Multi-point ventilation device

By designing a multi-point ventilation device and utilizing multiple air inlet pipes and flow direction adjustment devices, the problem of uneven nitrogen mixing was solved, achieving uniform mixing within the reactor and improving the efficiency of the polymerization reaction and the quality of the product.

CN223641819UActive Publication Date: 2025-12-09SHANDONG JINZHIRUI NEW MATERIAL DEV CO LTD
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Patent Information

Application Number
CN202423257045.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-29
Publication Date
2025-12-09
Estimated Expiration
2034-12-29

AI Technical Summary

Technical Problem

Traditional bottom-feeding nitrogen gas method results in uneven mixing of nitrogen in the reactor, affecting the initiation rate of the polymerization reaction and the quality of the final product.

Method used

A multi-point ventilation device is designed, which enables nitrogen to flow in multiple directions and mix evenly in the reactor through multiple air inlet pipes and flow direction adjustment devices. The mixing effect of nitrogen is improved by using guide plates and thrust bearings.

Benefits of technology

It enhances the oxygen removal effect in the reactor, improves the mixing uniformity of nitrogen and materials, and ensures rapid initiation of the polymerization reaction and stable product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of reaction kettle ventilation devices, and particularly relates to a multi-point ventilation device which comprises a reaction kettle shell, a plurality of gas inlet pipelines, a plurality of gas outlet pipelines and a flow direction adjusting device, the plurality of gas inlet pipelines are connected to the bottom of the reaction kettle shell and are communicated with the interior of the reaction kettle shell, and the gas outlet pipeline is connected to the top of the reaction kettle shell and is communicated with the interior of the reaction kettle shell; the flow direction adjusting device is detachably connected to the end part of the gas inlet pipeline and is positioned in the reaction kettle shell. According to the device, the oxygen removal effect in the reaction kettle can be more remarkable through the multiple nitrogen introduction pipelines, meanwhile, nitrogen can freely flow in multiple directions through the flow direction adjusting device, the mixing degree of the nitrogen and internal gas after the nitrogen enters the reaction kettle is improved, and the oxygen removal effect is enhanced.
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Description

Technical Field

[0001] This utility model relates to the field of reactor ventilation devices, specifically to a multi-point ventilation device. Background Technology

[0002] In the production of water-soluble polyacrylamide polymer emulsions, nitrogen gas is typically introduced through the bottom of the reactor for oxygen removal. Dissolved oxygen in the system inhibits polymerization; nitrogen replaces this oxygen, ensuring rapid polymerization initiation. Furthermore, the viscosity and molecular weight of the system increase steadily under nitrogen protection, achieving the desired product specifications. Traditional nitrogen introduction involves introducing nitrogen through one or two pipelines at the bottom of the reactor, where it mixes with the materials under stirring to achieve oxygen removal. However, this method suffers from uneven mixing due to the unidirectional nitrogen flow, leading to abnormal polymerization or slow polymerization rates, thus affecting the final product quality.

[0003] Therefore, in order to solve the above-mentioned problems, a multi-point ventilation device is proposed. Utility Model Content

[0004] This invention addresses the problems mentioned above by designing a multi-point ventilation device. This device can significantly improve the oxygen removal effect inside the reactor by introducing multiple nitrogen gas into the pipeline. At the same time, the flow direction adjustment device allows the nitrogen gas to flow freely in multiple directions, improving the mixing degree between the nitrogen gas and the internal gas after entering the reactor, thus enhancing the oxygen removal effect.

[0005] To achieve the above objectives, this utility model provides a multi-point ventilation device, comprising a reactor shell, an inlet pipe, an outlet pipe, and a flow direction adjustment device. The inlet pipes are multiple in number, connected to the bottom of the reactor shell and communicating with its interior. The outlet pipes are connected to the top of the reactor shell and communicating with its interior. The flow direction adjustment device is detachably connected to the end of the inlet pipes and located inside the reactor shell.

[0006] In this way, nitrogen is introduced into the bottom through multiple air inlet pipes. When the nitrogen passes through the outlet of the air inlet pipe, it flows through the flow direction regulating device. The flow direction regulating device can disperse the nitrogen into the reactor in multiple directions, which can make the gas introduction more uniform and mix more evenly with the internal system materials.

[0007] Furthermore, the flow direction adjustment device includes a quick-connect part and an adjustment part. The quick-connect part has a cylindrical structure, and the adjustment part is detachably connected to the top of the quick-connect part. The bottom of the quick-connect part is inserted into the end of the air inlet pipe located inside the outer shell of the reactor.

