Crushing and melting device for copper material processing
The crushing and melting device, which includes a crushing and melting box, a crushing mechanism, a sealing mechanism, and a material guiding assembly, solves the problem of impurities entering the melting efficiency during copper processing. It achieves efficient crushing and centralized hot melting of copper, improving melting efficiency and heat insulation effect.
Patent Information
- Application Number
- CN202423134883.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In existing copper processing equipment, the crushed copper material contains substances such as iron, cobalt, nickel, or ferrite, which enter the furnace along with the copper waste, resulting in slow feeding speed, heat dispersion, and affecting melting efficiency.
The device employs a crushing and melting system, including a crushing and melting box, a crushing mechanism, a sealing mechanism, and a material guiding assembly. A servo motor drives the crushing rollers, an electromagnet plate adsorbs impurities, an adjustable robotic arm supports the support plate, an electric telescopic rod drives an L-shaped sealing plate to insulate heat, and a spring seat buffers the material guide, improving material feeding efficiency and heat insulation effect.
It achieves efficient crushing and centralized hot melting of copper materials, prevents copper blocks from scattering and colliding, improves the hot melting efficiency, prevents the heat insulation function of the casting, and avoids high temperature affecting the internal components of the crushing main box.
Smart Images

Figure CN223636615U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper material processing technical field, concretely relates to a kind of crushing melting device for copper material processing. BACKGROUND
[0002] The crushing melting device for copper material processing generally melts copper by crushing copper scrap, but the crushed copper material may contain a small amount of iron, cobalt, nickel or ferrite and other substances that were not selected before, which may enter the furnace together with the crushed copper scrap.
[0003] In the prior art, a Chinese patent document with publication number CN218539785U is proposed to solve the above technical problems. The technical solution disclosed in this patent document is as follows: a copper scrap melting device includes a copper scrap melting mechanism.
[0004] To solve the problem that the crushed copper material may contain a small amount of iron, cobalt, nickel or ferrite and other substances that were not selected before, which may enter the furnace together with the crushed copper scrap, the prior art uses an electromagnet plate to absorb the crushed copper material. However, the crushed copper material may accumulate due to insufficient slope, and the heat generated by hot melting may enter the crushing area, resulting in slow discharging speed and low melting efficiency due to heat dispersion. SUMMARY
[0005] The purpose of the present utility model is to provide a crushing melting device for copper material processing to solve the problems raised in the background art.
[0006] To solve the above technical problems, the utility model employs the following technical solutions:
[0007] A crushing melting device for copper material processing includes a crushing melting box. A crushing mechanism is movably installed on the top of the crushing melting box. A sealing mechanism is movably installed on the surface of the crushing melting box. A material guiding assembly is movably installed at the bottom of the crushing melting box.
[0008] The sealing mechanism includes a supporting lower sealing unit and a side sealing unit. The side sealing unit is movably installed on the side of the crushing melting box.
[0009] The further improvement of the utility model technical solution is that the crushing melting box includes a crushing main box body. A cleaning door is movably installed on the front of the crushing main box body. A hot melting auxiliary box body is fixedly installed on the right side of the crushing main box body. A discharging door is movably installed on the side of the hot melting auxiliary box body. The cleaning door can clean other materials absorbed.
[0010] The further improvement of the utility model technical scheme lies in that the crushing mechanism comprises a servo motor fixedly installed on the surface of the crushing main box body, a crushing roller is transversely inserted and installed in the crushing main box body, the transmission shaft of the crushing roller is fixedly connected with the output end of the servo motor, and the servo motor is started to drive the crushing roller to rotate, so that the copper material can be crushed.
[0011] The further improvement of the utility model technical scheme lies in that the supporting lower closed unit comprises a supporting plate transversely and sleevely installed in the middle part of the inner cavity of the crushing main box body, an electromagnet plate is fixedly installed on the surface of the supporting plate, an adjusting mechanical arm is fixedly installed on the inner surface of the crushing main box body, the adjusting mechanical arm is connected with the supporting plate, the copper material after crushing can be supported and received, the opening range of the supporting plate can be adjusted according to requirements, so that the discharging amount can be adjusted to prevent the copper material from being accumulated, and the function of heat insulation can be realized in cooperation with the side closed unit.
[0012] The further improvement of the utility model technical scheme lies in that the side closed unit comprises an installation plate fixedly installed on the side surface of the crushing main box body, an electric telescopic rod is fixedly installed on the surface of the installation plate, an L-shaped closed plate is fixedly installed at one end of the output rod of the electric telescopic rod, the side closed unit is arranged, the L-shaped closed plate is driven to move downwards to isolate the box body after the copper material is crushed and guided into the inner part of the hot melting auxiliary box body, so that the heat can be concentrated for hot melting processing, and the components in the inner part of the crushing main box body are prevented from being affected by high temperature.
