Carpet surface fluff trimming and leveling device

Abstract

The utility model relates to the technical field of carpet processing, in particular to a carpet surface fluff trimming and leveling device which comprises a rack and a trimming assembly, two sets of second mounting plates are fixedly mounted above the rack, a guide rail is fixedly mounted on one side of each second mounting plate, a mounting box is arranged between the two sets of second mounting plates, and the trimming assembly is arranged on the rack. A connecting frame is fixedly mounted on one side of the mounting box, a rack is fixedly mounted on one side of the connecting frame, a mounting shaft is rotationally connected with the second mounting plate, a crank is fixedly mounted at one end of the mounting shaft, and a gear is fixedly mounted on the periphery of the mounting shaft; the gear is meshed with the rack; the mounting shaft can be driven by the crank to rotate, the mounting box can be driven by the connecting frame to ascend and descend between the two mounting plates along the guide rails through meshing of the gear and the rack, and therefore the height of the trimming assembly is adjusted, and the trimming requirements of villus of different lengths are met.

Description

TECHNICAL FIELD

[0001] The utility model relates to carpet processing technical field especially relates to carpet surface nap pruning and leveling device. BACKGROUND

[0002] The raw material of carpet is various, including cotton, hemp, wool, silk, natural fiber such as grass, and chemical synthetic fiber, according to manufacturing process, carpet can be divided into handwork planting pile carpet, handwork weaving plain carpet, handwork tufting carpet, handwork felt carpet, machine-made carpet etc.

[0003] The surface of some carpets has nap, in order to make the whole carpet and two sides flat, the nap is neat and beautiful, the nap of the carpet needs to be trimmed and leveled, the current carpet trimming assembly is usually fixed, and cannot trim the nap of different lengths.

[0004] Therefore, in view of the above, the current carpet trimming assembly is usually fixed, and cannot trim the nap of different lengths, a carpet surface nap trimming and leveling device can be designed, the carpet nap is trimmed and leveled by the trimming device with adjustable height, so as to adapt to the trimming requirement of nap of different lengths, and the applicability is higher. UTILITY MODEL CONTENTS

[0005] In order to overcome the problem that the current carpet trimming assembly is usually fixed, and cannot trim the nap of different lengths.

[0006] The technical scheme of the utility model is as follows: a carpet surface nap trimming and leveling device, which comprises a rack, a conveying assembly, a carding assembly, a trimming assembly and a finishing assembly, the conveying assembly is arranged above the rack, the carding assembly is arranged above the rack, the carding assembly is located on one side of the conveying assembly, a second mounting plate is fixedly installed above the rack, the second mounting plate is located on one side of the carding assembly, the second mounting plate is provided with two groups, a guide rail is fixedly installed on one side of the second mounting plate, an installation box is arranged between the two groups of second mounting plates, the installation box is slidably connected with the second mounting plate through the guide rail, the trimming assembly is arranged in the installation box, a connecting frame is fixedly installed on one side of the installation box, a rack is fixedly installed on one side of the connecting frame, one side of one group of second mounting plates is provided with a mounting shaft, the mounting shaft is rotatably connected with the second mounting plate, a crank handle is fixedly installed on one end of the mounting shaft, a gear is fixedly installed on the periphery of the mounting shaft, the gear is engaged with the rack, the finishing assembly is arranged above the rack, and the finishing assembly is located on one side of the rack.

[0007] Preferably, the carpet is conveyed by the conveying assembly, the pile on the surface of the carpet is combed by the combing assembly, the subsequent trimming is facilitated by the trimming assembly, the installation shaft is rotated by the handle, the gear is rotated by the installation shaft, the installation box is lifted along the slide rail between the two second installation plates by the connecting frame through the meshing of the gear and the rack, the height of the trimming assembly is adjusted, different length of the pile is trimmed, and the trimmed carpet is cleaned and flattened by the arrangement assembly.

[0008] Preferably, the conveying assembly comprises a mounting bracket, a feeding roller, a winding roller and a first motor, the mounting bracket is fixedly installed above the rack, the mounting bracket is provided with four groups, the feeding roller is arranged between the two groups of mounting brackets, the feeding roller is rotatably connected with the mounting bracket, the winding roller is fixedly installed between the other two groups of mounting brackets, the winding roller is rotatably connected with the mounting bracket, the first motor is fixedly installed on one side of one group of mounting brackets, and the output end of the first motor is fixedly connected with the winding roller.

[0009] Preferably, the first installation plate is fixedly installed above the rack, the first installation plate is provided with two groups, and the guide roller is arranged between the two groups of first installation plates and rotatably connected with the first installation plate.

