High-radio-frequency double-layer dial wheel turbulent flow drive plate device

By optimizing the projectile launch path through a double-layer dial turbulence control device, the projectile synchronization problem in the traditional dial structure is solved, resulting in higher radio frequency performance and stability.

CN223639094UActive Publication Date: 2025-12-05TAIYUAN UNIVERSITY OF TECHNOLOGY
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Patent Information

Application Number
CN202520564614.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-12-05
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

When the traditional dial structure rotates at high speed, the projectile is difficult to synchronize with the dial, resulting in frequent blank firing incidents, which limits the dial speed and the upper limit of the radio frequency of the launching mechanism.

Method used

The device employs a double-layer dial wheel and turbulence control system, which includes a stator and a rotor. Through the design of the double-layer dial wheel and turbulence control column, the projectile launch path is optimized to ensure that the projectile moves synchronously with the dial wheel.

Benefits of technology

It effectively reduces empty-shot incidents, increases the radio frequency limit of the launching mechanism, and ensures that the projectile can be launched stably under high-speed rotation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high radio frequency double-layer dial wheel turbulent flow dial device which is composed of a stator part and a rotor part, a double-layer dial wheel and a turbulent flow column are both installed on the rotor part, and a preassembled layer is added outside a working layer of the double-layer dial wheel, so that a dial tooth space of the working layer is vertically filled by the preassembled layer, the empty elastic rate is reduced, and the service life of the double-layer dial wheel is prolonged. The turbulent flow column is vertically installed above shifting teeth of a shifting wheel of a preassembled layer, when the shifting disc rotates, the projectile is driven to synchronously move through the turbulent flow effect, the synchronous movement enables the projectile to be matched with the speed of the shifting wheel, and therefore the projectile can more easily and accurately fall into the space of the shifting teeth of the shifting wheel, in this way, the projectile launching process is optimized, and the projectile launching efficiency is improved. The problem of empty bullets caused by high-speed rotation is reduced, the upper limit of the rotating speed of the drive plate is effectively improved, the overall performance and efficiency of the projectile launching device are improved, and a projectile launching system can stably operate at a higher speed; the device can be widely applied to the field of industrial processing.
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Description

Technical Field

[0001] This utility model relates to a high-frequency double-layer dial spoiler device, belonging to the field of industrial processing technology. Background Technology

[0002] In the industrial processing and manufacturing sector, especially in automated production lines, the demand for precise material processing is growing. Industries such as automobile manufacturing, aerospace, electronic equipment, and precision instruments have strict requirements for the surface treatment of components, requiring the use of high-speed launching devices to launch projectiles for surface cleaning, roughness adjustment, stress relief, and surface strengthening.

[0003] In applications requiring high-frequency transmission, traditional dial structures present a significant problem: when the dial rotates at high speed, the projectiles positioned above it often remain stationary or rotate at a slow speed. In this situation, the projectiles struggle to synchronize with the high-speed rotating dial, preventing them from falling into the dial's tread space in time. This phenomenon, known as a "dry run" during projectile firing, occurs with a significantly increased frequency as the dial's rotational speed increases. However, increasing the rotational speed fails to enhance the radio frequency, thus limiting the dial's rotational speed and the upper limit of the transmission mechanism's radio frequency range.

[0004] Therefore, a high-frequency dial mechanism is needed to improve the above problems. Utility Model Content

[0005] This invention overcomes the shortcomings of existing technologies and provides a high-frequency dual-layer dial turbulence control device, which effectively solves the problem of empty launches and improves the radio frequency limit of the transmitting mechanism.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a high-frequency double-layer dial turbulence dial device, comprising a stator part and a rotor part;

[0007] The stator part includes an upper dial, a spring divider, and a lower dial, which are connected sequentially from top to bottom through four outer fixing holes;

[0008] The upper dial is divided into an upper limit ring and a spring bearing. The spring bearing is fixed to the side hole of the upper limit ring by screws.

[0009] The lower dial consists of three turning bearings, washers, and a lower limit ring, which are fixed in sequence from top to bottom by screws.

[0010] The rotor part comprises a motor, a shaft coupling and a double-layered dial wheel; the power output end of the motor is connected to the bottom end of the double-layered dial wheel through the shaft coupling, and the double-layered dial wheel comprises double-layered dial wheel teeth and a spoiler column, which is fixed above the double-layered dial wheel teeth through screws.

