Production equipment for extracting diester oil from biological enzyme

By designing a bio-enzyme extraction equipment for diester oil production with rotating components and a sealed structure, the problem of easy enzyme inactivation was solved, and stable enzyme addition and temperature control were achieved, thereby improving production efficiency.

CN223633377UActive Publication Date: 2025-12-05郭飞龙
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Patent Information

Application Number
CN202422724909.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-12-05
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing bio-enzyme extraction equipment for diester oil requires frequent opening of the device to add enzymes, which easily damages enzyme activity and affects production efficiency.

Method used

Design a production device that includes a rotating component. Through a sealed structure of the enzyme feed pipe and raw material inlet, combined with a temperature sensor and a hot plate, the enzyme can be added and its activity maintained without frequent opening of the device. The rotation of the rotating component is used to control the addition of enzyme solution, thus ensuring enzyme activity.

Benefits of technology

It effectively protects enzyme activity, improves production efficiency, reduces the impact on production efficiency, and ensures the practicality and stability of the equipment.

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Abstract

The utility model discloses production equipment for extracting diester oil by biological enzyme, which belongs to the field of biotechnology, and comprises a raw material inlet and an enzyme feeding pipe which are inserted into the top of a reaction kettle in a penetrating manner, the raw material inlet and the enzyme feeding pipe are positioned on two sides, a valve is mounted on the enzyme feeding pipe, and the raw material inlet and the enzyme feeding pipe are communicated with each other. The valve extends into the reaction kettle, a rotating assembly is mounted on the reaction kettle between the enzyme feeding pipe and the raw material feeding port, and through the arrangement and use of the rotating assembly, the use characteristic of rotation of the rotating assembly and the structural characteristic of closure of the upper cavity are utilized, and meanwhile, the communicating hole is formed; the addition of an enzyme solution can be controlled in an environment in which the enzyme is used for a long time according to production requirements, and equipment does not need to be started frequently, so that the activity of the enzyme is ensured, and the influence on the production efficiency is reduced; the temperature sensor and the hot plate are arranged to control and adjust the temperature of the enzyme, and a reasonable temperature environment is provided for the enzyme, so that the production process is ensured, and the practicability of the equipment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of biotechnology more specifically, relate to a kind of production equipment of biological enzyme extraction diester oil. BACKGROUND

[0002] Biological enzyme extraction diester oil is an innovative green chemical method, which utilizes the catalytic properties of biological enzymes to extract diester compounds from plant oils or other biomass. This process first selects suitable biological enzymes, such as lipases or esterification enzymes, which can efficiently catalyze the reaction between fatty acids and alcohols under mild conditions, producing diesters and glycerol. The advantage of this method lies in its environmental friendliness, as it reduces the use of harmful chemical reagents in the reaction, lowering the potential risk of pollution. In terms of raw materials, plant oils, animal fats, or waste oils can be utilized, which not only improves resource utilization efficiency but also aligns with the concept of renewable resources. Compared with traditional chemical synthesis methods, the application of biological enzymes can significantly reduce energy consumption and improve product selectivity and yield. By adjusting reaction conditions and enzyme types, diester products with different chain lengths and structures can be obtained to meet market demand for diversified materials. Although the cost of biological enzymes is relatively high, due to their high efficiency and reusability, the overall economic benefits are still considerable. Biological enzyme extraction diester oil not only represents a sustainable production method, but also plays an important role in promoting the development of green chemistry, in line with the urgent needs of today's society for environmental protection and resource recycling.

[0003] Biological enzymes are prone to lose biological activity in unsuitable environments, and certain substances can reduce enzyme activity, becoming enzyme inhibitors that hinder enzyme catalysis. Some existing production equipment requires opening the lid of the device to add enzymes to the reaction, which exposes the enzymes to the external environment, causing enzyme deactivation and affecting the production efficiency of diester oil.