[0010] Preferably, the combing assembly comprises a second motor and a combing roller, the second motor is fixedly installed on one side of one group of first installation plates, the combing roller is arranged between the two groups of first installation plates and rotatably connected with the first installation plate, and the combing roller is fixedly connected with the output end of the second motor.

[0011] Preferably, the trimming assembly comprises a third motor, a trimming blade and a hair guide frame, the trimming blade is arranged below the installation box and rotatably connected with the installation box, the trimming blade is provided with four groups, the third motor is arranged in the installation box, the output end of the third motor is fixedly connected with the trimming blade, the hair guide frame is fixedly installed on one side of the installation box and located below the trimming blade.

[0012] Preferably, the arrangement assembly comprises a third installation plate, a dust collection cover and a connecting pipeline, the third installation plate is fixedly installed above the rack, the third installation plate is provided with two groups, the third installation plate is located on one side of the second installation plate, the dust collection cover is fixedly installed between the two groups of third installation plates, and the connecting pipeline is arranged above the dust collection cover.

[0013] Preferably, the arrangement assembly comprises a heating plate and a compression roller, the heating plate is fixedly installed above the rack, the heating plate is located between the two groups of third installation plates, the compression roller is arranged between the two groups of third installation plates, the compression roller is rotatably connected with the third installation plate, and the compression roller is located above the heating plate.

[0014] The beneficial effects of the utility model are as follows:

[0015] 1. The utility model discloses a rocking handle can drive the installation shaft rotation, and the installation shaft drives the gear rotation, through the gear and the rack engagement, and the gear rotation can drive the rack movement, can drive the installation box along the guide rail between two groups of mounting plates and lift through the connecting frame, thereby the height of trimming assembly is adjusted, adapts to the trimming demand of different length of nap. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The first three-dimensional structure schematic diagram of the carpet surface nap trimming and leveling device is shown.

[0017] Figure 2 The first three-dimensional structure schematic diagram of the carpet surface nap trimming and leveling device is shown.

[0018] Figure 3 The second three-dimensional structure schematic diagram of the carpet surface nap trimming and leveling device is shown.

[0019] Figure 4 The second three-dimensional structure schematic diagram of the carpet surface nap trimming and leveling device is shown.

[0020] The reference signs are explained: 1, rack, 201, mounting support, 202, feeding roller, 203, winding roller, 204, first motor, 301, first mounting plate, 302, guide roller, 401, second motor, 402, carding roller, 501, second mounting plate, 502, guide rail, 503, installation box, 504, connecting frame, 505, rack, 506, installation shaft, 507, rocking handle, 508, gear, 601, third motor, 602, trimming blade, 603, nap guide frame, 701, third mounting plate, 702, dust cover, 703, connecting pipeline, 704, heating plate, 705, compression roller. DETAILED DESCRIPTION

[0021] The utility model will be further explained in connection with the drawings and examples.

[0022] Please refer to Figures 1-4The utility model provides a kind of embodiment: carpet surface nap trimming and leveling device, including rack 1, conveying assembly, carding assembly, trimming assembly and arrangement component, conveying assembly is set in the top of rack 1, carding assembly is set in the top of rack 1, carding assembly is located in the side of conveying assembly, the top of rack 1 is fixedly installed with second mounting plate 501, second mounting plate 501 is located in the side of carding assembly, second mounting plate 501 is provided with two groups, the side of second mounting plate 501 is fixedly installed with guide rail 502, installation box 503 is set between two groups of second mounting plate 501, installation box 503 is slidably connected with second mounting plate 501 by guide rail 502, trimming assembly is set in the inside of installation box 503, the side of installation box 503 is fixedly installed with connecting frame 504, the side of connecting frame 504 is fixedly installed with rack 505, the side of one group of second mounting plate 501 is provided with mounting shaft 506, mounting shaft 506 is rotatably connected with second mounting plate 501, the end of mounting shaft 506 is fixedly installed with crank 507, the periphery of mounting shaft 506 is fixedly installed with gear 508, gear 508 is engaged with rack 505, arrangement component is set in the top of rack 1, arrangement component is located in the side of rack 1;By setting conveying assembly, carpet is transported, by setting carding assembly, the nap on the surface of carpet is carded, it is convenient for subsequent trimming by trimming assembly, by setting crank 507 rotation mounting shaft 506, gear 508 can be driven to rotate, by the engagement of gear 508 and rack 505, installation box 503 can be driven to ascend along slide rail between two groups of second mounting plate 501 by connecting frame 504, the height of trimming assembly is adjusted, to adapt to the trimming demand of different length nap, by setting arrangement component, the carpet of trimming completion is cleaned and leveled.