[0011] The stator part is connected to the threaded hole on the motor of the rotor part through the hole on the lower limiting ring by screws, and can move relatively.

[0012] Further, the stator part and the rotor part are connected through the motor and the lower limiting ring.

[0013] Further, the split bullet bearing is fixed to the starting end of the split bullet piece through the side hole of the upper limiting ring.

[0014] Further, the gasket is fixed below the turning bearing to increase the height of the turning bearing, and the turning bearing is fixed to the bottom plate of the lower limiting ring to plan a path tangent to the bullet movement path in the double-layered dial wheel.

[0015] Further, the power output shaft of the motor penetrates the bottom plate of the lower limiting ring of the stator part to provide power for the whole rotor part.

[0016] Further, the double-layered dial wheel teeth correspond to the working layer and the preset layer respectively.

[0017] Further, the gasket is fixed below the three turning bearings through screws, and the three turning bearings are fastened through the holes on the bottom plate of the lower limiting ring by screws.

[0018] Further, the spacing between the three turning bearings is not more than 1mm, which forms a path tangent to the bullet movement path in the dial wheel, and the starting point is located at the bullet exit hole of the side wall of the lower limiting ring.

[0019] The utility model has the beneficial effects that: the utility model adopts the double-layered dial wheel spoiler dial, through the unique double-layered dial wheel and spoiler column design, the utility model optimizes the bullet launching process, reduces the empty bullet problem caused by high-speed rotation, and makes the bullet launching system be able to operate stably at a higher speed. DRAWINGS

[0020] The utility model will be further described below in combination with the drawings.

[0021] Figure 1 It is the structure schematic diagram of the utility model.

[0022] Figure 2 It is the structure schematic diagram of the rotor part in the utility model.

[0023] Figure 3 It is the structure schematic diagram of the stator part in the utility model.

[0024] In the figure: 1 is a stator part, 2 is a rotor part, 3 is an upper dial, 31 is an upper limit ring, 32 is a split bullet bearing, 4 is a split bullet, 5 is a lower dial, 51 is a turning bearing, 52 is a gasket, 53 is a lower limit ring, 6 is a motor, 7 is a coupling, 8 is a double-layer dial wheel, 81 is a double-layer dial wheel dial tooth, 82 is a spoiler column. DETAILED DESCRIPTION

[0025] The utility model will be further described below in combination with specific embodiments.

[0026] As shown in Figure 1 , Figure 2 and Figure 3 , the utility model discloses a high radio frequency double-layer dial wheel spoiler dial device, including stator part 1 and rotor part 2, stator part 1 uses screw to be connected with the threaded hole on the motor of rotor part 2 through the hole on lower limit ring 53, can move relatively.

[0027] Stator part 1 includes upper dial 3, split bullet 4 and lower dial 5, split bullet 4 is used to separate working layer and preset layer bullet, prevents preset layer bullet from interfering with working layer bullet to carry out path change.Upper dial 3 and lower dial 5 are connected by four fixed holes of central symmetry distribution on the outer wall by screw fastening.

[0028] Upper dial 3 includes upper limit ring 31 and split bullet bearing 32, split bullet bearing 32 is fixed to the start end of split bullet 4 through the side hole of upper limit ring 31, is used to separate working layer and preset layer bullet, prevents bullet from being stuck in the start end of split bullet at the junction of two layers, and occurs bullet jamming event.

[0029] Lower dial 5 includes turning bearing 51, gasket 52 and lower limit ring 53, gasket 52 is fixed below turning bearing 51 to improve the height of turning bearing 51.Turning bearing 52 is fixed to the bottom plate of lower limit ring 53, is used to plan a path that is tangent to the bullet movement path in double-layer dial wheel 8, thereby changing the bullet path in working layer, and makes working layer dial bullet enter the launching track.Gasket 52 is fixed below three turning bearings 51 by screw, and three turning bearings 51 are fastened by screw through the hole on the bottom plate of lower limit ring 53.The interval of three turning bearings 51 does not exceed 1mm, forms the path that is tangent to the bullet movement path in dial, and the starting point is located at the bullet hole in the side wall of lower limit ring 53.