[0004] Therefore, it is necessary to propose a production equipment for biological enzyme extraction diester oil. INNOVATION CONTENT

[0005] 1. Technical problem to be solved

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a production equipment for biological enzyme extraction diester oil, which can realize the opening of the device without frequent opening, thereby ensuring the activity of the enzyme and reducing the impact on production efficiency.

[0007] 2. Technical scheme

[0008] To solve the above problems, the utility model adopts the following technical scheme.

[0009] The utility model provides a kind of production equipment of biological enzyme extraction diester oil, including reaction kettle, the top of the reaction kettle is inserted through raw material feeding port and enzyme feeding pipe, and raw material feeding port and enzyme feeding pipe are located two sides, the upper cover of raw material feeding port is equipped with sealing cover, valve is installed on the enzyme feeding pipe, and valve extends to inside, rotating assembly is installed on the reaction kettle between enzyme feeding pipe and raw material feeding port, temperature sensor is installed on the rotating assembly, the bottom of the reaction kettle is fixedly connected with two groups of support column, the middle position of the bottom of the reaction kettle is inserted through and is equipped with discharge pipe, and the bottom end inner wall of discharge pipe is provided with screw thread, the bottom end of discharge pipe is connected with sealing head, the inside of the reaction kettle is equipped with upper cavity and reaction cavity, and upper cavity and reaction cavity are arranged in a top-down manner, the inner wall of one side of upper cavity is fixedly connected with fixed plate, the bottom surface of the upper cavity of one side of fixed plate is equipped with mouth, the bottom of rotating assembly is installed heat plate, and the one side of heat plate is installed wire that is inserted through upper cavity, the bottom surface of the upper cavity of one side of heat plate is equipped with communicating hole.

[0010] Further, the rotating assembly includes a rotating box and a fixed box, the rotating box is installed directly above the heat plate, the top end of the rotating box is fixedly connected with a connecting rod, and the connecting rod penetrates the top of the reaction kettle, the top end of the connecting rod is fixedly connected with a rotating disc, and the lower end of the enzyme feeding pipe extends into the rotating box.

[0011] Further, the rotating box is provided with an opening at the middle position, the opening of the rotating box is fixedly connected with a second fixed column, and a driving wheel is rotatably connected to the second fixed column.

[0012] Further, the fixed box is fixedly connected inside the upper cavity on one side of the rotating box, and the fixed box and the rotating box are symmetrically arranged, the fixed box is provided with an opening at the middle position, and the opening of the fixed box is fixedly connected with a first fixed column, and a fixed wheel is fixedly connected to the first fixed column.

[0013] Further, the bottom of the fixed box is provided with a reserved opening one corresponding to the communicating hole, and the bottom of the rotating box is provided with a reserved opening two, and the area of the reserved opening two is smaller than the area of the mouth.

[0014] Further, the fixed wheel is engagedly connected with the driving wheel, and the upper end and the lower end of the first fixed column and the second fixed column are both provided with a transmission belt.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] The present scheme is characterized in that: the rotation assembly is arranged and used, the rotation assembly is used in rotation, and the upper cavity is closed; the rotation assembly is used in rotation, the upper cavity is closed, and the communication hole is arranged; the enzyme solution is added in the environment for long-term use of the enzyme according to production needs, the device does not need to be frequently opened, the activity of the enzyme is ensured, the influence on the production efficiency is reduced, the temperature sensor and the hot plate are arranged, the temperature of the enzyme is controlled and adjusted, the reasonable temperature environment is provided for the enzyme, the production process is ensured, and the practicability of the device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structural schematic view of the present utility model;

[0019] Figure 2 It is an exploded schematic view of the structure of the present utility model;

[0020] Figure 3 It is a sectional view of the local structure of the present utility model;

[0021] Figure 4 It is a top view of the local structure of the present utility model.