[0008] Through the above methods, the quick-installation unit enables convenient installation and removal of the flow direction adjustment device, facilitating the modification of other types of reactors and improving the versatility of the device.

[0009] Furthermore, the quick-installation part includes a connector and a main body, both of which are cylindrical structures and are integrally formed. The diameter of the connector is smaller than the diameter of the main body. The connector is inserted into the end of the air intake pipe, and the adjustment part is detachably connected to the upper part of the main body.

[0010] Furthermore, the adjusting part includes: a fixing sleeve, a thrust bearing, a guide plate, and a fixing buckle. The fixing sleeve is fitted onto the top of the quick-release part. The bottom surface of the thrust bearing is fixedly connected to the fixing sleeve. The bottom of the guide plate is fixedly connected to the top surface of the thrust bearing. The fixing buckle has a right-angle structure. The bottom of the fixing buckle is fixedly connected to the fixing sleeve, and the upper part of the fixing buckle covers the thrust bearing.

[0011] Furthermore, there are two guide plates, with the bottoms of the two guide plates symmetrically arranged on the thrust bearing with the axis of the circular upper surface of the thrust bearing as the axis of symmetry, and the tops of the two guide plates being far apart from each other.

[0012] In this manner, the two guide plates are located at the three equal divisions of the top opening, and each forms an acute angle of 45° with the outlet plane. This divides the nitrogen gas entering from the outlet and diffuses it in both directions, making the mixing more uniform. The guide plates can also rotate via thrust bearings. The thrust bearings receive the force of the gas thrust and the force of internal stirring. When the thrust bearings rotate, they can drive the guide plates to more angles, making the gas mixing more uniform.

[0013] Furthermore, it also includes an oxygen detector, which is installed on the outlet pipe.

[0014] In summary, this utility model has the following advantages and beneficial technical effects:

[0015] 1. This utility model provides a multi-point ventilation device that can significantly improve the oxygen removal effect inside the reactor by introducing multiple nitrogen gas into the pipeline;

[0016] 2. The present invention provides a multi-point ventilation device that utilizes the guide plate of the flow direction adjustment device to allow nitrogen to flow freely in multiple directions, thereby improving the mixing degree of the internal gas after the nitrogen enters the reactor and enhancing the oxygen removal effect.

[0017] 3. The multi-point ventilation device of this utility model has a thrust bearing installed below the guide plate, which can drive the guide plate to rotate and discharge nitrogen in more directions, thereby improving the mixing degree. Attached Figure Description

[0018] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0019] Figure 1 This is a schematic diagram of the structure of a multi-point ventilation device according to this utility model;

[0020] Figure 2 This is a front view of a multi-point ventilation device according to this utility model;

[0021] Figure 3 This is a schematic diagram of the flow direction adjustment device of a multi-point ventilation device according to this utility model;

[0022] Figure 4 This is a front view of the flow direction adjustment device of a multi-point ventilation device according to this utility model;

[0023] Figure 5 This is a cross-sectional view of the flow direction adjustment device of a multi-point ventilation device according to this utility model.

[0024] The reference numerals in the attached figures are:

[0025] 1-Reaction vessel shell; 2-Inlet pipe; 3-Outlet pipe; 4-Flow direction adjustment device; 41-Quick-install part; 411-Plug-in connector; 412-Main body; 42-Adjustment part; 421-Fixing sleeve; 422-Thrust bearing; 423-Guide plate; 424-Fixing buckle; 5-Oxygen detector. Detailed Implementation

[0026] The following is in conjunction with the appendix Figures 1-5 The present invention will be further described in detail below. Examples of embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0027] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used solely for ease of description and simplification of operation, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are merely used for descriptive distinction and have no special meaning. All parts and equipment use conventional models found in the prior art, and the circuit connections employ conventional connection methods found in the prior art, which will not be detailed here. Content not described in detail in this specification belongs to prior art known to those skilled in the art.

[0029] like Figure 1 , Figure 2 and Figure 3 As shown, the reactor includes: a reactor shell 1, an inlet pipe 2, an outlet pipe 3, and a flow direction regulating device 4. There are four inlet pipes 2, connected to the bottom of the reactor shell 1 and communicating with its interior. The outlet pipes 3 are connected to the top of the reactor shell 1 and communicate with its interior. The flow direction regulating device 4 is detachably connected to the end of the inlet pipes 2 via a plug-in connection and is located inside the reactor shell 1. An oxygen detector 5 is also included, installed on the outlet pipe 3, for monitoring the oxygen discharged from the outlet pipe 3.