[0023] Please refer to Figures 1-3In the embodiment, the feeding assembly comprises mounting brackets 201, feeding rollers 202, winding rollers 203 and a first motor 204. The mounting brackets 201 are fixedly installed above the rack 1. The mounting brackets 201 are provided in four groups. The feeding rollers 202 are arranged between two groups of the mounting brackets 201. The feeding rollers 202 are rotatably connected with the mounting brackets 201. The winding rollers 203 are fixedly installed between the other two groups of the mounting brackets 201. The winding rollers 203 are rotatably connected with the mounting brackets 201. The first motor 204 is fixedly installed on one side of one group of the mounting brackets 201. The output end of the first motor 204 is fixedly connected with the winding rollers 203. The mounting brackets 201 are arranged to mount the winding rollers 203 and the feeding rollers 202. The feeding rollers 202 are arranged to place finished carpet rolls. The first motor 204 is arranged to drive the winding rollers 203 to rotate, so that the trimmed and leveled carpet can be re-wound. The first installation plates 301 are arranged to mount the guide rollers 302. The guide rollers 302 are arranged to guide the carpet conveyed by the feeding rollers 202. The combing assembly comprises a second motor 401 and combing rollers 402. The second motor 401 is fixedly installed on one side of one group of the first installation plates 301. The combing rollers 402 are arranged between two groups of the first installation plates 301. The combing rollers 402 are rotatably connected with the first installation plates 301. The combing rollers 402 are fixedly connected with the output end of the second motor 401. The second motor 401 is arranged to drive the combing rollers 402 to rotate, so that the surface of the carpet can be combed to separate the pile, facilitating subsequent trimming work. The trimming assembly comprises a third motor 601, trimming blades 602 and a pile guide frame 603. The trimming blades 602 are arranged below the mounting box 503. The trimming blades 602 are rotatably connected with the mounting box 503. The trimming blades 602 are provided in four groups. The third motor 601 is arranged in the mounting box 503. The output end of the third motor 601 is fixedly connected with the trimming blades 602. The pile guide frame 603 is fixedly installed on one side of the mounting box 503. The pile guide frame 603 is located below the trimming blades 602. The third motor 601 is arranged to drive the trimming blades 602 to rotate, so that the trimming blades 602 can trim the pile. The pile guide frame 603 is arranged to guide the pile, facilitating trimming by the trimming blades 602.

[0024] Please refer to Figure 4In the embodiment, the arrangement assembly includes third mounting plates 701, a dust cover 702 and a connecting pipe 703. The third mounting plates 701 are fixedly installed above the rack 1. Two groups of third mounting plates 701 are arranged. The third mounting plates 701 are located on one side of the second mounting plates 501. The dust cover 702 is fixedly installed between the two groups of third mounting plates 701. The connecting pipe 703 is arranged above the dust cover 702. The third mounting plates 701 are arranged to install the dust cover 702. The connecting pipe 703 is arranged to connect an external negative pressure equipment to provide suction force for the dust cover 702. Thus, the dust cover 702 is arranged to suck the cut carpet to remove the loose hair and dust. The arrangement assembly includes a heating plate 704 and a pressing roller 705. The heating plate 704 is fixedly installed above the rack 1. The heating plate 704 is located between the two groups of third mounting plates 701. The pressing roller 705 is arranged between the two groups of third mounting plates 701. The pressing roller 705 is rotatably connected to the third mounting plates 701. The pressing roller 705 is located above the heating plate 704. The heating plate 704 is arranged to heat the carpet. The pressing roller 705 is arranged to flatten the carpet.

[0025] In operation, the first motor 204 is arranged to drive the winding roller 203 to rotate to wind the carpet and provide power for the carpet conveying.

[0026] The guiding roller 302 is arranged to guide the conveyed carpet. The second motor 401 is arranged to drive the carding roller 402 to rotate to card the hair on the surface of the carpet. The handle 507 is arranged to drive the mounting shaft 506 to rotate. The mounting shaft 506 is arranged to drive the gear 508 to rotate. The gear 508 is arranged to drive the rack 505 to move through the meshing of the gear 508 and the rack 505. The gear 508 is arranged to drive the rack 505 to move to drive the connecting frame 504 to drive the mounting box 503 to ascend and descend along the guide rail 502 between the two groups of mounting plates to adjust the height of the trimming assembly to adapt to the trimming requirement of the hair of different lengths.

[0027] The third motor 601 is arranged to drive the trimming blade 602 to rotate to trim the hair. The hair guiding frame 603 is arranged to guide the hair to facilitate the trimming work of the trimming blade 602.

[0028] The connecting pipe 703 is arranged to connect the external negative pressure equipment to provide suction force for the dust cover 702 to remove the dust, loose hair and dust from the trimmed carpet. The heating plate 704 is arranged to heat the carpet. The pressing roller 705 is arranged to flatten the carpet. Finally, the carpet is wound by the winding roller 203.

