effect is achieved in the material tank placing and lifting process, and impact and vibration are effectively relieved. The lifting units are evenly distributed on the periphery of the transportation space in the middle of the frame body to form an all-dimensional constraint system, it is guaranteed that the bearing platform is stressed in a balanced mode, a stable vertical movement track is maintained, and the requirements of modern industrial production for high-precision and stable carrying of materials are met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical transportation field, concretely relates to a lifting device for material tank. BACKGROUND

[0002] In the industrial production process, the vertical carrying and accurate positioning of materials are very important, which makes the lifting mechanism become the indispensable key equipment in many production links. The traditional Z-axis lifting mechanism has many deficiencies in motion stability and precision, which seriously affects the production efficiency and product quality.

[0003] On the one hand, the driving system design of the traditional lifting mechanism is relatively simple. For example, some use single chain or rope driving mode. In the long-term use process, the chain is prone to stretch deformation, the meshing precision between the chain link and the chain wheel is reduced, the rope is prone to wear and tear, and the rope is prone to wear and tear. In the winding process, the phenomenon of slipping occurs, which will cause the lifting platform to produce obvious displacement deviation in the process of rising or falling, and cannot guarantee the stable motion trajectory, thereby affecting the precision of material carrying.

[0004] On the other hand, the guide structure of the traditional lifting mechanism lacks reliability. Commonly, it is a simple combination of guide rail and sliding block. The installation precision of the guide rail is difficult to maintain for a long time. When subjected to external force interference such as equipment vibration and material impact, the guide rail is prone to deformation and displacement, which makes the sliding block on the guide rail slide or appear lateral deviation, destroys the vertical motion stability of the lifting platform, and causes the material to shake and deviate from the predetermined position during lifting. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a lifting device for material tank, which is composed of a bearing platform, a frame body and a buffer assembly. The lifting device is provided with lifting units uniformly distributed around the transportation space in the middle of the frame body, so that the bearing platform moves longitudinally and reciprocally, meeting the needs of high-precision and stable carrying of modern industrial production.

[0006] The utility model realizes the following technical scheme:

[0007] A lifting device for material tank, comprising:

[0008] A bearing platform, the upper end of the bearing platform clamping the material tank;

[0009] A frame body, the middle part of the frame body is provided with a transportation space accommodating the bearing platform, lifting units are uniformly distributed around the transportation space, the lower end of the bearing platform is connected to the lifting units, and the bearing platform moves longitudinally and reciprocally in the transportation space through the lifting units;

[0010] A buffer assembly is connected to the bottom of the transport space at one end and to the lower end of the bearing platform at the other end.

[0011] In this scheme, the bearing platform serves as the bearing part of the tank, with its upper end clamping the tank to ensure stable placement of the material during lifting. The transport space of the frame and the lifting units evenly distributed around it provide the bearing platform with the space for movement and power support, avoiding movement deviation caused by single-point driving or insufficient support, enabling the bearing platform to move stably in the longitudinal direction, thereby achieving vertical handling of the tank. The buffer assembly connected to the bottom of the transport space and the lower end of the bearing platform serves as a buffer during tank placement and lifting, effectively reducing impact and vibration, and providing multi-directional support for achieving high-precision and stable handling of materials.

[0012] As an optimization scheme of the lifting device, the buffer assembly is provided in multiple numbers and evenly distributed at the bottom of the transport space.

[0013] In this scheme, the buffer assembly is provided in multiple numbers and evenly distributed at the bottom of the transport space, which can buffer the impact generated by the bearing platform during movement in all directions. During tank placement and lifting, regardless of the position of the bearing platform or the direction of the acting force, the multiple evenly distributed buffer assemblies can effectively disperse the impact force, avoiding poor buffering effect or damage to device components caused by excessive local stress.

[0014] As an optimization scheme of the lifting device, the buffer assembly is a spring damper, and the buffer assembly is fixed to the bottom of the transport space by expansion screws.

[0015] In this scheme, the spring damper can effectively absorb the impact force generated during tank placement and lifting by virtue of its elastic properties and damping effect, buffering while avoiding excessive rebound to ensure the stability of the bearing platform movement. The expansion screw fixing method ensures the firmness and stability of the buffer assembly installation, so that it can still be in the correct position and stably perform the buffering function in the long-term working environment of bearing impact and vibration.

