Sound insulation and heat preservation wood-plastic door

By employing floating casting connections and multi-layered sound insulation structures in wood-plastic composite doors, including rubber damping blocks, sound insulation cotton, and calcium silicate boards, the problem of insufficient sound absorption in wood-plastic composite doors has been solved, achieving a stronger sound insulation effect.

CN223634584UActive Publication Date: 2025-12-05HUANGSHAN SUNWAY ECO-BUILDINGS CO LTD
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Patent Information

Application Number
CN202422910712.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-12-05
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing wood-plastic composite doors have insufficient sound absorption capabilities, especially in hard-contact structures where reflected sound is difficult to eliminate effectively.

Method used

The door panel and frame are connected by a floating casting process, combined with a multi-layered structure design including rubber damping blocks, sound insulation cotton, calcium silicate board and sound-absorbing cotton strips. The air cavity and bending gaps eliminate reflected sound and enhance the ability to block and silence sound waves.

Benefits of technology

It significantly improves the sound insulation of wood-plastic composite doors, effectively blocking and eliminating noise, and enhancing the overall sound insulation performance of the doors.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223634584U_ABST
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Abstract

The utility model relates to a sound insulation and heat preservation wood-plastic door, and belongs to the technical field of wood-plastic doors, the sound insulation and heat preservation wood-plastic door comprises a door frame and a door plate, the door plate is embedded into the door frame, the surface of the door plate is flush with the door frame, and an insertion strip is connected between the door frame and the door plate. According to the sound insulation and heat preservation wood-plastic door, the wood-plastic door is divided into the door frame and the door plate, the door plate and the door frame are connected in a floating casting mode through a plurality of rubber damping blocks and sound absorption cotton, a gap is reserved between the door plate and the door frame, and an insertion strip is embedded in the gap, so that hard contact between the door plate and the door frame structure is avoided; the calcium silicate board and the sound insulation felt are arranged in the door frame to assist sound insulation, the direct sound blocking capacity of the wood-plastic door is effectively improved, the sound absorption cotton strips, the first ratchet belts and the second ratchet belts are arranged in the insertion strips to surround the air cavity, and therefore sound wave energy can be transmitted and consumed in the air cavity, the reflected sound eliminating capacity of the wood-plastic door is improved, and the sound absorption effect is improved. And the sound insulation capacity of the wood-plastic door is comprehensively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wood -plastic door technical field, concretely is a sound insulation and heat preservation wood -plastic door. BACKGROUND

[0002] Wood-plastic door is made of wood ultrafine powder particle and high molecule resin, and is manufactured through molding process, and has excellent properties of wood and plastic, and the product reaches the effect of real wood imitation, and does not use glue in the raw material and production process, so that harmful substances such as formaldehyde, benzene, ammonia and trichloroethylene are not generated, and it is a green and environment-friendly new material to replace traditional wood.

[0003] Through the search of the utility model with the announcement number CN211819002U, a sound insulation and heat preservation anticorrosive wood-plastic door, including the base plate, being equipped with the groove A on the base plate, the groove A is equipped with the groove B in, the groove A and the groove B are in the form of ladder, the top of base plate is equipped with the cover plate, the groove A is equipped with the aluminum foil reflection layer, the groove B is equipped with the sound absorbing cotton layer, the outer side of wood base plate and cover plate is equipped with L type frame, the L type frame is polyvinyl chloride resin plate, the base plate and cover plate are covered by two L type frames, the utility model discloses the inside of wood-plastic door is increased through the design of structure heat preservation layer and sound insulation layer, so that wood-plastic door has the function of heat preservation and sound insulation, and the polyvinyl chloride resin plate frame is additionally increased around the door, the corrosion resistance of wood-plastic door is enhanced, and the service life is prolonged, the structure design of the whole wood-plastic door is reasonable, and production and assembly are convenient, and have good market promotion value.

[0004] The wood-plastic door in the above patent adopts the structure of sound insulation cotton to improve the sound insulation capacity of the wood-plastic door, at present, noise is mainly direct sound and reflected sound, sound insulation is to block or weaken the direct sound of the noise source, and sound absorption is to eliminate reflected sound, the wood-plastic door in the above patent belongs to the general building sound insulation mode, and the sound insulation effect is improved by the surface structure of the wood-plastic door, but it is only used for weakening the noise source, and the sound insulation capacity is not strong due to the hard contact structure characteristics of the layer structure of the wood-plastic door, therefore, the wood-plastic door is designed to solve the defects of the prior art. UTILITY MODEL CONTENTS

[0005] In view of the defects of the prior art, the utility model provides a sound insulation and heat preservation wood-plastic door, which has the advantages of sound insulation and sound absorption, and significantly improves the sound insulation effect of the wood-plastic door.

