Follow-up anti-collision height measuring mechanism

By designing a follow-up anti-collision height measurement mechanism, the problem of existing equipment being unable to simultaneously measure height and cut has been solved, realizing efficient and accurate measurement and anti-collision functions for the five-axis waterjet cutting equipment, and improving the flexibility and safety of the equipment.

CN223636768UActive Publication Date: 2025-12-05LIAONING WANLIN TECH CO LTD
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Patent Information

Application Number
CN202422108970.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-12-05
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

Existing anti-collision height measurement equipment is difficult to simultaneously measure height and cut, is prone to false alarms, and occupies a large space on five-axis waterjet cutting equipment, lacking flexibility and applicability.

Method used

A follow-up anti-collision height measurement mechanism was designed, including a support, a fixing plate, an anti-collision shell, an impact sensing component, a height measurement shell, and a displacement sensor. The height measurement and anti-collision are synchronized through a contact sensor and a reset unit. The detection head is height adjustable and closely fits the five-axis cutter head to reduce errors.

Benefits of technology

It enables simultaneous height measurement and cutting, improving work efficiency, reducing equipment space occupation, lowering the risk of collision, extending equipment life, and enhancing cutting accuracy and safety.

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Abstract

The utility model discloses a follow-up anti-collision height measuring mechanism, relates to the technical field of anti-collision detection, solves the technical problems that in the prior art, height measurement and cutting cannot be carried out at the same time, and misinformation is prone to being generated, and comprises a support, a pair of fixing plates are fixedly installed on the support, and anti-collision shells are fixedly installed on the side wall faces of the pair of fixing plates. An impact sensing assembly is installed in the anti-collision shell, a height measuring shell and a displacement sensor are installed in the impact sensing assembly, and by means of the device, the working efficiency can be improved, and the machining time can be shortened; the height measurement function and the anti-collision function are integrated, it is ensured that precise height measurement can be provided in the cutting operation, and damage caused by tool bit collision can be avoided; the probing distance and height of the probe can be freely adjusted to adapt to different workpieces and cutting requirements; the detection head is kept stable in the moving process, the rotation stopping effect is achieved, and it is ensured that accurate detection is conducted under high sensitivity; and the stability and the accuracy of height measurement are maintained in the cutting process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of anti -collision detection, concretely is follow -up anti -collision height -measuring mechanism. BACKGROUND

[0002] The utility model relates to the technical field, follow -up anti -collision height -measuring equipment is a height measuring device installed on water jet cutting cutter head, mainly through sensor monitoring material's height position, thereby effectively avoid water cutting cutter head and material collision, prevent cutter head damage. The current market's mainstream anti -collision and height -measuring device often cannot give consideration to these two functions, and usually fixed on the Z axis of water jet cutting equipment, only applicable to three -axis water jet cutting system.

[0003] The current market available anti -collision height -measuring equipment is relatively less, and the technical maturity is lower, mainly shows several characteristics: first, these devices usually fixed on Z axis sliding table, cannot realize follow -up function. Secondly, five -axis water cutting equipment compares to three -axis equipment occupies larger space, in order to avoid interference, anti -collision equipment usually keeps away from water jet cutting cutter head, and this further increases the space occupation of Z axis. These factors limit the flexibility and applicability of existing anti -collision height -measuring equipment.

[0004] The prior art has the technical problems of being unable to simultaneously measure height and cut and being prone to false alarms. SUMMARY

[0005] In view of the deficiencies of the prior art, the utility model provides follow -up anti -collision height -measuring mechanism, solves the prior art's technical problems of being unable to simultaneously measure height and cut and being prone to false alarms.

[0006] To achieve the above object, the utility model discloses the following technical scheme: follow -up anti -collision height -measuring mechanism, including support, a pair of fixed plate is fixedly installed on the support, a pair of fixed plate side wall surface fixedly installed has anti -collision shell, the anti -collision shell is installed in the impact sensing component, the impact sensing component is installed in the height -measuring shell and displacement sensor, the height -measuring shell and anti -collision shell are connected with reset unit, the displacement sensor is installed in the height -measuring shell, the adjustable height -measuring component is installed in the displacement sensor lower extreme, and the detection head is installed in the adjustable height -measuring component lower extreme.

[0007] Preferably, the impact sensing component includes a contact sensor and a transition cover, the transition cover is provided with a contact cone surface, the contact sensor and the transition cover are correspondingly installed, the contact sensor is installed in the anti -collision shell, and the transition cover is fixedly installed on the upper end of the height -measuring shell.