[0016] As an optimization scheme of the lifting device, the lifting unit includes multiple sets of guide assemblies and at least one set of driving assemblies.

[0017] Among them, multiple sets of the guide assemblies are evenly distributed around the transport space and connected to the lower end of the bearing platform.

[0018] The driving assembly is connected to the lower end of the bearing platform, and the bearing platform moves reciprocally along the guide assembly through the driving assembly.

[0019] In the scheme, multiple sets of guide assemblies are evenly distributed around the transportation space and connected to the lower end of the bearing platform, providing stable guiding effect from multiple directions when the bearing platform reciprocates, effectively limiting the degrees of freedom of the bearing platform, ensuring the linearity and accuracy of its movement trajectory, preventing instability such as deviation and shaking, and providing a reliable power source for the bearing platform by connecting the driving assembly to the lower end of the bearing platform and making it move along the guide assembly, ensuring that the tank can be lifted vertically and stably on a precise path, meeting the high-precision and high-stability requirements of industrial production for material handling.

[0020] As an optimization scheme of the lifting device, the guide assembly comprises a guide piece, a guide plate and a sliding piece.

[0021] One end of the guide plate is connected to the wall of the transportation space, and the other end of the guide plate is provided with a convex part with a radial cross-section in the shape of an I-beam, one end of the sliding piece is provided with a groove matched with the convex part, and the other end of the sliding piece is connected to the lower end of the bearing platform through the guide piece.

[0022] In the scheme, one end of the guide plate is connected to the wall of the transportation space, and the I-beam-shaped convex part is tightly matched with the groove of the sliding piece, forming a stable and precise guide structure. This structure restricts the movement of the sliding piece in a specific direction, effectively preventing the bearing platform from deviating or shaking laterally during lifting. The sliding piece is connected to the lower end of the bearing platform through the guide piece, which can smoothly transmit the guiding effect to the bearing platform, ensuring that the bearing platform reciprocates strictly according to the predetermined vertical path, thereby significantly improving the movement accuracy and stability of the lifting device.

[0023] As an optimization scheme of the lifting device, the driving assembly comprises a motor and a rack.

[0024] One end of the rack is connected to the wall of the transportation space, and the other end of the rack is provided with straight teeth. The motor is connected to the lower end of the bearing platform, and the output end of the motor is connected with a gear engaged with the rack.

[0025] In the scheme, the motor is connected to the lower end of the bearing platform, and the gear at the output end of the motor is engaged with the rack connected to the wall of the transportation space. This structure design efficiently converts the rotary motion of the motor into linear reciprocating motion of the bearing platform, providing stable power for the lifting of the tank. The straight teeth of the rack tightly match the gear, ensuring the accuracy and reliability of power transmission, precisely controlling the movement speed and displacement of the bearing platform, thereby achieving precise control of the lifting process of the tank and meeting the strict requirements of industrial production for material handling accuracy and stability.

[0026] As an optimization scheme of the lifting device, the lifting device further comprises a pair of counterweight units arranged on both sides of the frame body and connected with the bearing platform through guide wheels arranged on the frame body, and the movement direction of the counterweight units is opposite to the movement direction of the bearing platform.

[0027] In the scheme, the counterweight units arranged on both sides of the frame body and connected with the bearing platform through guide wheels have a movement direction opposite to that of the bearing platform, which can effectively balance the change of the center of gravity of the bearing platform during lifting. When the bearing platform rises or falls, the counterweight units can automatically adjust the position according to the movement state, reduce the deviation of the center of gravity caused by uneven weight distribution of the tank or change of the lifting height, enhance the stability of the entire lifting device, reduce the shaking and vibration during operation of the device, and prevent safety hazards caused by unstable center of gravity.

[0028] As an optimization scheme of the lifting device, the counterweight unit comprises a limiting plate and a counterweight.

[0029] One end of the limiting plate is connected to the side end of the frame body, the other end of the limiting plate is provided with a protruding part with a H-shaped cross section in the radial direction, the counterweight is provided with a groove matched with the protruding part, and when the bearing platform moves in the longitudinal direction, the counterweight moves along the limiting plate.

[0030] In the scheme, the limiting plate is connected to the side end of the frame body, and the H-shaped protruding part is matched with the groove of the counterweight. When the bearing platform moves in the longitudinal direction, this structure ensures that the counterweight can stably move in the opposite direction along the limiting plate. On the one hand, it effectively maintains the balance of the center of gravity of the entire device, reduces the shaking caused by the change of the position of the bearing platform, and enhances the stability during lifting. On the other hand, the precise matching of the groove and the protrusion provides reliable guidance for the movement of the counterweight, prevents it from deviating or derailing, and ensures that the counterweight unit can accurately function under different working conditions.