[0006] To achieve the above object, the utility model provides the following technical scheme: a sound insulation and heat preservation wood-plastic door, comprising a door frame and a door panel, the door panel is embedded into the door frame, and the surface of the door panel and the door frame are flush with each other, and a fillet is connected between the door frame and the door panel.

[0007] The sound insulation structure is arranged between the inner cavity of the door plate and the inner wall of the door frame, and comprises rubber shock-absorbing blocks, sound insulation cotton and a sound insulation layer structure.

[0008] The sound insulation layer structure comprises a first calcium silicate plate covering surfaces of the rubber shock-absorbing blocks and the sound insulation cotton, sound insulation felt covering a surface of the first calcium silicate plate, and a second calcium silicate plate covering a surface of the sound insulation felt.

[0009] The wood-plastic door has improved sound insulation and noise elimination capabilities.

[0010] The rectangular periphery of the door frame is integrally formed with an L-shaped edge covering towards the door plate, and the edge covering surrounds a rectangular space.

[0011] The length and width of the edge covering are greater than those of the door plate, and the fillets are embedded in the gap grooves.

[0012] The structure of the door frame and the door plate can avoid hard contact, and the sound barrier capability is improved.

[0013] The surface of the fillet is recessed towards the inside of the fillet, and the recessed cavity is inserted with sound-absorbing cotton strips.

[0014] The above technical solution can form a plurality of air cavities in the fillet, and the air layer is used to transmit sound waves and eliminate reflected sound.

[0015] The first and second ratchet belts are both belt structures with continuous protrusions of protrusions on the surface, and the protrusions of the first and second ratchet belts are up and down and staggered with each other.

[0016] The above technical solution can further prolong the path of sound waves transmitted between the air layers in the fillet.

[0017] The rubber shock-absorbing blocks are arranged in an array on the inner wall of the door frame, and the sound insulation cotton is arranged in a rectangular block shape and longitudinally between the adjacent rubber shock-absorbing blocks.

[0018] The above technical solution can realize the floating casting connection of the door plate structure relative to the door frame structure.

[0019] As a preferred technical scheme of the utility model, the first calcium silicate plate and the second calcium silicate plate are all selected to be 5mm thick rectangular structure plates, and the sound insulation felt is 3mm thick damping sound insulation felt.

[0020] By adopting the above technical scheme, the wood-plastic door can effectively insulate the middle-frequency daily noise and improve the sound insulation effect.

[0021] As a preferred technical scheme of the utility model, the surface of the door plate is fixedly provided with a rubber pad, and one end of the rubber pad is fixed on the door plate.

[0022] By adopting the above technical scheme, the exposed fillet structure can be closed by the edge covering, and the wood-plastic door is improved in appearance.

[0023] Compared with the prior art, the technical scheme of the utility model has the following beneficial effects:

[0024] The sound insulation and heat preservation wood-plastic door is divided into a door frame and a door plate, the door plate and the door frame are connected by floating casting through a plurality of rubber shock-absorbing blocks and sound-absorbing cotton, and a gap is reserved between the door plate and the door frame to embed a fillet, so that hard contact between the door plate and the door frame structure is avoided, the door frame is provided with calcium silicate plates and sound insulation felt to assist sound insulation, the direct sound blocking capacity of the wood-plastic door is effectively improved, the sound-absorbing cotton strips, the first ratchet belt and the second ratchet belt are arranged in the fillet to surround the air cavity, so that the sound wave energy can be transmitted and consumed in the air cavity, the reflection sound elimination capacity of the wood-plastic door is improved, and the sound insulation capacity of the wood-plastic door is comprehensively improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] Fig. 1 It is a structure perspective view of the utility model;

[0026] Fig. 2 It is a partial structure perspective view of the fillet of the utility model;

[0027] Fig. 3 It is a structure cross-section perspective view of the door frame and the door plate of the utility model.

