Self-checking device for massager production
By integrating a modular self-inspection device, utilizing pneumatic finger clamping, visual camera detection, and functional testing mechanism, the problems of low testing efficiency and high cost in massager production have been solved, achieving efficient and accurate automatic testing and improving the yield rate.
Patent Information
- Application Number
- CN202520078899.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-01-14
AI Technical Summary
The current massager production process suffers from low testing efficiency and is prone to oversights, leading to substandard products entering the market. Furthermore, traditional machine testing requires multiple devices, increasing costs.
Design an integrated modular self-testing device, including a clamping mechanism, a testing mechanism, a sealing mechanism, and a functional testing mechanism. It utilizes pneumatic finger clamping, visual camera detection, and a sealed box to simulate the usage process, combined with vibration and current detection, to achieve comprehensive automatic testing.
It improved the accuracy and efficiency of testing, reduced the number of products that failed to meet appearance and performance standards, lowered production costs, and increased the yield rate.
Smart Images

Figure CN223637129U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to massager inspection technical field, concretely is a self -checking device for massager production. BACKGROUND
[0002] The self -checking device for massager production is a kind of equipment for automatically detecting and verifying the functions and safety of massager in the production process of massager. This self -checking device can ensure that the various performance indicators of massager after production meet the design requirements, and can work safely and reliably in use.
[0003] The existing massagers are basically manually detected, which not only has low detection efficiency but also is prone to negligence to cause unqualified products to flow into the market. There are also some parts detected by machine, but all use multiple machines or module units to complete the detection process, which not only wastes time but also needs to purchase multiple devices to increase production cost, therefore we need to propose a self -checking device for massager production. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a self -checking device for massager production, which has the advantages of realizing machine integration detection and integrated module detection to solve the problems in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme: a self -checking device for massager production, including bottom plate and massager body, the top of bottom plate is installed with the clamping mechanism for clamping and moving massager body to carry out inspection, the top of bottom plate is installed with support, the upper portion of support is installed with detection mechanism for omnibearing appearance detection of massager body;
[0006] The top of bottom plate and the side away from clamping mechanism are installed with mounting plate, one side of mounting plate is installed with sealing mechanism for sealing detection, the side away from sealing mechanism of bottom plate is provided with function detection mechanism for detecting vibration frequency and discharge effect of massager body.
[0007] Preferably, the clamping mechanism includes a first electric slide rail, the first electric slide rail is installed on the top of the bottom plate, a first mounting rod is installed on the top of the moving end of the first electric slide rail, a first pneumatic finger is installed on the surface of the first mounting rod, and a rotating mechanism is installed on the top of the bottom plate and corresponds to the first electric slide rail.
[0008] Preferably, the rotating mechanism includes a second electric slide rail, the second electric slide rail is installed on the top of the bottom plate and corresponds to the first electric slide rail, an electric turntable is installed on the top of the moving end of the second electric slide rail, a second mounting rod is installed on the rotating end of the electric turntable, and a second pneumatic finger is installed on the surface of the second mounting rod.
[0009] Preferably, the detection mechanism comprises a ring-shaped electric guide rail, which is installed above the support, and a visual camera is installed on the surface of the moving end of the ring-shaped electric guide rail, and the photographing end of the visual camera always points to the massager body when the moving end of the ring-shaped electric guide rail moves.
[0010] Preferably, the sealing mechanism comprises a first mounting block, which is installed on one side of the mounting plate, a first electric cylinder is installed on the side, away from the mounting plate, of the first mounting block, a first sealing box is installed at the output end of the first electric cylinder, a second mounting block is installed on one side of the mounting plate and below the first mounting block, a second electric cylinder is installed on the side, away from the mounting plate, of the second mounting block, a second sealing box is installed at the output end of the second electric cylinder, and the first sealing box cooperates with the second sealing box and is internally provided with a sealing groove matched with the vibration end of the massager body.
[0011] Preferably, the function detection mechanism comprises a current detection box, which is installed on the side, away from the first mounting block, of the mounting plate, and wires are respectively installed on the two sides of the current detection box, and the wires are respectively extended to the inside of the first sealing box from the two sides of the first sealing box at the ends, away from the current detection box.
[0012] Preferably, the vibration monitoring mechanism comprises a vibration detection box, which is installed on the side, away from the second mounting block, of the mounting plate, and probes are respectively installed on the two sides of the vibration detection box, and the probes are respectively extended to the inside of the second sealing box from the two sides of the second sealing box at the ends, away from the vibration detection box.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The pneumatic fingers in the clamping mechanism replace the fingers of the workers to hold the massager body, and the rotating mechanism in the clamping mechanism can move the massager body to the next detection point. The visual camera of the detection mechanism detects the appearance, and the detection efficiency and the detection precision are improved. The sealing mechanism simulates the extrusion in the use process of the product, and the function during the actual scene simulation use is simulated to determine whether the function is intact. The function detection mechanism can cooperate with the sealing mechanism to detect whether the vibration and the discharge function of the massager meet the requirements.