[0013] The further improvement of the utility model technical scheme lies in that the material guiding assembly comprises a spring seat fixedly installed on the bottom surface of the inner cavity of the crushing main box body, a material guiding inclined plate is fixedly installed on the top surface of the spring seat, and a material guiding cylinder is slidably installed in the material guiding inclined plate, the material guiding assembly is arranged, the falling copper material can be buffered and received under the influence of the contraction of the spring seat, the copper blocks are prevented from being scattered and colliding with the box body to cause damage, and the material guiding efficiency can be improved by the up-and-down swinging of the spring seat and the cooperation of the material guiding cylinder.
[0014] The further improvement of the utility model technical scheme lies in that the adjusting mechanical arm is arranged between the outer arc plate and the inner protection plate of the hot melting auxiliary box body, and the control end of the adjusting mechanical arm is fixedly connected with the bottom surface of the supporting plate, and the L-shaped closed plate is slidably installed on the left side of the crushing main box body.
[0015] Due to the adoption of the above technical scheme, the utility model has the following technical progress compared with the prior art:
[0016] The utility model provides a kind of crushing melting device for copper processing, by setting adjusting mechanical arm connecting support plate, it can be supported to the copper material of crushing simultaneously, according to the requirement adjusting the amplitude of support plate opening, so as to adjust the amount of discharge prevent multiple causes accumulation, it is also convenient to cooperate side closed unit and realize the function of heat insulation.
[0017] The utility model provides a kind of crushing melting device for copper processing, by setting side closed unit, after completing the crushing of copper material and guiding into hot melting auxiliary box body, starting electric telescopic rod drives L type closing plate to move down and carries out the isolation of box, to facilitate the heat concentration and carry out hot melting processing, also prevent high temperature from affecting the component in the crushing main box body.
[0018] The utility model provides a kind of crushing melting device for copper processing, by setting guide component, it can be buffered to the copper material of falling under the influence of the contraction of spring seat, prevent copper block from colliding box and causing its damage, it can also realize up and down swing cooperation guide material cylinder under the reaction force of spring seat and improve guide efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the structure schematic diagram of the utility model;
[0020] Figure 2 It is the sectional structure schematic diagram of the utility model;
[0021] Figure 3 It is the closed mechanism part structure schematic diagram of the utility model;
[0022] Figure 4 It is the A place enlarged structure schematic diagram of the utility model;
[0023] Figure 5 It is the B place enlarged structure schematic diagram of the utility model.
[0024] In the drawing: 1, crushing melting box;2, crushing mechanism;3, closed mechanism;4, guide component;11, crushing main box body;12, cleaning door;13, hot melting auxiliary box body;14, discharge door;21, servo motor;22, crushing roller;31, support plate;32, electromagnet plate;33, adjusting mechanical arm;34, mounting plate;35, electric telescopic rod;36, L type closing plate;41, spring seat;42, guide material inclined plate;43, guide material cylinder. DETAILED DESCRIPTION
[0025] The utility model is further explained in detail in connection with example: Example
[0026] As Figures 1-5As shown, the utility model provides a kind of crushing melting device for copper processing, including crushing melting box 1, crushing melting box 1 including crushing main box body 11, the front of crushing main box body 11 is movably installed with cleaning door 12, the right side of crushing main box body 11 is fixedly installed with hot melting auxiliary box body 13, the side of hot melting auxiliary box body 13 is movably installed with discharge door 14, the top of crushing melting box 1 is movably installed with crushing mechanism 2, the surface of crushing melting box 1 is movably installed with closure mechanism 3, the bottom of crushing melting box 1 is movably installed with guide component 4;Closure mechanism 3 includes supporting lower closure unit and side closure unit, side closure unit movably installs in the side of crushing melting box 1, by setting closure mechanism 3, the isolation between box can be realized, prevent heat from being scattered and influence the effect of hot melting. Embodiment
[0027] As Figures 1-5 As shown, on the basis of embodiment 1, the utility model provides a kind of technical scheme: preferably, crushing mechanism 2 includes servo motor 21 fixedly installed in the surface of crushing main box body 11, crushing roller 22 is inserted and connected and installed in the inside of crushing main box body 11, the output end of transmission shaft of crushing roller 22 and servo motor 21 is fixedly connected, supporting lower closure unit includes supporting plate 31 that is inserted and connected and installed in the middle part of the inner chamber of crushing main box body 11, electromagnet plate 32 is fixedly installed on the surface of supporting plate 31, adjusting mechanical arm 33 is fixedly installed on the inner surface of crushing main box body 11, side closure unit includes mounting plate 34 fixedly installed in the side of crushing main box body 11, electromechanical telescopic rod 35 is fixedly installed on the surface of mounting plate 34, L-shaped closure plate 36 is fixedly installed on the output rod end of electromechanical telescopic rod 35, by setting side closure unit, after completing the crushing of copper material and guiding into the inside of hot melting auxiliary box body 13, start electromechanical telescopic rod 35 and drive L-shaped closure plate 36 to move down and isolate box, in turn, it is convenient to concentrate heat and melt processing, also prevent high temperature from influencing the component in the inside of crushing main box body 11. Embodiment
[0028] As Figures 1-5As shown, on the basis of embodiments 1-2, the utility model provides a technical scheme: preferably, the material guiding assembly 4 includes the spring seat 41 fixedly installed in the bottom surface of the inner chamber of the crushing main box body 11, the top surface of the spring seat 41 is fixedly installed with the material guiding inclined plate 42, the inside of the material guiding inclined plate 42 is slidably installed with the material guiding cylinder 43, the adjusting mechanical arm 33 is arranged between the outer arc plate and the inner guard plate of the hot melting auxiliary box body 13 and the control end thereof is fixedly connected with the bottom surface of the supporting plate 31, the L-shaped closing plate 36 is slidably installed on the left side of the crushing main box body 11, by setting the material guiding assembly 4, the falling copper material can be buffered and received under the influence of the contraction of the spring seat 41, the copper block is prevented from being scattered and colliding with the box body to cause damage, and meanwhile, the material guiding efficiency can be improved by the up-and-down swinging of the spring seat 41 under the reaction force and the cooperation of the material guiding cylinder 43.