[0028] In the drawing: 1, door frame; 101, edge covering; 102, gap groove; 2, door plate; 3, fillet; 301, recessed cavity; 302, sound-absorbing cotton strip; 303, first ratchet belt; 304, second ratchet belt; 4, rubber pad; 5, rubber shock-absorbing block; 6, sound insulation cotton; 7, first calcium silicate plate; 8, sound insulation felt; 9, second calcium silicate plate. DETAILED DESCRIPTION

[0029] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0030] Please refer to Figs. 1 to 3 The wood-plastic door of the present application has two structural parts, the door frame 1 is used for connecting the door pocket for opening and closing, and the door panel 2 is used as the main door structure for sound insulation and noise reduction.

[0031] It should be noted that the rectangular periphery of the door frame 1 is integrally formed with an L-shaped edge 101 towards the door panel 2, and the edge 101 surrounds a rectangular space for the door panel 2 to be attached to the door frame 1.

[0032] It should be noted that the length and width of the edge 101 are greater than the length and width of the door panel 2, so that a rectangular gap 102 is reserved between the edge 101 and the door panel 2, and the door frame 1 and the door panel 2 are connected with a fillet 3 for reducing the hard contact between the door panel 2 and the door frame 1, thereby reducing the vibration of sound wave conduction, wherein the fillet 3 is embedded in the gap 102 to fill the space between the door panel 2 and the edge 101.

[0033] In the present application, the surface of the door panel 2 is fixedly installed with a rubber pad 4, one end of the rubber pad 4 is fixed on the door panel 2, and the rubber pad 4 can cover the gap 102 due to its elasticity, so that the fillet 3 in the gap 102 is hidden, thereby improving the appearance of the wood-plastic door.

[0034] Further, the door panel 2 is selected to be a cover plate with a U-shaped cross section, and the inner surface of the cover plate is covered with thermal insulation cotton for improving the overall thermal insulation capacity of the door panel 2, and a sound insulation structure is arranged between the inner cavity of the door panel 2 and the inner wall of the door frame 1,

[0035] The sound insulation structure includes a rubber shock-absorbing block 5 fixedly connected to the door frame 1, sound insulation cotton 6, and a sound insulation layer structure, the rubber shock-absorbing block 5 is arranged in an array on the inner wall of the door frame 1, and the sound insulation cotton 6 is arranged in a rectangular block shape longitudinally between adjacent rubber shock-absorbing blocks 5.

[0036] In this way, the door panel 2 structure can be installed by using the rubber shock-absorbing block 5 as the main contact support point, so that the door panel 2 can vibrate between the gap 102 to weaken the sound wave energy, and the sound insulation cotton 6 is longitudinally filled to improve the coverage rate of the sound insulation structure.

[0037] Meanwhile, since the rubber shock-absorbing blocks 5 are arranged in an array, in the transverse direction, several air cavities can be formed between adjacent rubber shock-absorbing blocks 5, and the air layer is used to form the floating casting structure of the door panel 2 and to isolate the sound propagation.

[0038] It is to be further explained that the rubber shock-absorbing blocks 5 are specifically in the form of 50mm-thick cubic structures, and the thickness of the sound insulation cotton 6 is selected to correspond to the size of the rubber shock-absorbing blocks 5.

[0039] In the embodiment, the sound insulation layer structure includes a first calcium silicate plate 7 covering the surface of the rubber shock-absorbing blocks 5 and the sound insulation cotton 6, a sound insulation felt 8 covering the surface of the first calcium silicate plate 7, and a second calcium silicate plate 9 covering the surface of the sound insulation felt 8.

[0040] It is to be further explained that the first calcium silicate plate 7 and the second calcium silicate plate 9 are both selected to be 5mm-thick rectangular structure plates, and the sound insulation felt 8 is 3mm-thick damping sound insulation felt, which has a significant effect on the isolation of daily middle-frequency noise.

[0041] In order to reduce the vibration transmission of the door frame 1 caused by the vibration of the door panel 2, the surface of the fillet 3 is recessed towards the inside of the fillet 3, and the recessed cavity 301 is inserted with sound-absorbing cotton strips 302, which are continuously and spaced apart in the recessed cavity 301.

[0042] In this way, the recessed cavity 301 can form an air cavity to block the propagation of sound.

[0043] Further, first and second ratchet belts 303 and 304 are arranged between adjacent sound-absorbing cotton strips 302, and the first and second ratchet belts 303 and 304 are both in the form of belt structures with continuous protrusions on the surface, and the protrusions of the first and second ratchet belts 303 and 304 are opposite to each other and are staggered.