[0029] Through the above steps, the mounting shaft 506 can be driven to rotate through the crank 507, the gear 508 is driven to rotate, the gear 508 and the rack 505 are engaged, the mounting box 503 can be driven to ascend and descend along the guide rail 502 between the two groups of mounting plates through the connecting frame 504, thereby the height of the trimming assembly is adjusted, and the trimming requirement of different length of pile is adapted.

[0030] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the person skilled in the art without departing from the purpose of the utility model.

Claims

1. A device for trimming and leveling the pile of a carpet surface, comprising a frame (1); characterized in that: Also include the conveying assembly, carding assembly, trimming assembly and finishing assembly, conveying assembly is arranged in the upper portion of the rack (1), carding assembly is arranged in the upper portion of the rack (1), carding assembly is located in the side of conveying assembly, the upper portion of the rack (1) is fixedly installed with second mounting plate (501), second mounting plate (501) is located in the side of carding assembly, second mounting plate (501) is provided with two groups, the side of second mounting plate (501) is fixedly installed with guide rail (502), the installation box (503) is arranged between the two groups of second mounting plate (501), the installation box (503) is slidably connected with second mounting plate (501) through guide rail (502), trimming assembly is arranged in the inside of installation box (503), the side of installation box (503) is fixedly installed with connecting frame (504), the side of connecting frame (504) is fixedly installed with rack (505), the side of one group of second mounting plate (501) is provided with mounting shaft (506), mounting shaft (506) is rotatably connected with second mounting plate (501), the end of mounting shaft (506) is fixedly installed with crank handle (507), the periphery of mounting shaft (506) is fixedly installed with gear (508), gear (508) is engaged with rack (505), finishing assembly is arranged in the upper portion of the rack (1), finishing assembly is located in the side of the rack (1).

2. The carpet surface pile trimming and leveling device of claim 1, wherein: The conveying assembly includes a mounting bracket (201), a feeding roller (202), a winding roller (203) and a first motor (204), the mounting bracket (201) is fixedly installed on the upper portion of the rack (1), the mounting bracket (201) is provided with four groups, the feeding roller (202) is arranged between two groups of mounting brackets (201), the feeding roller (202) is rotatably connected with the mounting bracket (201), the winding roller (203) is fixedly installed between the other two groups of mounting brackets (201), the winding roller (203) is rotatably connected with the mounting bracket (201), the first motor (204) is fixedly installed on the side of one group of mounting brackets (201), the output end of the first motor (204) is fixedly connected with the winding roller (203).

3. The carpet surface pile trimming and leveling device of claim 1, wherein: The upper portion of the rack (1) is fixedly installed with first mounting plate (301), first mounting plate (301) is provided with two groups, the guide roller (302) is arranged between the two groups of first mounting plate (301), the guide roller (302) is rotatably connected with the first mounting plate (301).

4. The carpet surface pile trimming and leveling device of claim 3, wherein: The carding assembly includes a second motor (401) and a carding roller (402), the second motor (401) is fixedly installed on the side of one group of first mounting plates (301), the carding roller (402) is arranged between the two groups of first mounting plates (301), the carding roller (402) is rotatably connected with the first mounting plate (301), the carding roller (402) is fixedly connected with the output end of the second motor (401).

5. The carpet surface pile trimming and leveling device of claim 1, wherein: The trimming assembly comprises a third motor (601), trimming blades (602) and a hair guide frame (603), the trimming blades (602) are arranged below the mounting box (503), the trimming blades (602) are rotationally connected with the mounting box (503), the trimming blades (602) are provided in four groups, the third motor (601) is arranged in the mounting box (503), the output end of the third motor (601) is fixedly connected with the trimming blades (602), the hair guide frame (603) is fixedly installed on one side of the mounting box (503), and the hair guide frame (603) is located below the trimming blades (602).

6. The carpet surface pile trimming and leveling device of claim 1, wherein: The arrangement assembly comprises a third mounting plate (701), a dust cover (702) and a connecting pipeline (703), the third mounting plate (701) is fixedly installed above the rack (1), the third mounting plate (701) is provided in two groups, the third mounting plate (701) is located on one side of the second mounting plate (501), the dust cover (702) is fixedly installed between the two groups of third mounting plates (701), and the connecting pipeline (703) is arranged above the dust cover (702).

7. The carpet surface pile trimming and leveling device of claim 6, wherein: The arrangement assembly comprises a heating plate (704) and a compression roller (705), the heating plate (704) is fixedly installed above the rack (1), the heating plate (704) is located between the two groups of third mounting plates (701), the compression roller (705) is arranged between the two groups of third mounting plates (701), the compression roller (705) is rotationally connected with the third mounting plate (701), and the compression roller (705) is located above the heating plate (704).

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