Vibration ash discharge assembly of dust remover

By designing a vibration ash removal component for the dust collector, the dust is dispersed by vibration driven by a servo motor and a cleaning scraper, which solves the problem of dust clogging in the dust collector, improves ash removal efficiency, and ensures the stability and energy efficiency of the equipment.

CN223641544UActive Publication Date: 2025-12-09LIYANG JINNIU ENVIRONMENTAL PROTECTION MASCH CO LTD
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Patent Information

Application Number
CN202423266711.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-09
Estimated Expiration
2034-12-30

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Abstract

The utility model discloses a vibration ash discharge assembly of a dust remover, which belongs to the technical field of dust removers and comprises a hopper, a driving shaft and a connecting shaft, the bottom of the hopper is fixedly connected with a circulation bin through bolts, a driven shaft is rotatably mounted on the hopper, and a cleaning synchronous belt is jointly mounted on the peripheral surfaces of the driving shaft and the driven shaft through a synchronous wheel set. A cleaning shaft is rotatably installed in the hopper, a plurality of connecting rods are welded to the peripheral face of the cleaning shaft, a cleaning scraper is jointly welded to one ends of the connecting rods, a supporting plate is fixedly connected to the outer wall of the hopper, a square plate is welded to the top of the supporting plate, a vibrating shaft is rotatably installed on one side of the square plate, and an eccentric wheel is welded to one end of the vibrating shaft. And a vibrating synchronous belt is mounted on the peripheral surfaces of the vibrating shaft and the connecting shaft through a synchronous wheel group, so that the effects of improving the dust discharging efficiency and avoiding dust blockage are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to dust remover technical field, specifically for a dust remover vibration ash removal subassembly. BACKGROUND

[0002] At present, dust remover passes through the filtration dust-containing gas, and the dust is blocked on the filter bag, filter cartridge or other filter medium, and the purified gas is discharged, and the ash removal is an important link for maintaining the normal operation and dust removal effect of the dust remover, the Chinese patent with the publication number CN221713856U specifically discloses a desulfurization dust remover ash bucket ash removal subassembly, compressed air power ash removal, first pipeline ash removal efficiency, second pipeline direct ash tank, accelerate sulfur ash unloading to ash tank car, however, the patent only relies on compressed air to blow ash removal, and the effect is limited, and it is difficult to completely remove the accumulated dust, the accumulated dust in the inner wall of the hopper increases after long-term use, and the dust blocking phenomenon easily occurs, so that the ash removal is not smooth, and the ash removal efficiency and effect are affected.

[0003] It should be noted that the above information disclosed in the background section of the present application is only used to understand the background of the present application, and therefore, it can contain information that does not constitute prior art. SUMMARY

[0004] Based on the above problems existing in the prior art, the present application solves the problem of providing a dust remover vibration ash removal subassembly to improve the ash removal efficiency and avoid dust blocking.

[0005] In order to solve the above technical problems, the technical scheme of the utility model is: a dust remover vibration ash removal subassembly, including hopper, driving shaft and connecting shaft, the bottom of the hopper is fixedly connected with flow-through bin through bolt, the driving shaft is rotatably installed on the hopper, the outer periphery of the driving shaft and the driven shaft is commonly installed with cleaning synchronous belt through synchronous wheel group, the inside of the hopper is rotatably installed with cleaning shaft, the outer periphery of the cleaning shaft is welded with a plurality of connecting rods, and the one end of a plurality of connecting rods is commonly welded with cleaning scraper plate.

[0006] The outer wall of the hopper is fixedly connected with a support plate, the top of the support plate is welded with a square plate, the square plate is rotatably installed with a vibrating shaft on one side, the vibrating shaft is welded with an eccentric wheel on one end, and the outer periphery of the vibrating shaft and the connecting shaft is commonly installed with a vibrating synchronous belt through a synchronous wheel group.

[0007] Further, the inside of the flow-through bin is rotatably installed with a rotating shaft, the outer periphery of the rotating shaft and the driving shaft is commonly installed with a dispersion synchronous belt through a synchronous wheel group, and a plurality of equally spaced fan blades are fixedly sleeved on the outer periphery of the rotating shaft.

[0008] Further, the top of the support plate is respectively provided with a servo motor and a speed reducer, one end of the connecting shaft is fixedly connected with the output end of the coaxially arranged servo motor through a shaft coupling, the other end of the connecting shaft is fixedly connected with the input end of the speed reducer through a shaft coupling, and one end of the driving shaft is fixedly connected with the output end of the speed reducer through a shaft coupling.

[0009] Further, the inner wall of the hopper is respectively welded with a straight rod and a fixing rod, the top of the straight rod is provided with an arc surface, both ends of the cleaning shaft are rotatably installed on the straight rod and the fixing rod through bearings, and part of the driven shaft is rotatably installed in the straight rod.