[0030] Rotor part 2 includes motor 6, coupling 7 and double-layer dial wheel 8, coupling 7 is fixed on the rotating shaft of motor 6, and double-layer dial wheel 8 is connected with coupling 7.The shaft of motor 6 passes through the bottom plate of lower limit ring 53 of stator part 1, is used to provide power for the whole rotor mechanism.

[0031] The double-layer dial wheel 8 comprises double-layer dial wheel dial teeth 81 and a spoiler column 82, and the spoiler column 82 is fastened above the dial wheel dial teeth 81 by screws.

[0032] The coupling 7 is used for connecting the shaft of the motor shaft 6 and the double-layer dial wheel 8, the double-layer dial wheel dial teeth 81 correspond to the working layer and the preset layer respectively, the first projectile entering the double-layer dial wheel 8 enters the preset layer, and the space of the working layer dial teeth is filled vertically by the preset layer, if the projectile entering the working layer for the first time does not completely fill the space of the working layer dial teeth, the projectile entering the preset layer for the second time can be used for supplement, so that the space of the working layer dial teeth is ensured to have no cavity, and the empty bullet rate is reduced. The spoiler column 82 is vertically installed above the preset layer dial wheel dial teeth, is driven to move synchronously by the preset layer dial wheel dial teeth, and when the dial plate rotates, the projectile is driven to move synchronously by the spoiler effect, so that the projectile can be matched with the speed of the dial wheel, thereby being more easily and accurately fallen into the dial teeth space of the dial wheel, and the empty bullet rate is reduced.

[0033] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. A high-frequency dual-layer dial spoiler device, characterized in that, It includes a stator section (1) and a rotor section (2); The stator part (1) includes an upper dial (3), a spring plate (4) and a lower dial (5), which are connected sequentially from top to bottom through four outer fixing holes; The upper dial (3) is divided into an upper limit ring (31) and a spring bearing (32). The spring bearing (32) is fixed in the side hole of the upper limit ring (31) by screws. The lower dial (5) is divided into three turning bearings (51), washers (52) and lower limit rings (53), which are fixed in sequence from top to bottom by screws; The rotor part (2) includes a motor (6), a coupling (7) and a double-layer dial wheel (8); the power output end of the motor (6) is connected to the bottom end of the double-layer dial wheel (8) through the coupling (7). The double-layer dial wheel (8) includes double-layer dial wheel teeth (81) and a turbulence column (82). The turbulence column (82) is fixed above the double-layer dial wheel teeth (81) by screws. The stator part (1) is connected to the rotor part (2) motor by screws through the hole on the lower limit ring (53) and the threaded hole on the motor, so that they can move relative to each other.

2. The high-frequency dual-layer dial spoiler device according to claim 1, characterized in that, The stator (1) and rotor (2) are connected to the lower limit ring (53) via the motor (6).

3. The high-frequency dual-layer dial spoiler device according to claim 1, characterized in that, The spring bearing (32) is fixed to the starting end of the spring piece (4) through the side hole of the upper limit ring (31).

4. The high-frequency dual-layer dial spoiler device according to claim 1, characterized in that, The gasket (52) is fixed below the turn bearing (51) to increase the height of the turn bearing (51). The turn bearing (51) is fixed to the bottom plate of the lower limit ring (53) to plan a path tangent to the movement path of the projectile in the double-layer dial wheel (8).

5. A high-frequency dual-layer dial spoiler device according to claim 1, characterized in that, The power output shaft of the motor (6) passes through the bottom plate of the lower limit ring (53) of the stator part (1) to provide power to the entire rotor part (2).

6. A high-frequency dual-layer dial spoiler device according to claim 1, characterized in that, The double-layer dial teeth (81) correspond to the working layer and the preset layer, respectively.

7. A high-frequency dual-layer dial spoiler device according to claim 1, characterized in that, The gasket (52) is fixed to the bottom of the three turning bearings (51) by screws, and the three turning bearings (51) are fastened by screws through holes in the bottom plate of the lower limit ring (53).

8. A high-frequency dual-layer dial spoiler device according to claim 7, characterized in that, The distance between the three turning bearings (51) is no more than 1 mm, and the path is tangent to the movement path of the projectile in the dial, with the starting point located at the projectile exit hole on the side wall of the lower limit ring (53).