[0044] The first and second ratchet belts 303 and 304 are distributed in the cavity of the fillet 3, so that the sound waves conducted in the air layer need to pass through the bending gap between the first and second ratchet belts 303 and 304, thereby achieving the sound absorption effect.

[0045] The working principle of the above embodiment is that when the noise sound wave is conducted to the wood-plastic door, the door panel 2 as the main structure of the wood-plastic door is in substantial contact with the sound wave energy, and the sound wave energy is transmitted along the door panel 2, wherein the first calcium silicate plate 7, the sound insulation felt 8 and the second calcium silicate plate 9 in the multi-layer structure of the door panel 2 form a main sound insulation structure to block the direct sound of the sound wave, and at the same time, due to the floating cast connection between the first calcium silicate plate 7 and the door frame 1 through the rubber shock-absorbing block 5 and the sound insulation cotton 6, the reflected sound can be reduced and continue to be transmitted along the sound insulation layer structure, after receiving the sound wave energy, the door panel 2 can produce a slight vibration relative to the door frame 1, at this time, the direct hard contact between the door panel 2 and the door frame 1 is prevented by the fillet 3, the energy carried by the sound wave in the transmission is weakened by the air cavity in the fillet 3 and the bending gap surrounded by the first ratchet belt 303 and the second ratchet belt 304 in the air cavity, so as to eliminate the reflected sound and realize the effective isolation of the noise.

[0046] The electrical components appearing in the text are all electrically connected with the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing disclosed power connection technology is not described herein.

Claims

1. A soundproof and heat-insulating wood-plastic door, comprising a door frame (1) and a door panel (2), wherein the door panel (2) is embedded in the door frame (1), and the surface of the door panel (2) is flush with the door frame (1), characterized in that: The door frame (1) and the door panel (2) are connected with a fillet (3); The sound insulation structure is arranged between the inner cavity of the door panel (2) and the inner wall of the door frame (1), and the sound insulation structure comprises a rubber shock-absorbing block (5) fixedly connected to the door frame (1), sound insulation cotton (6) and a sound insulation layer structure. The sound insulation layer structure comprises a first calcium silicate plate (7) covering the surfaces of the rubber shock-absorbing block (5) and the sound insulation cotton (6), a sound insulation felt (8) covering the surface of the first calcium silicate plate (7), and a second calcium silicate plate (9) covering the surface of the sound insulation felt (8).

2. The soundproof and heat-insulating wood-plastic door according to claim 1, characterized in that: The rectangular periphery of the door frame (1) is integrally formed with an L-shaped edge covering (101) towards the door panel (2), and the edge covering (101) surrounds a rectangular space. The length and width of the edge covering (101) are greater than those of the door panel (2), and a rectangular frame-shaped gap groove (102) is reserved between the edge covering (101) and the door panel (2), and the fillet (3) is embedded in the gap groove (102).

3. The soundproof and thermal insulation wood-plastic door according to claim 1, characterized in that: A recessed cavity (301) is recessed towards the inside of the fillet (3) on the surface of the fillet (3), a sound-absorbing cotton bar (302) is inserted into the recessed cavity (301), and the sound-absorbing cotton bar (302) is continuously spaced in the recessed cavity (301).

4. The soundproof and heat-insulating wood-plastic door according to claim 3, characterized in that: First and second ratchet belts (303) and (304) are further arranged between the adjacent sound-absorbing cotton bars (302), the first and second ratchet belts (303) and (304) are both belt structures with continuous protrusions on the surfaces, and the protrusions of the first and second ratchet belts (303) and (304) are up and down and staggered with each other.

5. The soundproof and thermal insulation wood-plastic door according to claim 1, characterized in that: The rubber shock-absorbing blocks (5) are arranged in an array on the inner wall of the door frame (1), and the sound insulation cotton (6) is arranged in a rectangular block shape longitudinally between adjacent rubber shock-absorbing blocks (5).

6. The soundproofing and heat-insulating wood-plastic door according to claim 5, characterized in that: The first and second calcium silicate plates (7) and (9) are both 5mm-thick rectangular structure plates, and the sound insulation felt (8) is 3mm-thick damping sound insulation felt.

7. The soundproofing and heat-insulating wood-plastic door according to claim 1, characterized in that: A rubber pad (4) is fixedly installed on the surface of the door panel (2), and one end of the rubber pad (4) is fixed to the door panel (2).

Citation Information

Patent Citations

  • Sound-insulation heat-preservation anti-corrosion wood-plastic door

    CN211819002U