[0008] Preferably, the reset unit comprises a tension spring, a spring support is fixedly installed in the height measuring shell, one end of the tension spring is connected to the spring support, a hexagonal support is fixedly installed at the other end of the tension spring, and the hexagonal support is fixedly connected to the height measuring shell.

[0009] Preferably, the adjustable height measuring assembly comprises a sliding rod, the sliding rod is slidingly installed in the height measuring shell, a spring groove moving seat is connected between the detection end of the displacement sensor and the sliding rod, and the detection head is fixedly installed on the sliding rod.

[0010] Preferably, a spring seat is fixedly installed on the spring groove moving seat, a compression spring is connected between the height measuring shell and the spring seat, and the compression spring is sleeved outside the displacement sensor.

[0011] Preferably, a sliding rail is fixedly installed in the height measuring shell, and a sliding block is fixedly installed on the spring groove moving seat and slidingly installed on the sliding rail.

[0012] Preferably, the detection head is a ring-shaped head, a bent rod is installed at one end of the detection head, the bent rod is connected to one end of the sliding rod, a cover-shaped nut is fixedly installed on the sliding rod, a hexagonal nut is connected to the detection head and the sliding rod, an external thread is arranged at the lower end of the sliding rod, the cover-shaped nut and the hexagonal nut are threadedly connected to the sliding rod, the detection head is fixed to the lower end of the sliding rod through the cover-shaped nut and the hexagonal nut, the height of the detection head is adjusted by rotating the cover-shaped nut, and the detection head is composed of two parts and the extension length of the detection head is changed by a fixing screw.

[0013] Preferably, a tower-shaped protective sleeve is connected between the height measuring shell and the sliding rod.

[0014] Advantages

[0015] The utility model provides a follow -up anti -collision height measuring mechanism, the utility model discloses can realize the simultaneous operation of height measurement and water jet cutting, improve work efficiency, shorten processing time, the mechanism effectively integrates height measurement and anti -collision function, ensures in cutting operation can provide accurate height measurement, can avoid the damage caused by cutter head collision, the detection head can freely adjust its probe distance and height, adapts to different workpieces and cutting demand, the detection head keeps stable in the movement process, has the effect of stopping rotation, ensures accurate detection under high sensitivity, the design structure of detection head is firm, ensures the stability and accuracy of height measurement in the cutting process, the possibility of sensor collision is reduced by reasonable internal structure, thereby reduces the failure rate, prolongs the service life of equipment, adopts the contact type monitoring technology of multipoint, makes the transmission of collision signal more timely, improves the safety of cutting process, the detection head has the rapid rebound reset ability, signal change reaction is quick, ensures the quick response to the sudden situation, the high part and the anti -collision part junction design multipoint limit, avoids the error caused by torsional deviation in use, the device is close to AC five -axis cutter head, reduces the occupied area of overall equipment, improves the space utilization rate. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is side view structure schematic diagram of follow -up anti -collision height measuring mechanism of the utility model.

[0017] Fig. 2 It is collision state cross section structure schematic diagram of follow -up anti -collision height measuring mechanism of the utility model.

[0018] Fig. 3 It is side view structure schematic diagram of follow -up anti -collision height measuring mechanism of the utility model.

[0019] In the drawing: 1, support; 2, fixed plate; 3, anti -collision shell; 4, height measuring shell; 5, displacement sensor; 6, detection head; 7, contact sensor; 8, transition cover; 9, contact cone surface; 10, tension spring; 11, spring support; 12, hexagonal support; 13, sliding rod; 14, spring groove moving seat; 15, spring seat; 16, compression spring; 17, slide rail; 18, sliding block; 19, cover nut; 20, hexagonal nut; 21, tower type protective sleeve; DETAILED DESCRIPTION

[0020] In order to further illustrate the technical means and effects adopted by the present application to achieve the predetermined object, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. The detailed description is as follows.

[0021] Please refer to Figs. 1-3 The utility model provides a technical scheme: follow -up anti -collision height -finding mechanism, including support 1, a pair of fixed plate 2 is fixedly installed on support 1, a pair of fixed plate 2 side wall surface fixedly installed with anti -collision shell 3, the anti -collision shell 3 is installed with the impact sensing assembly in, the impact sensing assembly is installed with height -finding shell 4 and displacement sensor 5 in, reset unit is connected in height -finding shell 4 and anti -collision shell 3, displacement sensor 5 is installed in height -finding shell 4, adjustable height -finding assembly is installed in the lower end of displacement sensor 5, detection head 6 is installed in the lower end of adjustable height -finding assembly.

