Manual double-seal gapless valve
By designing a manual double-seal gapless valve, which utilizes a transmission rod and wedge structure to remove slag and liquid from the valve body, the problem of residual slag and liquid in the valve is solved, achieving efficient sealing and low-cost maintenance, and is suitable for pipeline transportation in multiple industries.
Patent Information
- Application Number
- CN202520229912.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-02-13
AI Technical Summary
In some applications, existing valves may leave residue inside, affecting their performance.
A manual double-seal gapless valve is designed, comprising a valve body, a two-way valve seat, a slag discharge device, a seal, a connecting assembly, a protrusion, bolts, nuts, a force-applying assembly, a transmission rod, and a valve plate. The force-applying assembly drives the transmission rod to rotate, and the transmission rod engages with the threaded part in the protrusion to open and close the valve plate. The wedge structure cuts off residual impurities and discharges them through the slag discharge device. The two-way valve seat is replaceable to prevent media overflow.
It effectively removes residual slag and liquid from the valve body, improves valve efficiency, reduces wear, lowers maintenance costs, and enhances sealing performance. It is suitable for pipelines conveying fine particulate materials in industries such as mining, metallurgy, power plants, coal, and chemicals.
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Figure CN223635368U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipeline valve technical field especially relates to a manual double seal gapless valve. BACKGROUND
[0002] Valve is the control component in fluid delivery system, has the functions such as cut-off, regulation, flow guide, prevent backflow, pressure stabilization, shunt or overflow pressure relief. The valve for fluid control system, from the simplest cut-off valve to the various valves used in the extremely complex automatic control system, its variety and specification are quite numerous.
[0003] But the existing valve uses in part occasion, the inside can remain residue, further influence the use effect of valve. CONTENT OF UTILITY MODEL
[0004] The utility model discloses a kind of manual double seal gapless valves, to solve the technical problem that the valve in prior art uses in part occasion, the inside can remain residue, further influence the use effect of valve.
[0005] To achieve the above-mentioned purpose, a kind of manual double seal gapless valve is used in the utility model, including valve body, bidirectional valve seat, residue discharge device, sealing element, connecting assembly, lug, two bolts, two nuts, force assembly, transmission rod and valve plate, the bidirectional valve seat is arranged on the valve body, the connecting assembly is fixedly connected with the valve body, the sealing element is arranged at the upper end of the valve body, the residue discharge device is welded at the lower end of the valve body, one end of two bolts is sequentially penetrated through the lug and the connecting assembly, and is threadedly matched with corresponding nut, the transmission rod is arranged between the force assembly and the valve plate, and the transmission rod is threadedly matched with the lug, the valve plate is placed in the bidirectional valve seat.
[0006] Among them, the bidirectional valve seat includes framework and rubber lining, the framework is connected with the valve body, the framework has groove, and the rubber lining is placed in the groove.
[0007] Among them, the connecting assembly includes connecting plate and support, the connecting plate is fixedly connected with the valve body, and the support is fixedly connected with the connecting plate.
[0008] Among them, the force assembly includes connecting block and force ring, the connecting block is connected with the transmission rod, and the force ring is fixedly connected with the connecting block.
[0009] Among them, the manual double seal gapless valve further includes packing and pressing plate, and the packing is compressed on the sealing element by the pressing plate.
[0010] Among them, the sealing element is rectangular.
[0011] The utility model discloses a manual double -sealed gapless valve, through the force assembly drive transmission rod rotation, transmission rod rotates in the protruding piece inside and cooperates with the screw thread in the protruding piece inside simultaneously, transmission rod moves upwards, transmission rod moves upwards and drives the valve plate opening, vice versa can drive the valve plate down and close, and the flexibility of operation is higher, be provided with the wedge structure at the valve plate lower extreme, when closing the valve plate, the wedge structure on the valve plate cuts the impurity remaining in the valve body into slag liquid, and discharges through the slag discharge device, when the valve plate opens, the valve body of installing bidirectional valve seat makes medium not overflow to the outside, and flows to the pipeline. When the valve plate closes, the bidirectional valve seat makes medium not overflow to the inside, and the valve plate prevents medium from flowing in at the valve body export end, when the bidirectional valve seat wears, can directly replace the bidirectional valve seat, need not replace whole valve, and the use cost is lower, and it is convenient for maintenance, in this way, the technical problem that the valve in the prior art remains slag liquid in the inside when using in part situation is solved, and then the use effect of the valve is influenced. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, below will be to the embodiment or prior art description needed to use the drawing briefly introduced, obviously, the drawing in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.