[0031] As an optimization scheme of the lifting device, the counterweight unit further comprises a first directional wheel set and a second directional wheel set, the first directional wheel set and the second directional wheel set are arranged in the groove of the counterweight in a spaced manner, and the rotation shaft directions of the first directional wheel set and the second directional wheel set are arranged in a perpendicular manner.

[0032] In the scheme, the first directional wheel set and the second directional wheel set are arranged in the groove of the counterweight in a spaced manner and the rotation shaft directions are arranged in a perpendicular manner. When the counterweight moves along the limiting plate, the friction between the counterweight and the limiting plate can be greatly reduced, making the movement of the counterweight smoother and more flexible, ensuring that it can quickly and accurately respond to the movement change of the bearing platform and maintain the dynamic balance of the device. At the same time, the perpendicular rotation shaft directions can effectively limit the degrees of freedom of the counterweight, prevent unnecessary rotation or deviation during movement, and further stabilize the movement trajectory of the counterweight.

[0033] As the optimization scheme of the lifting device, the lifting device further comprises a wire mounting box connected to the wall surface of the transportation space, and a cavity for accommodating the lifting device cable is arranged in the wire mounting box.

[0034] In the scheme, the cavity arranged in the wire mounting box is used to accommodate the lifting device cable, which enables the cable to be orderly received therein, avoids the cable from being tangled, pulled and other chaotic conditions during the operation of the lifting device, effectively protects the cable from damage by external factors, and ensures the stability and reliability of the electrical connection.

[0035] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0036] 1. The utility model discloses a plurality of guide assemblies are distributed around the transportation space, form all -round restraint system, when being impacted by external force, each guide assembly can coordinate share the action force, ensure that the bearing platform is balanced, maintain stable vertical motion track;

[0037] 2. The buffer assembly of the utility model adopts a plurality of spring dampers to be evenly distributed at the bottom of the transportation space and be firmly fixed by expansion screws, and the elastic property of the spring dampers can effectively absorb the impact force during the placement and lifting of the material tank, and the damping effect can inhibit the secondary impact generated by the rebound of the spring, so that stable buffering is realized.

[0038] 3. The counterweight unit of the utility model is arranged on both sides of the frame body in pairs, is connected with the bearing platform by means of the guide wheels, and the motion directions are opposite, so that the gravity center change of the bearing platform can be dynamically balanced in real time, and the cooperation of the limiting plate and the counterweight in the counterweight unit and the orthogonal arrangement of the first directional wheel set and the second directional wheel set further optimize the stability and accuracy of the counterweight motion. BRIEF DESCRIPTION OF DRAWINGS

[0039] The drawings described herein are used to provide further understanding of the embodiments of the utility model, constitute a part of this application, and do not constitute the limitation to the embodiments of the utility model. In the drawings:

[0040] Figure 1 It is the structural schematic diagram of the utility model;

[0041] Figure 2 It is the structural schematic diagram of another direction of the utility model;

[0042] Figure 3 It is the structural schematic diagram of the lifting unit of the utility model;

[0043] Figure 4 It is the structural schematic diagram of the guide assembly of the utility model;

[0044] Figure 5 This is a schematic diagram of the counterweight unit structure of this utility model;

[0045] Figure 6 This is a schematic diagram of the counterweight structure of this utility model.

[0046] The attached diagram shows the markings and corresponding component names:

[0047] 1-Upper frame, 2-Lower frame, 3-Bearing platform, 4-Drive assembly, 41-Gear, 42-Motor, 43-Rack, 5-Guide assembly, 51-Guide component, 52-Guide plate, 53-Sliding component, 6-Counterweight unit, 61-Limiting plate, 62-Guide rope, 63-First fixing ring, 64-Counterweight, 65-First directional wheel set, 66-Second directional wheel set, 67-Connecting plate, 7-Guide wheel, 8-Buffer assembly, 9-Hole box, 10-Second fixing ring. Detailed Implementation

[0048] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit this utility model.