[0022] The embodiment is further provided with the impact sensing assembly including contact sensor 7 and transition cover 8, the transition cover 8 is provided with contact cone surface 9, the contact sensor 7 and the transition cover 8 are correspondingly installed, the contact sensor 7 is installed in the anti -collision shell 3, and the transition cover 8 is fixedly installed on the upper end of the height -finding shell 4.

[0023] The embodiment is further provided with the reset unit including tension spring 10, spring support 11 is fixedly installed in height -finding shell 4, one end of tension spring 10 is connected to spring support 11, the other end of tension spring 10 is fixedly installed with hexagonal support 12, and the hexagonal support 12 is fixedly connected to the height -finding shell 4.

[0024] The embodiment is further provided with the adjustable height -finding assembly including sliding rod 13, the sliding rod 13 is slidably installed in the height -finding shell 4, spring groove moving seat 14 is connected between the detection end of displacement sensor 5 and the sliding rod 13, and detection head 6 is fixedly installed on the sliding rod 13.

[0025] The embodiment is further provided with the spring groove moving seat 14, and the spring seat 15 is fixedly installed on the spring groove moving seat 14, the compression spring 16 is connected between the height -finding shell 4 and the spring seat 15, and the compression spring 16 is sleeved on the outer side of displacement sensor 5.

[0026] The embodiment is further provided with the spring groove moving seat 14, and the spring seat 15 is fixedly installed on the spring groove moving seat 14, the compression spring 16 is connected between the height -finding shell 4 and the spring seat 15, and the compression spring 16 is sleeved on the outer side of displacement sensor 5.

[0027] The embodiment is further provided with a detection head 6, one end of which is provided with a bent rod connected to one end of the sliding rod 13, a cover-shaped nut 19 is fixedly installed on the sliding rod 13, a hexagonal nut 20 is connected to the detection head 6 and the sliding rod 13, the lower end of the sliding rod 13 is provided with external threads, the cover-shaped nut 19 and the hexagonal nut 20 are threadedly connected to the sliding rod 13, the detection head 6 is fixed to the lower end of the sliding rod 13 through the cover-shaped nut and the hexagonal nut 20, the height of the detection head 6 is adjusted by rotating the cover-shaped nut 19, and the detection head 6 is composed of two parts and the extension length of the detection head 6 is changed by a fixing screw.

[0028] The embodiment is further provided with a tower-shaped protective sleeve 21 connected between the height detection shell 4 and the sliding rod 13.

[0029] The detailed connection means is a technology known in the art. Figs. 1-3 The height detection part

[0030] Components: the detection head 6 is fixed to the lower end of the sliding rod 13 through the cover-shaped nut and the hexagonal nut 20, and the height thereof can be adjusted by rotating the cover-shaped nut 19. The detection head 6 is composed of two parts, and the extension length thereof is adjusted by a fixing screw. The upper end of the sliding rod 13 is connected to the spring groove moving seat 14, and a locking screw is used for fixing. The spring groove moving seat 14 is fixed to the sliding block 18, and moves up and down by means of the slide rail 17.

[0031] A compression spring 16 is installed on the cantilever of the spring groove, and is installed between the fixed ring directly above and the compression spring 16. When the probe is subjected to force, the compression spring 16 will be elastically deformed. When the probe is no longer subjected to force, the spring will restore the deformation to reset the probe.

[0032] The fixed ring, the transition ring, the transition cover 8 and the height detection shell 4 are sequentially connected, the displacement sensor 5 is installed on the transition cover 8, the bottom of the probe is in contact with the center groove of the spring groove in a relaxed state, and the signal compression transmission is performed with the probe rising.

[0033] The bushing is fixed to the threaded top of the lower end of the sliding rod 13 through the hexagonal nut 20, and the tower-shaped protective sleeve 21 wraps the bushing and the annular base at the lower end of the shell to prevent splashing from polluting the internal structure during work.

[0034] The sensor fixing shell, the sensor fixing plate 2, the shell fixing plate 2 and the shell are sequentially fixed and installed by screws. Four groups of contact sensors 7 are uniformly distributed on the sensor fixing plate 2.

[0035] The transition cover 8 of the height detection part is butted in the corresponding position with the sensor fixing shell of the impact detection part, ensuring that the contact sensor 7 is in contact with the surface of the transition cover 8; the height detection part and the impact detection part are connected through the extension spring 10, and the spring support 11 is installed to adjust the height of the upper cover, so as to tightly contact the two; the transition cover 8 of the height detection part is installed with a plurality of positioning pins, and the sensor fixing shell in the corresponding position is provided with a hole position, so as to prevent the rotation of the height detection part; the support 1 is installed to the anti-collision part shell through the fixing plate 2, and is connected with the five-axis tool head.