[0013] Figure 1 It is the structure schematic diagram of the manual double -sealed gapless valve of the utility model.
[0014] Figure 2 It is the partial structure schematic diagram of the manual double -sealed gapless valve of the utility model.
[0015] 101-valve body, 102-bidirectional valve seat, 103-sludge discharge device, 104-sealing element, 105-bulge, 106-bolt, 107-nut, 108-transmission rod, 109-valve plate, 110-skeleton, 111-rubber lining, 112-groove, 113-connection plate, 114-bracket, 115-connection block, 116-force ring, 117-stuffing, 118-pressing plate. DETAILED DESCRIPTION
[0016] The embodiments of the utility model are described in detail below, the example of the embodiment is shown in the drawings, the embodiment described below by referring to the drawings is exemplary, and it is intended to explain the utility model, and can not be understood as the limitation of the utility model.
[0017] Please refer to Figure 1 And Figure 2wherein Figure 1 is the structure diagram of the manual double-seal gapless valve of the utility model, Figure 2 is the partial structure diagram of the manual double-seal gapless valve of the utility model.
[0018] The utility model provides a kind of manual double-seal gapless valve, including valve body 101, bidirectional valve seat 102, deslagging device 103, sealing element 104, connecting assembly, lug 105, two bolts 106, two nuts 107, force assembly, transmission rod 108 and valve plate 109, the bidirectional valve seat 102 is set on the valve body 101, the connecting assembly is fixedly connected with the valve body 101, the sealing element 104 is set in the upper end of the valve body 101, the deslagging device 103 is welded in the lower end of the valve body 101, the end of two the bolt 106 is sequentially penetrated through the lug 105 and the connecting assembly, and is threadedly matched with corresponding the nut 107, the transmission rod 108 is arranged between the force assembly and the valve plate 109, and the transmission rod 108 is threadedly matched with the lug 105, the valve plate 109 is placed in the bidirectional valve seat 102;
[0019] The bidirectional valve seat 102 includes framework 110 and rubber lining 111, the framework 110 is connected with the valve body 101, the framework 110 has groove 112, and the rubber lining 111 is placed in the groove 112.
[0020] For this specific embodiment, the force assembly drives the transmission rod 108 to rotate, the transmission rod 108 rotates in the lug 105 while being threadedly matched with the lug 105, the transmission rod 108 moves upwards, the transmission rod 108 moves upwards to drive the valve plate 109 to open, and vice versa to drive the valve plate 109 to move downwards to close, so that the flexibility of operation is higher, the wedge structure is provided at the lower end of the valve plate 109, when the valve plate 109 is closed, the wedge structure on the valve plate 109 cuts the impurities remaining in the valve body 101 into slag liquid, and is discharged through the deslagging device 103, when the valve plate 109 is opened, the valve body 101 with the bidirectional valve seat 102 installed therein makes the medium not overflow to the outside, and flows into the pipeline. When the valve plate 109 is closed, the bidirectional valve seat 102 makes the medium not overflow to the inside, and the valve plate 109 prevents the medium from flowing in at the outlet end of the valve body 101, when the bidirectional valve seat 102 is worn, the bidirectional valve seat 102 can be directly replaced, without replacing the entire valve, so that the use cost is lower, and maintenance is facilitated. In this way, the technical problem that the valve in the prior art is used in some occasions, and slag liquid is left inside, thereby affecting the use effect of the valve, is solved.
[0021] And the valve plate 109 seals the bidirectional valve seat 102 without damaging the bidirectional valve seat 102, and the bidirectional valve seat 102 is pressed to widen the sealing line and increase the sealing when the valve plate 109 is closed.
[0022] The connecting assembly comprises a connecting plate 113 and a bracket 114, the connecting plate 113 is fixedly connected with the valve body 101, and the bracket 114 is fixedly connected with the connecting plate 113.
[0023] For this specific embodiment, the connecting plate 113 is used to connect the bracket 114 with the valve body 101, and the bracket 114 is used to install the protruding block 105.
[0024] Secondly, the force applying assembly comprises a connecting block 115 and a force applying ring 116, the connecting block 115 is connected with the transmission rod 108, and the force applying ring 116 is fixedly connected with the connecting block 115.
[0025] For this specific embodiment, the force applying ring 116 is held to rotate the connecting block 115, and the transmission rod 108 is rotated.
[0026] Meanwhile, the manual double-seal gapless valve further comprises a filler 117 and a pressing plate 118, the filler 117 is pressed on the sealing element 104 through the pressing plate 118.
[0027] The sealing element 104 is in a rectangular shape.