[0015] 2. The utility model integrates the modular detection, and the detection efficiency is improved compared with the traditional single modular detection transported by the circulation platform. The appearance and the performance are not unqualified due to the collision and the abrasion in the circulation process, and the detection efficiency is improved. The good product rate and the detection efficiency of the product are improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a sectional view of the utility model;
[0017] Figure 2 is a sectional view of the utility model;
[0018] Figure 3 is a sectional view of the spherical groove of the utility model;
[0019] Figure 4 is a sectional view of the annular electric guide rail of the utility model.
[0020] In the figure: 1, bottom plate; 2, massager body; 3, support; 4, first electric slide rail; 5, first mounting rod; 6, first pneumatic finger; 7, second electric slide rail; 8, probe; 9, electric turntable; 10, second mounting rod; 11, second pneumatic finger; 12, annular electric guide rail; 13, visual camera; 14, first mounting block; 15, first electric cylinder; 16, first sealing box; 17, second mounting block; 18, second electric cylinder; 19, second sealing box; 20, spherical groove; 21, current detection box; 22, wire; 23, vibration detection box; 24, mounting plate. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Please refer to Figures 1-4The utility model provides a technical scheme: a self -checking device for massager production, including bottom plate 1 and massager body 2, the top of bottom plate 1 is equipped with the clamping mechanism for clamping and moving massager body 2 and carries out the inspection, the clamping mechanism includes first electric slide 4, and first electric slide 4 is installed at the top of bottom plate 1, and the top of first electric slide 4 mobile end is equipped with first mounting rod 5, and the surface of first mounting rod 5 is equipped with first pneumatic finger 6, and the top of bottom plate 1 is equipped with rotating mechanism and with first electric slide 4 corresponding. Rotating mechanism includes second electric slide 7, and second electric slide 7 is installed at the top of bottom plate 1 and with first electric slide 4 corresponding, and the top of second electric slide 7 mobile end is equipped with electric turntable 9, and the rotating end of electric turntable 9 is equipped with second mounting rod 10, and the surface of second mounting rod 10 is equipped with second pneumatic finger 11. Artificially put in massager body 2 handle position is against second pneumatic finger 11, and after the clamping of second pneumatic finger 11, first pneumatic finger 6 moves to the other end of massager body 2 along the direction of first electric slide 4 and carries out clamping, prepares to carry out the appearance detection of next step. With first pneumatic finger 6 and second pneumatic finger 11 replace the manual improvement of the clamping intensity and the stability of the grasping to improve the detection accuracy.
[0023] The top of bottom plate 1 is equipped with support 3, and the top of support 3 is equipped with detection mechanism for omnibearing appearance detection of massager body 2;Detection mechanism includes annular electric guide rail 12, and annular electric guide rail 12 is installed at the top of support 3, and the surface of annular electric guide rail 12 mobile end is equipped with visual camera 13, and the photographing end of visual camera 13 is always directed to massager body 2 when moving the mobile end of annular electric guide rail 12. Annular electric guide rail 12 starts the mobile end and drives visual camera 13 to move along annular electric guide rail 12, simultaneously, first electric slide 4 and second electric slide 7 move synchronously, cooperate visual camera 13 and carry out all -round appearance detection. Reduce the blind area of appearance detection, improve the detection accuracy.
[0024] After appearance detection is qualified, first pneumatic finger 6 opens, and moves away from massager body 2 along the direction of first electric slide 4, and after second pneumatic finger 11 moves to the position not interfering with annular electric guide rail 12 along the direction of second electric slide 7, electric turntable 9 rotates ninety degrees, and then second pneumatic finger 11 moves to the one end distance not contacting, no interference of annular electric guide rail 12 along the position of second electric slide 7. Then electric turntable 9 rotates ninety degrees again along the rotating direction of previous time, and prepares to carry out the detection of next step.
[0025] The top of the bottom plate 1 and the side away from the clamping mechanism is provided with a mounting plate 24, one side of the mounting plate 24 is provided with a sealing mechanism for sealing detection; the sealing mechanism comprises a first mounting block 14, the first mounting block 14 is installed on one side of the mounting plate 24, a first electric cylinder 15 is installed on the side of the first mounting block 14 away from the mounting plate 24, a first sealing box 16 is installed on the output end of the first electric cylinder 15, a second mounting block 17 is installed on one side of the mounting plate 24 and below the first mounting block 14, a second electric cylinder 18 is installed on the side of the second mounting block 17 away from the mounting plate 24, a second sealing box 19 is installed on the output end of the second electric cylinder 18, the first sealing box 16 cooperates with the second sealing box 19 and is internally provided with a sealing groove 20 matched with the vibration end of the massager body 2. The output end of the second electric cylinder 18 and the first electric cylinder 15 is retracted to drive the first sealing box 16 and the second sealing box 19 to separate, and the second pneumatic finger 11 sends the ball head of the massager body 2 massage end into the spherical groove 20 along the direction of the second electric sliding rail 7. The output end of the first electric cylinder 15 and the second electric cylinder 18 is synchronously extended to push out the first sealing box 16 and the second sealing box 19. It is detected whether the massager body 2 can normally use the function of being pressed during use. Simulating real use is convenient for detecting problems in subsequent use and avoiding quality problems in the use process of customers.