[0022] Mark explanation in the drawing:

[0023] 1, reaction kettle; 2, raw material feeding port; 3, sealing cover; 4, rotation assembly; 40, rotating box; 41, driving wheel; 42, rotating disc; 43, connecting rod; 44, fixed box; 45, transmission belt; 46, fixed wheel; 47, first fixed column; 48, second fixed column; 5, enzyme feeding pipe; 6, valve; 7, support column; 8, discharge pipe; 9, sealing head; 10, temperature sensor; 11, hot plate; 12, upper cavity; 13, reaction cavity; 14, through hole; 15, fixed plate; 16, communication hole. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model; obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments; based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present utility model.

[0025] In the description of the utility model, it is necessary to explain, the term "upper", "lower", "internal", "external", "top / bottom end" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and is not indicate or imply that the device or element indicated must have a particular orientation, construct and operate in a particular orientation, therefore cannot be understood as a limitation on the utility model. In addition, the term "first", "second" is only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the utility model, it is necessary to explain, unless otherwise expressly provided and limited, the term "installation", "set with", "sleeve / interfacing", "connection" and so on, should be broadly understood, for example, "connection", can be fixed connection, can also be detachable connection, or integrally connected;Can be mechanical connection, can also be electrical connection;Can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0027] Example 1

[0028] Please refer to Figures 1-4The utility model provides a kind of production equipment of biological enzyme extraction diester oil, including reaction kettle 1, the top of reaction kettle 1 is inserted through and is equipped with raw material feeding port 2 with enzyme inlet pipe 5, and raw material feeding port 2 with enzyme inlet pipe 5 are located two sides, raw material feeding port 2 is equipped with sealing cover 3 on cover, valve 6 is installed on enzyme inlet pipe 5, and valve 6 extends to inside, rotating assembly 4 is installed on reaction kettle 1 between enzyme inlet pipe 5 and raw material feeding port 2, temperature sensor 10 is installed on rotating assembly 4, the bottom of reaction kettle 1 is fixedly connected with two groups of support column 7, the bottom of reaction kettle 1 is inserted through and is equipped with discharge pipe 8 in middle position, and the inner wall of the bottom of discharge pipe 8 is provided with screw thread, discharge pipe 8 is screw-connected with sealing head 9 at the bottom thread, the inside of reaction kettle 1 is equipped with upper cavity 12 with reaction cavity 13, and upper cavity 12 with reaction cavity 13 are arranged in upper and lower, the inner wall of one side of upper cavity 12 is fixedly connected with fixed plate 15, the bottom surface of one side of upper cavity 12 of fixed plate 15 is equipped with through hole 14, hot plate 11 is installed on the bottom of rotating assembly 4, and the one side of hot plate 11 is installed with the wire that is inserted through upper cavity 12, the bottom surface of one side of upper cavity 12 of hot plate 11 is equipped with communicating hole 16, in the scheme, the user first uncovers sealing cover 3, and plant oil is passed into raw material feeding port 2, and plant oil flows into rotating assembly 4 by raw material feeding port 2 and is along reserved hole one and flows into reaction cavity 13, and enzyme solution is passed into enzyme inlet pipe 5 by pulling valve 6, and enzyme solution is passed into rotating assembly 4 along enzyme inlet pipe 5, and is connected with power supply by wire, and hot plate 11 is opened, and hot plate 11 can carry out temperature regulation to rotating assembly 4 to control the temperature environment of enzyme solution, and the temperature of enzyme solution is monitored by temperature sensor 10, after rotating assembly 4 and fixed plate 15 are abutted, enzyme solution flows into reaction cavity 13 by reserved hole two, through hole 14, after enzyme and plant oil are fully reacted, diester oil and other products are produced, and sealing head 9 is rotated, and sealing head 9 is uncovered downwards along the thread of discharge pipe 8, and product is discharged from discharge pipe 8,

[0029] According to Figures 1-3 , rotating assembly 4 includes rotating box 40 and fixed box 44, rotating box 40 is installed on the top of hot plate 11, the top of rotating box 40 is fixedly connected with connecting rod 43, and connecting rod 43 is inserted through the top of reaction kettle 1, the top of connecting rod 43 is fixedly connected with rotating disc 42, the lower end of enzyme inlet pipe 5 extends to rotating box 40, in the scheme, enzyme solution is injected into rotating box 40 by enzyme inlet pipe 5, and the user can rotate rotating rod 42, rotating rod 42 can drive connecting rod 43 to rotate, and connecting rod 43 drives rotating box 40 to rotate, which is simple and stable in structure, and convenient for the user to operate.