[0028] For this specific embodiment, the pressing plate 118 presses the filler 117, so that the medium does not leak out during the opening and closing of the valve plate 109.
[0029] Using the manual double-seal gapless valve of this utility model, the force-applying component drives the transmission rod 108 to rotate. While rotating within the protrusion 105, the transmission rod 108 engages with the thread within the protrusion 105. The transmission rod 108 moves upward, thereby opening the valve plate 109, and conversely, it moves downward to close the valve plate 109. This provides greater operational flexibility. A wedge structure is provided at the lower end of the valve plate 109. When the valve plate 109 is closed, the wedge structure on the valve plate 109 cuts the impurities remaining in the valve body 101 into slag, which is then discharged through the slag discharge device 103. When the valve plate 109 is open, the valve body 101, with the bidirectional valve seat 102 installed, prevents the medium from overflowing to the outside and directs it into the pipeline. When the valve plate 109 is closed, the bidirectional valve seat 102 prevents the medium from overflowing inward. The valve plate 109 prevents the medium from flowing in at the outlet end of the valve body 101. When the bidirectional valve seat 102 is worn, it can be directly replaced without replacing the entire valve, resulting in lower operating costs and easier maintenance. This solves the technical problem in the prior art where residual sludge or liquid remains inside the valve in some applications, thus affecting the valve's performance.
[0030] The beneficial effects of this utility model are:
[0031] 1. The manual double-seal gapless valve is wear-resistant, erosion-resistant, and leak-proof. The product has a long-lasting and good sealing performance, and the bidirectional valve seat 102 can be replaced, which facilitates equipment maintenance and improves the service life of the valve.
[0032] 2. The manual double-seal gapless valve employs a unique slag discharge device 103, which can discharge residual slag and liquid from the valve body 101, improving the efficiency of the valve plate 109, reducing wear on the valve body 101, and extending its service life. It can be used in pipelines for conveying fine-particle materials such as slurry and sewage in industries such as mining, metallurgy, power plants, coal, and chemicals, with a nominal diameter of 1200mm or less.
[0033] 3. The bidirectional valve seat 102 has a built-in unique reinforcing skeleton 110, which can greatly increase the strength of the bidirectional valve seat 102 and enable the equipment to operate stably under harsh working conditions.
[0034] 4. The upper end of the valve body 101 and the sealing element 104 have a sealing groove in the middle cavity. During the opening and closing process, the valve plate 109 and the sealing element 104 form an upper seal to prevent the medium from leaking upwards.
[0035] 5. The packing 117 is pressed by the pressure plate 118 to enhance the sealing performance and make it form an integral sealing effect with the sealing element 104, the valve body 101 and the valve plate 109.
[0036] 6. The force application component is easy for on-site equipment personnel to operate. Rotating the force application ring 116 can realize the opening and closing function of the valve plate 109, which has high flexibility and practicality.
[0037] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.
Claims
1.A manually operated double-seal gapless valve, characterized in that, it comprises a valve body, a bidirectional valve seat, a slag discharge device, a sealing element, a connecting assembly, a protrusion, two bolts, two nuts, a force applying assembly, a transmission rod and a valve plate, the bidirectional valve seat is arranged on the valve body, the connecting assembly is fixedly connected with the valve body, the sealing element is arranged at the upper end of the valve body, the slag discharge device is welded at the lower end of the valve body, one end of each of the two bolts penetrates the protrusion and the connecting assembly in sequence and is threadedly connected with the corresponding nut, the transmission rod is arranged between the force applying assembly and the valve plate, the transmission rod is threadedly connected with the protrusion, and the valve plate is arranged in the bidirectional valve seat. 2.The manually operated double-seal gapless valve according to claim 1, characterized in that, the bidirectional valve seat comprises a framework and a rubber lining, the framework is connected with the valve body, the framework has a groove, and the rubber lining is arranged in the groove. 3.The manually operated double-seal gapless valve according to claim 2, characterized in that, the connecting assembly comprises a connecting plate and a support, the connecting plate is fixedly connected with the valve body, and the support is fixedly connected with the connecting plate. 4.The manually operated double-seal gapless valve according to claim 3, characterized in that, the force applying assembly comprises a connecting block and a force applying ring, the connecting block is connected with the transmission rod, and the force applying ring is fixedly connected with the connecting block. 5.The manually operated double-seal gapless valve according to claim 4, characterized in that, the manually operated double-seal gapless valve further comprises a packing and a pressing plate, the packing is compressed on the sealing element by the pressing plate. 6.The manually operated double-seal gapless valve according to claim 5, characterized in that, the sealing element is rectangular.