[0030] like Figure 3 , Figure 4 and Figure 5 As shown, the flow direction adjustment device 4 includes a quick-connect part 41 and an adjustment part 42. The quick-connect part 41 has a cylindrical structure. The top of the quick-connect part 41 is detachably connected to the adjustment part 42. The bottom of the quick-connect part 41 is inserted into the end of the air inlet pipe 2 located inside the reactor shell 1 by an interference fit.

[0031] like Figure 3 , Figure 4 and Figure 5As shown, the quick-installation part 41 includes a connector 411 and a main body 412. Both the connector 411 and the main body 412 are cylindrical structures and are integrally formed. The diameter of the connector 411 is smaller than the diameter of the main body 412. The connector 411 is inserted into the end of the air intake pipe 2 by an interference fit. An adjustment part 42 is detachably connected to the upper part of the main body 412.

[0032] like Figure 3 , Figure 4 and Figure 5 As shown, the adjusting part 42 includes: a fixing sleeve 421, a thrust bearing 422, a guide plate 423, and a fixing buckle 424. The fixing sleeve 421 is fitted onto the top of the quick-release part 41. The bottom surface of the thrust bearing 422 is fixedly connected to the fixing sleeve 421. The bottom of the guide plate 423 is fixedly connected to the top surface of the thrust bearing 422. The fixing buckle 424 has a right-angled structure. The bottom right-angled side of the fixing buckle 424 is fixedly connected to the fixing sleeve 421 by welding. The upper right-angled side of the fixing buckle 424 covers the thrust bearing 422. There are four fixing buckles 424 arranged in a circumferential array on the fixing sleeve 421. When the guide plate 423 is subjected to force and pushes the thrust bearing 422 to rotate, the thrust bearing 422 will not deviate under the action of the fixing buckles 424.

[0033] like Figure 3 , Figure 4 and Figure 5 As shown, there are two guide plates 423. The bottoms of the two guide plates 423 are symmetrically arranged on the thrust bearing 422 with the axis of symmetry of the circular upper surface of the thrust bearing 422 as the axis of symmetry. The tops of the two guide plates 423 are far apart from each other. The two guide plates are located at the third division of the top opening, and the acute angle between each of them and the outlet plane is 45°. The guide plates 423 are fixedly mounted on the thrust bearing 422 by welding.

[0034] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A multi-point ventilation device, characterized in that, include: The reactor shell (1), inlet pipe (2), outlet pipe (3) and flow direction regulating device (4) are provided. There are several inlet pipes (2), which are connected to the bottom of the reactor shell (1) and communicate with the interior of the reactor shell (1). The outlet pipe (3) is connected to the top of the reactor shell (1) and communicates with the interior of the reactor shell (1). The flow direction regulating device (4) is detachably connected to the end of the inlet pipe (2) and located inside the reactor shell (1).

2. The multi-point ventilation device according to claim 1, characterized in that, The flow direction adjustment device (4) includes a quick-installation part (41) and an adjustment part (42). The quick-installation part (41) is a cylindrical structure. The top of the quick-installation part (41) is detachably connected to the adjustment part (42). The bottom of the quick-installation part (41) is inserted into the end of the air inlet pipe (2) located inside the outer shell (1) of the reactor.

3. A multi-point ventilation device according to claim 2, characterized in that, The quick-installation part (41) includes a connector (411) and a main body (412). Both the connector (411) and the main body (412) are cylindrical structures and are integrally formed. The diameter of the connector (411) is smaller than the diameter of the main body (412). The connector (411) is inserted into the end of the air intake pipe (2). The upper part of the main body (412) is detachably connected to the adjustment part (42).

4. A multi-point ventilation device according to claim 2, characterized in that, The adjustment part (42) includes: a fixing sleeve (421), a thrust bearing (422), a guide plate (423), and a fixing buckle (424). The fixing sleeve (421) is fitted on the top of the quick-release part (41). The bottom surface of the thrust bearing (422) is fixedly connected to the fixing sleeve (421). The bottom of the guide plate (423) is fixedly connected to the top surface of the thrust bearing (422). The fixing buckle (424) is a right-angled structure and there are several of them. The bottom of the fixing buckle (424) is fixedly connected to the fixing sleeve (421). The upper part of the fixing buckle (424) covers the thrust bearing (422).

5. A multi-point ventilation device according to claim 4, characterized in that, There are two guide plates (423). The bottoms of the two guide plates (423) are symmetrically arranged on the thrust bearing (422) with the axis of the circular upper surface of the thrust bearing (422) as the axis of symmetry. The tops of the two guide plates (423) are far apart from each other.

6. A multi-point ventilation device according to claim 1, characterized in that, It also includes an oxygen detector (5), which is installed on the outlet pipe (3).