[0036] When the detection head 6 contacts the material surface, the force is compressed upward, driving the compression spring 16 to elastically deform, and the spring groove moving seat 14 is displaced upward, pushing the displacement sensor 5 to generate a height signal; when the force is removed, the compression spring 16 restores the deformation, so that the probe is reset.

[0037] The height detection part and the impact detection part are connected through four groups of extension springs 10. If the detection head 6 collides with the material, the height detection part will be tilted in the opposite direction, causing the transition cover 8 to separate from the contact sensor 7, thereby generating a collision signal; when the detection head 6 separates from the material, the extension spring 10 restores it to the initial position by pulling force, and the collision signal is removed.

[0038] The device is directly connected to the AC five-axis tool head through the support 1, and the sensor wire enters the inside of the tool head to avoid interference. The whole device rotates with the C shaft, and remains relatively static with the C shaft of the AC five-axis tool head, thereby reducing the detection error.

[0039] Through the above design and working principle, the device effectively improves the height measurement and anti-collision ability of water jet cutting, and provides a more reliable solution for practical application.

[0040] It should be noted that, in this text, relationship terms such as first and second are only used to distinguish one entity or operation from another, and do not necessarily require or imply any actual relationship or order between the entities or operations.

[0041] The above is only the preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content without departing from the scope of the technical solution of the present application, and any equivalent embodiments with equivalent changes are equivalent to the above embodiments. Any modification, change, modification and modification of the above embodiments according to the technical essence of the present application are still within the scope of the technical solution of the present application.

Claims

1. A follow-up anti-collision altimeter mechanism comprising a support (1), characterized in that, The support (1) is fixedly installed with a pair of fixed plates (2), the side wall surface of the pair of fixed plates (2) is fixedly installed with an anti-collision shell (3), the anti-collision shell (3) is installed with an impact sensing assembly, the impact sensing assembly is installed with a height measuring shell (4) and a displacement sensor (5), the height measuring shell (4) and the anti-collision shell (3) are connected with a reset unit, the displacement sensor (5) is installed in the height measuring shell (4), the lower end of the displacement sensor (5) is installed with an adjustable height measuring assembly, and the lower end of the adjustable height measuring assembly is installed with a detection head (6).

2. The follow-up crash altimeter mechanism according to claim 1, characterized in that The impact sensing assembly comprises a contact sensor (7) and a transition cover (8), the transition cover (8) is provided with a contact cone surface (9), the contact sensor (7) and the transition cover (8) are correspondingly installed, the contact sensor (7) is installed in the anti-collision shell (3), and the transition cover (8) is fixedly installed on the upper end of the height measuring shell (4).

3. The follow-up crash height-measuring mechanism according to claim 2, characterized in that The reset unit comprises a tension spring (10), the height measuring shell (4) is fixedly installed with a spring support (11), one end of the tension spring (10) is connected to the spring support (11), the other end of the tension spring (10) is fixedly installed with a hexagonal support (12), and the hexagonal support (12) is fixedly connected to the transition cover (8).

4. The follow-up crash height-measuring mechanism according to claim 1, characterized in that The adjustable height measuring assembly comprises a sliding rod (13), the sliding rod (13) is slidingly installed in the height measuring shell (4), a spring groove moving seat (14) is connected between the detection end of the displacement sensor (5) and the sliding rod (13), and the detection head (6) is fixedly installed on the sliding rod (13).

5. The follow-up crash height-measuring mechanism according to claim 4, characterized in that A spring seat (15) is fixedly installed on the spring groove moving seat (14), a compression spring (16) is connected between the height measuring shell (4) and the spring seat (15), and the compression spring (16) is sleeved outside the displacement sensor (5).

6. The follow-up crash height-measuring mechanism according to claim 5, characterized in that A sliding rail (17) is fixedly installed in the height measuring shell (4), and a sliding block (18) is fixedly installed on the spring groove moving seat (14) and slidingly installed on the sliding rail (17).

7. The follow-up crash height-measuring mechanism according to claim 4, characterized in that The detection head (6) is a ring head, one end of the detection head (6) is installed with a bent rod, the bent rod is connected to one end of the sliding rod (13), a cover-shaped nut (19) is fixedly installed on the sliding rod (13), hexagonal nuts (20) are connected to the detection head (6) and the sliding rod (13), the lower end of the sliding rod (13) is provided with external threads, and the cover-shaped nut (19) and the hexagonal nuts (20) are threadedly connected with the sliding rod (13).

8. The follow-up crash height-measuring mechanism according to claim 7, characterized in that A tower-shaped protective sleeve (21) is connected between the height measuring shell (4) and the sliding rod (13).