[0010] Further, the driven shaft and one end of the cleaning shaft are respectively welded with a bevel gear one and a bevel gear two, and the bevel gear one and the bevel gear two are engaged.

[0011] Further, the inner wall of the hopper is fixedly connected with a support rod, a circular groove is formed in the support rod, and the driving shaft is rotatably installed in the circular groove.

[0012] The application has the beneficial effects that the cleaning scraper is responsible for scraping dust on the inner wall of the hopper, the eccentric wheel continuously hits the outer wall of the hopper to cause vibration, dust on the inner wall of the hopper is more easily slid off, the rotation of the rotating shaft and the fan blades further scatters the fallen dust, so that the dust can more easily flow out of the flow-through bin, the cooperation of the series of actions greatly improves the dust removal efficiency, ensures the smooth discharge of dust, avoids the occurrence of the problem of blockage, and simultaneously with the vibration of the hopper, the cleaning of the inner wall of the hopper and the scattering of dust in the flow-through bin are synchronously performed through the plurality of synchronous belts, the stability of the whole working operation is ensured, cost can be saved, and energy consumption is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0013] The application will be further described in detail below in combination with the drawings and specific embodiments.

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the interior of the hopper of the utility model;

[0016] Figure 3 It is a schematic diagram of the interior of the hopper of the utility model; Figure 2 It is an enlarged view of the position A of the reference numeral.

[0017] In the figure: 1, hopper; 2, flow bin; 3, support plate; 4, support rod; 5, servo motor; 6, speed reducer; 7, connecting shaft; 8, vibration shaft; 9, eccentric wheel; 10, driving shaft; 11, vibration synchronous belt; 12, cleaning synchronous belt; 13, dispersion synchronous belt; 14, driven shaft; 15, straight rod; 16, cleaning shaft; 17, cleaning scraper; 18, rotating shaft; 19, fan blade; 20, bevel gear one; 21, bevel gear two; 22, fixed rod. DETAILED DESCRIPTION

[0018] In order to make the content of the utility model more easily be clearly understood, the following according to specific embodiment and combining with the drawings, the utility model is further detailed.

[0019] As Figures 1-3 The application provides a dust remover vibration ash discharge assembly, which comprises a hopper 1, a driving shaft 10 and a connecting shaft 7, the bottom of the hopper 1 is fixedly connected with a flow bin 2 through bolts, the hopper 1 is rotatably installed with a driven shaft 14, the outer circumferential surfaces of the driving shaft 10 and the driven shaft 14 are jointly installed with a cleaning synchronous belt 12 through a synchronous wheel set, the inside of the hopper 1 is rotatably installed with a cleaning shaft 16, the outer circumferential surface of the cleaning shaft 16 is welded with a plurality of connecting rods, the one ends of the plurality of connecting rods are jointly welded with a cleaning scraper 17, the outer wall of the hopper 1 is fixedly connected with a support plate 3, the top of the support plate 3 is welded with a square plate, one side of the square plate is rotatably installed with a vibration shaft 8, one end of the vibration shaft 8 is welded with an eccentric wheel 9, and the outer circumferential surfaces of the vibration shaft 8 and the connecting shaft 7 are jointly installed with a vibration synchronous belt 11 through a synchronous wheel set.

[0020] As Figures 1-2 The inside of the flow bin 2 is rotatably installed with a rotating shaft 18, the outer circumferential surfaces of the rotating shaft 18 and the driving shaft 10 are jointly installed with a dispersion synchronous belt 13 through a synchronous wheel set, and a plurality of equally spaced fan blades 19 are fixedly arranged on the outer circumferential surface of the rotating shaft 18.

[0021] As Figures 1-2 The top of the support plate 3 is respectively installed with a servo motor 5 and a speed reducer 6, one end of the connecting shaft 7 is fixedly connected with the output end of the coaxially arranged servo motor 5 through a shaft coupling, the other end of the connecting shaft 7 is fixedly connected with the input end of the speed reducer 6 through a shaft coupling, and one end of the driving shaft 10 is fixedly connected with the output end of the speed reducer 6 through a shaft coupling.

[0022] As Figures 1-2 The inner wall of the hopper 1 is respectively welded with a straight rod 15 and a fixed rod 22, the top of the straight rod 15 is provided with a curved surface, the two ends of the cleaning shaft 16 are rotatably installed on the straight rod 15 and the fixed rod 22 through bearings, and part of the driven shaft 14 is rotatably installed in the inside of the straight rod 15.

[0023] As Figures 1-3As shown, bevel gear 20 and bevel gear 21 are welded to one end of driven shaft 14 and cleaning shaft 16 respectively, and bevel gear 20 and bevel gear 21 mesh with each other.

