Yellow phosphorus furnace feeding hopper with anti-blocking device
By installing a pneumatic hammer and a flow monitor in the feed hopper of the yellow phosphorus furnace, the blockage problem in the hopper can be solved by regularly tapping the variable pipe area, thereby improving the feeding efficiency, reducing labor intensity, and realizing the economic benefits of equipment modification.
Patent Information
- Application Number
- CN202423156292.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In the production of yellow phosphorus, the hopper outlet is prone to blockage, resulting in low feeding efficiency and high labor intensity. Improvements to existing equipment have not been effective.
A pneumatic hammer and a flow monitor are installed in the feed hopper of the yellow phosphorus furnace. The pneumatic hammer regularly strikes the variable pipe area, and the flow monitor monitors the flow in real time and activates the corresponding pneumatic hammer to guide the material, ensuring smooth material flow.
It effectively solves the problem of hopper blockage, improves material feeding efficiency, reduces the labor intensity of employees, reduces equipment modification costs, and ensures continuous material supply.
Smart Images

Figure CN223636644U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to yellow phosphorus production equipment, concretely to a yellow phosphorus furnace feeding hopper with anti -blocking device. BACKGROUND
[0002] Yellow phosphorus is an important raw material for industrial production, and the intermediate products made of yellow phosphorus are widely used in industrial production such as chemical fertilizer, pharmaceutical reagent, detergent and fire retardant. Yellow phosphorus is also an important raw material for industry. Modern industrial production of yellow phosphorus: generally can be divided into electric furnace method and blast furnace method. Compared with blast furnace method, electric furnace method has higher economic benefit and more mature industrial technology, and is widely used.
[0003] The main raw materials for yellow phosphorus production are phosphate rock, coke and silica, which are crushed into small particles and powder and mixed together, then enter the electric furnace from the hopper, and the mixture is easy to form blockage in the discharge port pipeline of the hopper. Some choose to add a hollow shaft motor in the hopper, such as application No. 201921478599.4 discloses a anti-blocking feeding mechanism for rotary kiln, which comprises a metal cylinder, a hollow shaft motor is fixed on the inner wall of the conical cover through bolts, and a plurality of grooves are arranged in the output shaft of the hollow shaft motor, a plurality of prismatic pipes are inserted into the inner wall of the grooves, and a screw blade is welded at the bottom of the side wall of the prismatic pipe. Such structure occupies the space inside the hopper, which is not convenient for operation in large storage space, and the effect is not good for some mineral powder. In addition, some vibration devices are arranged on the side wall of the hopper to solve part of the blockage problem, but there is no substantial effect on the blockage of the discharge port pipeline diameter of the hopper. Some enterprises use artificial hammer to knock the discharge port pipeline diameter to dredge, but the artificial labor intensity is too large. SUMMARY
[0004] In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides a yellow phosphorus furnace feeding hopper with anti-blocking device, which solves the problem of occasional blockage of yellow phosphorus raw material feeding, improves the feeding efficiency, reduces the artificial intensity, and solves the blockage problem of the discharge port pipeline diameter.
[0005] The utility model solves the technical scheme that adopts: the yellow phosphorus furnace feeding hopper with anti-blocking device, including a plurality of downcomer, downcomer is in a straight line, the upper end is flush, and the lower end is located above the yellow phosphorus furnace, the downcomer lower end is connected to the yellow phosphorus furnace through the variable pipe, and a pull plate is arranged between the variable pipe and the downcomer connection place, a side vertical circular support is welded on the side wall of each variable pipe, and a pneumatic hammer is installed on the circular support;
[0006] A gas pipe support is arranged below the circular support, a gas-water separator and a two-position three-way solenoid valve are arranged on the gas pipe support, the gas outlet of the gas-water separator is communicated with the pneumatic hammer through a hose, and the gas inlet is communicated with the solenoid valve.
[0007] A group of signal line pipes and air pipes are arranged beside the discharging hopper on the inspection platform, the air pipes are provided with a plurality of branch pipes connected to the electromagnetic valves, the signal line pipes are also branched into a plurality of signal lines connected to the electromagnetic valves, and the pneumatic hammer and the electromagnetic valve lines are connected to the controller.
[0008] In a more preferable solution, a hollow inclined pipe is arranged on the side wall of each bypass pipe and inclined downward, a monitoring support is arranged beside the inclined pipe, the monitoring support is a hollow cylinder, a flow monitor is arranged in the monitoring support, the flow monitor can move in the monitoring support, a support rod is arranged on the side wall of the monitoring support and vertically downward, the support rod is hollow inside and provided with a blowing pipe at the bottom, and the blowing pipe works synchronously with the corresponding electromagnetic valve.
[0009] The present application has the following advantages: due to the existence of the bypass pipe, the material falling process may cause congestion, and the external operation is not good, the bypass pipe area is knocked regularly by the pneumatic hammer or according to the actual situation, so that the bypass pipe is smooth by using the vibration effect, and the material supply is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 It is a structural schematic view of the present application.
[0011] Figure 2 It is a partial enlarged view of A in Figure 1
[0012] Figure 3 It is a partial sectional view of the monitoring support position of the present application.