[0026] The bottom plate 1 is provided with a function detection mechanism for detecting the vibration frequency and discharge effect of the massager body 2 away from the sealing mechanism; the function detection mechanism comprises a current detection box 21, the current detection box 21 is installed on the side of the mounting plate 24 away from the first mounting block 14, and wires 22 are respectively installed on the two sides of the current detection box 21, one end of the wire 22 away from the current detection box 21 extends to the inside of the first sealing box 16 from the two sides thereof, and a vibration monitoring mechanism is installed on the side of the mounting plate 24 away from the second mounting block 17. The vibration monitoring mechanism comprises a vibration detection box 23, the vibration detection box 23 is installed on the side of the mounting plate 24 away from the second mounting block 17, and probes 8 are respectively installed on the two sides of the vibration detection box 23, one end of the probe 8 away from the vibration detection box 23 extends to the inside of the second sealing box 19 from the two sides thereof. The inside of the current detection box 21 is provided with a micro-current sensor, the wire 22 led out of the monitoring end of the micro-current sensor is used for detecting whether the micro-current released by the massager meets the standard, the inside of the vibration detection box 23 is provided with a vibration sensor, the probe 8 led out of the detection end of the vibration sensor is used for detecting whether the vibration frequency of the massager meets the standard. The integrated module type detection can complete all detections with one device, without spending more cost to buy more modular devices.
[0027] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A self-checking device for massager production, comprising a base plate (1) and a massager body (2), characterized in that: The top of the bottom plate (1) is provided with a clamping mechanism for clamping and moving the massager body (2) for inspection, and the top of the bottom plate (1) is provided with a support (3), and the upper side of the support (3) is provided with a detection mechanism for detecting the overall appearance of the massager body (2). The top of the bottom plate (1) is provided with a mounting plate (24) away from the clamping mechanism, and the mounting plate (24) is provided with a sealing mechanism for sealing detection on one side, and the bottom plate (1) is provided with a function detection mechanism for detecting the vibration frequency and discharge effect of the massager body (2) away from the sealing mechanism.
2. The self-checking device for a massager according to claim 1, characterized by: The clamping mechanism comprises a first electric sliding rail (4) installed on the top of the bottom plate (1), and a first mounting rod (5) is installed on the top of the moving end of the first electric sliding rail (4), and a first pneumatic finger (6) is installed on the surface of the first mounting rod (5), and a rotating mechanism is installed on the top of the bottom plate (1) and corresponds to the first electric sliding rail (4).
3. The self-checking device for a massager production according to claim 2, characterized in that: The rotating mechanism comprises a second electric sliding rail (7) installed on the top of the bottom plate (1) and corresponding to the first electric sliding rail (4), and an electric turntable (9) is installed on the top of the moving end of the second electric sliding rail (7), and a second mounting rod (10) is installed on the rotating end of the electric turntable (9), and a second pneumatic finger (11) is installed on the surface of the second mounting rod (10).
4. The self-checking device for a massager according to claim 3, characterized by: The detection mechanism comprises a ring-shaped electric guide rail (12) installed on the upper side of the support (3), and a visual camera (13) is installed on the surface of the moving end of the ring-shaped electric guide rail (12), and the photographing end of the visual camera (13) always points to the massager body (2) when the moving end of the ring-shaped electric guide rail (12) moves.
5. The self-checking device for a massager according to claim 4, characterized by: The sealing mechanism comprises a first mounting block (14) installed on one side of the mounting plate (24), a first electric cylinder (15) installed on the side away from the mounting plate (24) of the first mounting block (14), a first sealing box (16) installed on the output end of the first electric cylinder (15), a second mounting block (17) installed on one side of the mounting plate (24) and below the first mounting block (14), a second electric cylinder (18) installed on the side away from the mounting plate (24) of the second mounting block (17), a second sealing box (19) installed on the output end of the second electric cylinder (18), and the first sealing box (16) and the second sealing box (19) are matched and internally provided with a sealing groove (20) matched with the vibration end of the massager body (2).
6. The self-checking device for a massager according to claim 5, wherein: The function detection mechanism comprises a current detection box (21), which is installed on one side of the mounting plate (24) away from the first mounting block (14), both sides of the current detection box (21) are respectively provided with wires (22), one end of the wire (22) away from the current detection box (21) respectively extends to the inside of the first sealing box (16) from both sides of the first sealing box (16), and one side of the mounting plate (24) away from the second mounting block (17) is provided with a vibration monitoring mechanism.
7. The self-checking device for a massager according to claim 6, characterized by: The vibration monitoring mechanism comprises a vibration detection box (23), which is installed on one side of the mounting plate (24) away from the second mounting block (17), both sides of the vibration detection box (23) are respectively provided with probes (8), and one end of the probe (8) away from the vibration detection box (23) respectively extends to the inside of the second sealing box (19) from both sides of the second sealing box (19).