[0049] Example 1

[0050] This embodiment 1 provides a lifting device for a material tank, such as... Figures 1-2 As shown, it includes a support platform 3, a frame, and a buffer assembly 8;

[0051] Among them, such as Figures 1-2 As shown, the upper end of the aforementioned carrying platform 3 is used to clamp the material tank, and the frame includes an upper frame 1 and a lower frame 2. The upper frame 1 and the lower frame 2 are vertically connected together by fasteners. In actual use, the height of the lifting device can be adjusted by adding or removing the upper frame 1. At the same time, the middle of the upper frame 1 and the lower frame 2 is connected, and the middle of this connection is a transportation space for accommodating the carrying platform 3. Lifting units are evenly distributed around the transportation space. The lower end of the carrying platform 3 is connected to the lifting unit, and the carrying platform 3 moves longitudinally back and forth in the transportation space through the lifting unit.

[0052] In this embodiment, the lifting unit includes four sets of guide components 5 and one set of drive components 4 according to actual needs. All guide components 5 are evenly distributed around the transportation space and connected to the lower end of the carrying platform 3. The guide components 5 provide stable guidance from multiple directions to limit the degree of freedom of the carrying platform 3. The drive components 4 are connected to the lower end of the carrying platform 3, and the carrying platform 3 reciprocates along the guide components 5 through the drive components 4.

[0053] Specifically, such as Figures 3-4As shown, the guide assembly 5 includes a guide 51, a guide plate 52 and a sliding piece 53, and the drive assembly 4 includes a motor 42 and a rack 43, wherein one end of the guide plate 52 is connected to the wall of the transportation space, the other end of the guide plate 52 is provided with a convex part with an I-shaped cross section, one end of the sliding piece 53 is provided with a groove matched with the convex part, the I-shaped convex part and the groove of the sliding piece 53 are tightly matched to form a stable and precise guide structure, the other end of the sliding piece 53 is connected to the lower end of the bearing platform 3 through the guide 51, at the same time, one end of the rack 43 is connected to the wall of the transportation space and located beside one of the guide plates 52, a straight tooth is arranged at the other end of the rack 43, the motor 42 is connected to the lower end of the bearing platform 3, and the output end of the motor 42 is connected with a gear 41 engaged with the rack 43, in use, the motor 42 efficiently converts the rotary motion into the linear reciprocating motion of the bearing platform 3, and in combination with the guide assembly 5, a stable guide effect is provided, and finally the motion precision and stability of the material tank are improved.

[0054] At the same time, referring back to Figures 1-2 As shown, a plurality of buffer assemblies 8 are arranged at the bottom of the transportation space, the upper end of the buffer assembly faces the lower end of the bearing platform 3, specifically, the buffer assembly 8 is a spring damper, and all the buffer assemblies 8 are fixed on the bottom of the transportation space through expansion screws, a plurality of uniformly distributed buffer assemblies 8 can effectively disperse the impact force, and avoid poor buffering effect or damage to device components caused by excessive local stress.

[0055] Embodiment 2

[0056] In order to reduce the deviation of the center of gravity caused by uneven weight distribution or height change of the material tank, embodiment 2 provides another lifting device for the material tank based on the technical solution of embodiment 1, as shown in Figures 1-6 As shown, the lifting device of the embodiment further includes a pair of counterweight units 6, which are located on both sides of the frame and connected with the bearing platform 3 through the guide wheels 7 arranged on the frame, and the movement direction of the counterweight unit 6 is opposite to that of the bearing platform 3, when the bearing platform 3 rises or falls, the counterweight unit 6 can automatically adjust the position according to its movement state to prevent safety hazards caused by unstable center of gravity.

[0057] Specifically, please refer to Figure 1 , Figures 5-6As shown, the counterweight unit 6 includes a limiting plate 61 and a counterweight 64, one end of the limiting plate 61 is connected to the side end of the frame body, the other end of the limiting plate 61 is provided with a protruding part with an I-shaped cross section in radial direction, the counterweight 64 is provided with a groove matched with the protruding part, and the counterweight 64 and the bearing platform 3 are respectively connected with a first fixing ring 63 and a second fixing ring 10, one end of the guide rope 62 is connected with the first fixing ring 63, the other end of the guide rope 62 is connected with the second fixing ring 10 through the guide wheel 7, and when the bearing platform 3 moves in the longitudinal direction, the counterweight 64 moves along the limiting plate 61.