[0024] like Figures 1-2 As shown, a support rod 4 is fixedly connected to the inner wall of the hopper 1. A circular groove is provided on the support rod 4, and the drive shaft 10 is rotatably installed inside the circular groove.

[0025] The working principle of this utility model is as follows: Dust falls into the hopper 1, the servo motor 5 is started, which drives the connecting shaft 7 to rotate. The connecting shaft 7 achieves the rotation of the vibrating shaft 8 through the vibration synchronous belt 11. The vibrating shaft 8 drives the eccentric wheel 9 to rotate, continuously impacting the outer wall of the hopper 1, thus vibrating the hopper 1 and ensuring that the dust slides off the inner wall of the hopper 1 more easily. The connecting shaft 7 achieves the rotation of the drive shaft 10 at a slower speed through the reducer 6, and then achieves the rotation of the driven shaft 14 through the cleaning synchronous belt 12. Due to the meshing of the bevel gear 1 20 and the bevel gear 2 21, the cleaning shaft 16 is rotated, which drives the connecting rod and the cleaning scraper 17 to move, thus scraping off the dust on the inner wall of the hopper 1 and letting it fall into the flow chamber 2.

[0026] Furthermore, the drive shaft 10 achieves the rotation of the rotating shaft 18 by dispersing the timing belt. The rotating shaft 18 drives the fan blade 19 to rotate, thereby dispersing the dust. The dispersed dust is more likely to pass through the flow chamber 2, avoiding blockage.

[0027] Specifically, the dust falling on the straight rod 15 and the fixed rod 22 is effectively knocked off by the slight vibration of the straight rod 15 and the fixed rod 22 caused by the vibration of the hopper 1, thus preventing the dust from accumulating on the straight rod 15 and the fixed rod 22. The connecting rod and the cleaning scraper 17 are rotated to make the dust inside the hopper 1 fling away, thus preventing the dust from accumulating.

[0028] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A dust collector vibration ash discharge assembly, characterized in that, The device includes a hopper (1), a drive shaft (10), and a connecting shaft (7). The bottom of the hopper (1) is fixedly connected to a flow chamber (2) by bolts. A driven shaft (14) is rotatably mounted on the hopper (1). A cleaning timing belt (12) is mounted on the outer circumferential surfaces of the drive shaft (10) and the driven shaft (14) through a timing pulley set. A cleaning shaft (16) is rotatably mounted inside the hopper (1). Several connecting rods are welded on the outer circumferential surface of the cleaning shaft (16). A cleaning scraper (17) is welded to one end of several connecting rods. A support plate (3) is fixedly connected to the outer wall of the hopper (1). A square plate is welded to the top of the support plate (3). A vibration shaft (8) is rotatably installed on one side of the square plate. An eccentric wheel (9) is welded to one end of the vibration shaft (8). A vibration synchronous belt (11) is installed on the outer circumference of the vibration shaft (8) and the connecting shaft (7) through a synchronous pulley set.

2. The dust collector vibration ash discharge assembly according to claim 1, characterized in that: The circulation chamber (2) is rotatably mounted with a rotating shaft (18). The rotating shaft (18) and the drive shaft (10) are mounted together with a distributed synchronous belt (13) through a synchronous pulley set. Several fan blades (19) are fixedly sleeved on the outer circumference of the rotating shaft (18).

3. A dust collector vibration ash discharge assembly according to claim 2, characterized in that: The top of the support plate (3) is respectively equipped with a servo motor (5) and a reducer (6). One end of the connecting shaft (7) is fixedly connected to the output end of the coaxially arranged servo motor (5) through a coupling. The other end of the connecting shaft (7) is fixedly connected to the input end of the reducer (6) through a coupling. One end of the drive shaft (10) is fixedly connected to the output end of the reducer (6) through a coupling.

4. A dust collector vibration ash discharge assembly according to claim 2, characterized in that: A straight rod (15) and a fixed rod (22) are welded to the inner wall of the hopper (1). The top of the straight rod (15) is provided with an arc surface. The two ends of the cleaning shaft (16) are rotatably mounted on the straight rod (15) and the fixed rod (22) respectively through bearings. Part of the driven shaft (14) is rotatably mounted inside the straight rod (15).

5. A dust collector vibration ash discharge assembly according to claim 1, characterized in that: One end of the driven shaft (14) and the cleaning shaft (16) are respectively welded with a bevel gear one (20) and a bevel gear two (21), and the bevel gear one (20) and the bevel gear two (21) mesh with each other.

6. A dust collector vibration ash discharge assembly according to claim 1, characterized in that: A support rod (4) is fixedly connected to the inner wall of the hopper (1), and a circular groove is provided on the support rod (4). The drive shaft (10) is rotatably installed inside the circular groove.

Citation Information

Patent Citations

  • Ash discharging assembly of ash bucket of desulfurization dust remover

    CN221713856U