[0030] According to Figures 1-3 , the middle position of rotating box 40 is equipped with an aperture, the aperture of rotating box 40 is fixedly connected with second fixed column 48, and second fixed column 48 is rotatably connected with driving wheel 41, in the scheme, driving wheel 41 is not fixed, to provide parts for subsequent rotation operation.

[0031] According to Figures 1-4 , the fixed box 44 is fixedly connected to the inside of the cavity 12 on one side of the rotating box 40, and the fixed box 44 is symmetrically arranged with the rotating box 40, an opening is arranged at the middle position of the fixed box 44, and the opening is identical with the rotating box 40, a first fixed column 47 is fixedly connected in the opening of the fixed box 44, and a fixed wheel 46 is fixedly connected on the first fixed column 47, in the scheme, the fixed wheel 46 and the first fixed column 47 are fixed in the opening, the rotating box 40 can rotate relative to the fixed box 44, and the stability and usability of the structure are improved.

[0032] According to Figures 1-4 , a reserved port one corresponding to the communication hole 16 is arranged at the bottom of the fixed box 44, a reserved port two is arranged at the bottom of the rotating box 40, and the area of the reserved port two is smaller than the area of the through hole 14, in the scheme, the vegetable oil passes through the reserved port one, then flows into the reaction cavity 13 through the communication hole 16, and the enzyme solution flows out from the reserved hole two of the rotating box 40, and then flows to the reaction cavity 13 from the through hole 14.

[0033] According to Figures 1-4 , the fixed wheel 46 is meshingly connected with the driving wheel 41, the upper end and the lower end of the first fixed column 47 and the second fixed column 48 are provided with a transmission belt 45, in the scheme, the driving wheel 41 rotates along the fixed wheel 46, and the transmission belt 45 can ensure the stability of the rotation of the fixed wheel 46 and the driving wheel 41.

[0034] Working principle: when using, the staff can open the sealing cover 3 upwards to pour the vegetable oil into the fixed box 44 along the raw material inlet 2, due to the gravity, the vegetable oil flows into the reaction cavity 13 through the communication hole 16, the sealing cover 3 can ensure the sealing of the device, reduce the air entering the device, pull the valve 6 inward and pour the corresponding enzyme solution into the rotating box 40 through the enzyme inlet pipe 5, close the valve 6 to prevent too much air from entering the rotating box 40 and affecting the activity of the enzyme, due to the bottom surface of the upper cavity 12 abutting the rotating box 40, the lead of the hot plate 11 is connected to the power supply, the hot plate 11 is started to adjust the temperature of the solution in the rotating box 40, if the temperature is abnormal, the temperature sensor 10 will send an alarm to remind the user that the temperature is abnormal, when adding the enzyme solution into the reaction cavity 13, the user rotates the rotating rod 42, the rotating rod 42 drives the connecting rod 43 to rotate, due to the connecting rod 43 being connected with the rotating box 40, the connecting rod 43 drives the rotating box 40 to rotate, due to the driving wheel 41 being meshed and connected with the fixed wheel 46 and the fixed wheel 46 being fixedly connected with the first fixed column 47, under the action of the external force of the connecting rod 43, the driving wheel 41 rotates along the circumference of the fixed wheel 46, which is convenient and labor-saving, due to the second fixed column 48 being fixedly connected with the rotating box 40, the rotating box 40 moves along the upper cavity 12 in an arc line, the user feels a certain resistance, which indicates that the rotating box 40 abuts against the fixed plate 15, at this time, the rotating box 40 corresponds to the through hole 14, the enzyme solution enters the reaction cavity 13 through the through hole 14, after the enzyme and the vegetable oil fully react, due to the threaded connection between the discharge pipe 8 and the sealing head 9, the sealing head 9 can ensure the sealing of the discharge pipe 8, the rotating sealing head 9 is removed to make the product discharge through the discharge pipe 8.