[0058] Meanwhile, in order to prevent unnecessary rotation or deviation of the counterweight 64 during movement, the counterweight unit 6 further includes a first directional wheel set 65 and a second directional wheel set 66, the first directional wheel set 65 and the second directional wheel set 66 each include a pair of directional wheels, and the first directional wheel set 65 and the second directional wheel set 66 are both arranged in the groove of the counterweight 64 through a connecting plate 67, and the rotation shaft directions of the first directional wheel set 65 and the second directional wheel set 66 are arranged orthogonally, thereby effectively limiting the degrees of freedom of the counterweight 64, preventing unnecessary rotation or deviation of the counterweight 64 during movement, and making the movement trajectory of the counterweight 64 more stable.

[0059] Embodiment 3

[0060] In order to avoid the entanglement, pulling and other chaotic situations of the cable during the operation of the lifting device, the embodiment 3 provides a lifting device for a material tank based on the technical solutions of the embodiment 1 or the embodiment 2, as shown in Figures 1-2 As shown, the lifting device further includes a cable storage box 9, the cable storage box 9 is connected to the wall surface of the transportation space, and the inside of the cable storage box 9 is provided with a cavity for accommodating the cable of the lifting device, so that the cable can be orderly received therein, and meanwhile, the neat wiring facilitates the maintenance and repair of the cable, when an electrical problem occurs, the fault point can be quickly located and processed, the equipment downtime caused by the cable problem is reduced, thereby ensuring the continuous and stable operation of the lifting device and improving the production efficiency.

[0061] The above specific embodiments further specifically describe the purpose, technical solutions and beneficial effects of the present application, and it should be understood that the above description is only a specific embodiment of the present application and is not used to limit the protection scope of the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A lifting device for a keg, characterized in that, The lifting device comprises a bearing platform (3) which clamps the tank at the upper end, a frame body which is provided with a transport space for accommodating the bearing platform (3) at the middle part, a plurality of lifting units which are uniformly distributed around the transport space, a lower end of the bearing platform (3) being connected to the lifting units, the bearing platform (3) being reciprocated in the longitudinal direction in the transport space through the lifting units, and a plurality of buffer assemblies (8) which are connected to the bottom of the transport space at one end and are directed towards the lower end of the bearing platform (3) at the other end. The buffer assemblies (8) are uniformly distributed at the bottom of the transport space. The buffer assemblies (8) are spring dampers and are fixed to the bottom of the transport space through expansion screws. The lifting units comprise a plurality of guide assemblies (5) and at least one driving assembly (4).

2. A lifting device for a keg according to claim 1, characterised in that The driving assembly (4) is connected to the lower end of the bearing platform (3), and the bearing platform (3) is reciprocated along the guide assemblies (5) through the driving assembly (4).

3. A lifting device for a keg according to claim 2, characterised in that The guide assembly (5) comprises a guide piece (51), a guide plate (52) and a sliding piece (53).

4. A lift device for a keg as defined in claim 1, wherein The driving assembly (4) comprises a motor (42) and a rack (43). The lifting device further comprises a pair of counterweight units (6) which are arranged on both sides of the frame body, are connected to the bearing platform (3) through guide wheels (7) arranged on the frame body, and move in the opposite direction of the bearing platform (3). The counterweight unit (6) comprises a limiting plate (61) and a counterweight (64).

5. A lifting device for a keg according to claim 4, characterised in that The limiting plate (61) is connected to the side end of the frame body at one end, is provided with a protruding portion with an I-shaped cross section at the other end, and the counterweight (64) is provided with a groove matched with the protruding portion, and the counterweight (64) moves along the limiting plate (61) when the bearing platform (3) moves in the longitudinal direction. ​ 6. A lift device for a keg as defined in claim 4, wherein ​ ​ 7. A lifting device for a keg according to any one of claims 1-6, characterized in that ​ 8. A lift device for a keg as defined in claim 7, characterized in that ​ ​ 9. A lift device for a keg as defined in claim 8, wherein The counterweight unit (6) further comprises a first directional wheel set (65) and a second directional wheel set (66), which are both arranged in the groove of the counterweight (64) at intervals, and the rotation shaft directions of the first directional wheel set (65) and the second directional wheel set (66) are arranged orthogonally.

10. A lift device for a keg as defined in claim 7, wherein The lifting device further comprises a wire installation box (9), which is connected to the wall surface of the transportation space, and the inside of the wire installation box (9) is provided with a cavity for accommodating the lifting device cable.