[0013] The discharging hopper 1, the bypass pipe 2, the inclined pipe 201, the monitoring support 202, the flow monitor 203, the support rod 204, the pull-out plate 3, the circular support 4, the pneumatic hammer 5, the air pipe support 6, the air-water separator 7, the two-position three-way electromagnetic valve 8, the hose 9, the signal line pipe 10, the air pipe 11, the branch pipe 12 and the controller 13. DETAILED DESCRIPTION
[0014] The present application will be further described below in combination with the drawings and examples. EXAMPLE
[0015] For example, Figure 1 , 2 As shown, the yellow phosphorus furnace feeding hopper with anti-blocking device includes a plurality of lower hoppers 1 arranged in a straight line, the upper ends of which are flush and the lower ends of which are located above the yellow phosphorus furnace, the lower ends of the lower hoppers 1 are connected to the yellow phosphorus furnace through variable pipes 2, a pull plate 3 is arranged between the variable pipes 2 and the lower hoppers 1, a circular support 4 is welded on the side wall of each variable pipe 2, and a pneumatic hammer 5 is installed on the circular support 4.
[0016] A gas pipe support 6 is arranged below the circular support 4, a gas-water separator 7 and a two-position three-way electromagnetic valve 8 are arranged on the gas pipe support 6, the gas outlet of the gas-water separator 7 is connected to the pneumatic hammer 5 through a hose 9, the gas inlet is connected to the electromagnetic valve 8, a group of signal line pipes 10 and gas pipes 11 are arranged on the inspection platform beside the lower hoppers 1, the gas pipes 11 are provided with a plurality of branch pipes 12 connected to the electromagnetic valve 8, the signal line pipes 10 are also branched into a plurality of signal lines connected to the electromagnetic valve 8, and the pneumatic hammer 5 and the electromagnetic valve 8 are connected to a controller 13.
[0017] A hollow inclined pipe 201 is arranged on the side wall of each variable pipe 2 and inclined downward, a monitoring support 202 is arranged on the top of the inclined pipe 201, the monitoring support 202 is a hollow cylinder, a flow monitor 203 is arranged in the monitoring support 202, the flow monitor 203 can move in the monitoring support 202, a support rod 204 is arranged vertically downward on the side wall of the monitoring support 202, the support rod 204 is hollow and provided with a gas blowing pipe at the bottom, and the gas blowing pipe works synchronously with the corresponding electromagnetic valve.
[0018] Working principle: open the pull plate, and the lower hopper starts to supply materials to the yellow phosphorus furnace through the variable pipe. During the material feeding process, after a certain period of time, the controller starts the electromagnetic valve to work, and then the pneumatic hammer works to knock the variable pipe area, so as to ensure the smoothness of the material by using impact force and vibration. At the same time, the flow detector independently monitors the single variable pipe, and when blockage is detected, the corresponding pneumatic hammer is started to knock and dredge.
[0019] The flow detector is in a daily working state of being suspended in the inclined pipe and not in contact with the inclined pipe wall. A soft sealing ring is arranged at the port of the inclined pipe. When the flow detector detects blockage, the flow detector is blown by the gas blowing pipe in the support rod, and Figure 3 As shown, the flow detector will be tilted upward and blown away from the variable pipe wall for a period of time. After the pneumatic hammer works, the flow detector slowly descends and resets to continue working. The pneumatic hammer avoids damaging the flow detector when vibrating, and ensures the accuracy of monitoring and avoids misalignment.
[0020] On the basis of the old equipment, save the cost, do not make big changes to the existing equipment, reduce the cost of transformation, at the same time, the effect after transformation, reduce the labor intensity of employees, improve the production efficiency, at the same time, also realize independent monitoring, single blockage and single dredging. The overall equipment has regular vibration, which helps to improve the feeding speed and avoid the situation that the feeding speed is significantly slowed down although there is feeding. Vibration plays a dredging role and speeds up the feeding speed.
Claims
1. A yellow phosphorus furnace feeding hopper with anti-blocking device, comprising a plurality of lower hoppers, the lower hoppers are arranged in a straight line, the upper ends are flush, and the lower ends are located above the yellow phosphorus furnace, the lower ends of the lower hoppers are connected to the yellow phosphorus furnace through a variable tube, and a pull plate is arranged between the connection between the variable tube and the lower hopper, characterized in that: A side stand is welded on each side wall of the bypass pipe, and a pneumatic hammer is installed on the side stand; A gas pipe stand is arranged below the side stand, and a gas-water separator and a two-position three-way electromagnetic valve are arranged on the gas pipe stand. A group of signal line pipes and gas pipes are arranged on the inspection platform beside the discharge hopper, the gas pipes are connected to the electromagnetic valves, and the signal line pipes are also branched into a plurality of signal lines connected to the electromagnetic valves.
2. A yellow phosphorus furnace feed hopper with anti-blocking device according to claim 1, characterized in that: Each hollow inclined pipe is inclined downward on the side wall of the bypass pipe, a monitoring stand is arranged beside the inclined pipe, the monitoring stand is a hollow cylinder, a flow monitor is arranged in the monitoring stand, the flow monitor can move in the monitoring stand, a support rod is vertically arranged on the side wall of the monitoring stand, the support rod is hollow and is provided with a blowing pipe at the bottom, and the blowing pipe works synchronously with the corresponding electromagnetic valve.
Citation Information
Patent Citations
Anti-blocking feeding mechanism for rotary kiln
CN210773370U