[0035] The above merely describes a preferred embodiment of the present application; however, the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacements or changes according to the technical scheme and improvement concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A production device of bio-enzyme extracted diester oil, comprising a reaction kettle (1), characterized in that: The top of the reaction kettle (1) is provided with a raw material feeding port (2) and an enzyme feeding pipe (5), and the raw material feeding port (2) and the enzyme feeding pipe (5) are located on both sides, a sealing cover (3) is arranged on the raw material feeding port (2), a valve (6) is installed on the enzyme feeding pipe (5), and the valve (6) extends to the inside, a rotating assembly (4) is installed on the reaction kettle (1) between the enzyme feeding pipe (5) and the raw material feeding port (2), a temperature sensor (10) is installed on the rotating assembly (4), two groups of support columns (7) are fixedly connected to the bottom of the reaction kettle (1), a discharge pipe (8) is provided at the middle position of the bottom of the reaction kettle (1), and a thread is arranged on the inner wall of the bottom end of the discharge pipe (8), a sealing head (9) is threadedly connected to the bottom end of the discharge pipe (8), an upper cavity (12) and a reaction cavity (13) are formed in the inside of the reaction kettle (1), and the upper cavity (12) and the reaction cavity (13) are arranged in a top-down manner, a fixed plate (15) is fixedly connected to the inner wall of one side of the upper cavity (12), an opening (14) is formed in the bottom surface of the upper cavity (12) on one side of the fixed plate (15), a hot plate (11) is installed at the bottom of the rotating assembly (4), one side of the hot plate (11) is provided with a lead wire penetrating through the upper cavity (12), and a communication hole (16) is formed in the bottom surface of the upper cavity (12) on one side of the hot plate (11).

2. The production device for bio-enzyme extraction of diester oil according to claim 1, characterized in that: The rotating assembly (4) comprises a rotating box (40) and a fixed box (44), the rotating box (40) is installed directly above the hot plate (11), a connecting rod (43) is fixedly connected to the top end of the rotating box (40), the connecting rod (43) penetrates through the top of the reaction kettle (1), a rotating disc (42) is fixedly connected to the top end of the connecting rod (43), and the lower end of the enzyme feeding pipe (5) extends into the rotating box (40).

3. The production device for bio-enzyme extraction of diester oil according to claim 2, characterized in that: An opening is formed in the middle position of the rotating box (40), a second fixed column (48) is fixedly connected in the opening of the rotating box (40), and a driving wheel (41) is rotatably connected to the second fixed column (48).

4. The production device for bio-enzyme extraction of diester oil according to claim 2, characterized in that: The fixed box (44) is fixedly connected inside the upper cavity (12) on one side of the rotating box (40), and the fixed box (44) and the rotating box (40) are symmetrically arranged, an opening identical to the rotating box (40) is formed in the middle position of the fixed box (44), a first fixed column (47) is fixedly connected in the opening of the fixed box (44), and a fixed wheel (46) is fixedly connected to the first fixed column (47).

5. The production apparatus of bio-enzyme extracted diester oil according to claim 4, characterized in that: A first reserved opening corresponding to the communication hole (16) is formed in the bottom of the fixed box (44), a second reserved opening is formed in the bottom of the rotating box (40), and the area of the second reserved opening is smaller than the area of the opening (14).

6. The production apparatus of bio-enzyme extracted diester oil according to claim 4, characterized in that: The fixed wheel (46) is meshedly connected with the driving wheel (41), and the upper end and the lower end of the first fixed column (47) and the second fixed column (48) are provided with a transmission belt (45).