[0029] The working principle of the crushing and melting device for copper material processing will be described in detail below.
[0030] As shown, Figures 1-5 When the crushing and melting device is used, the copper material to be processed is poured into the crushing main box body 11, the servo motor 21 is started to drive the crushing roller 22 to rotate and realize crushing of the copper material, the crushed copper material falls onto the supporting plate 31, the adjusting mechanical arm 33 is started to control the opening of the supporting plate 31 and realize downward movement of the copper material, meanwhile, the electromagnet plate 32 can adsorb other materials mixed with the copper material to prevent mixing, the copper material continues to fall onto the material guiding inclined plate 42, the spring seat 41 is pressed to push the material guiding inclined plate 42 upward and cooperate with the material guiding cylinder 43 to realize movement of the copper material, after moving to the inside of the hot melting auxiliary box body 13, the electric telescopic rod 35 is started to move the L-shaped closing plate 36 downward to realize closing, so that hot melting processing can be carried out and then discharged through the discharge door 14.
[0031] The above has made a detailed description of the utility model in general, but some modifications or improvements can be made on the basis of the utility model, which is obvious to the general technical personnel in the technical field. Therefore, the modifications or improvements without departing from the spirit and principles of the utility model are within the protection scope of the utility model.
Claims
1. A crushing and melting device for processing copper materials, comprising a crushing and melting tank (1), characterized in that: The top of the crushing melting box (1) is movably provided with a crushing mechanism (2), the surface of the crushing melting box (1) is movably provided with a sealing mechanism (3), and the bottom of the crushing melting box (1) is movably provided with a material guiding assembly (4). The sealing mechanism (3) comprises a supporting lower sealing unit and a side sealing unit, and the side sealing unit is movably arranged on the side of the crushing melting box (1).
2. A crushing and melting apparatus for processing copper materials according to claim 1, characterized in that: The crushing melting box (1) comprises a crushing main box body (11), the front of the crushing main box body (11) is movably provided with a cleaning door (12), the right side of the crushing main box body (11) is fixedly provided with a hot melting auxiliary box body (13), and the side of the hot melting auxiliary box body (13) is movably provided with a discharge door (14).
3. A crushing and melting apparatus for processing copper material according to claim 2, characterized in that: The crushing mechanism (2) comprises a servo motor (21) fixedly arranged on the surface of the crushing main box body (11), the crushing main box body (11) is provided with a crushing roller (22) penetratingly and telescopically arranged in the inside, and the transmission shaft of the crushing roller (22) is fixedly connected with the output end of the servo motor (21).
4. The crushing and melting apparatus for processing copper material according to claim 2, wherein: The supporting lower sealing unit comprises a supporting plate (31) penetratingly and telescopically arranged in the middle of the inner cavity of the crushing main box body (11), the surface of the supporting plate (31) is fixedly provided with an electromagnet plate (32), and the inner surface of the crushing main box body (11) is fixedly provided with an adjusting mechanical arm (33).
5. A crushing and melting apparatus for processing copper material according to claim 4, characterized in that: The side sealing unit comprises a mounting plate (34) fixedly arranged on the side of the crushing main box body (11), the surface of the mounting plate (34) is fixedly provided with an electric telescopic rod (35), and the output rod of the electric telescopic rod (35) is fixedly provided with an L-shaped sealing plate (36) at one end.
6. The crushing and melting apparatus for processing copper material according to claim 2, wherein: The material guiding assembly (4) comprises a spring seat (41) fixedly arranged on the bottom surface of the inner cavity of the crushing main box body (11), the top surface of the spring seat (41) is fixedly provided with a material guiding inclined plate (42), and the inside of the material guiding inclined plate (42) is slidably provided with a material guiding cylinder (43).
7. The crushing and melting apparatus for processing copper material according to claim 5, wherein: The adjusting mechanical arm (33) is arranged between the outer arc plate and the inner guard plate of the hot melting auxiliary box body (13) and is fixedly connected with the bottom surface of the supporting plate (31) at a control end, and the L-shaped sealing plate (36) is slidably arranged on the left side of the crushing main box body (11).
Citation Information
Patent Citations
Copper scrap melting device
CN218539785U