Quartz sand continuous graded crushing equipment

Abstract

The utility model provides quartz sand continuous grading crushing equipment which comprises a hopper, a machine shell, a material conveying barrel, a machine base, fixed supporting legs and a crushing box body, the crushing box body is arranged on the upper side of the machine base, the fixed supporting legs are arranged at the connecting positions of the four corner portions of the crushing box body and the machine base, the machine shell is arranged on the left side of the upper end face of the crushing box body, and the hopper is assembled on the upper side of the machine shell. A speed regulator is arranged on the right side of the upper end face of the crushing box body, a second driving motor is assembled on the upper side of the speed regulator, a crushing charging barrel is arranged on the right side in the crushing box body, a main shaft is assembled at the output end of the speed regulator and extends into the crushing charging barrel, a crushing movable cone is assembled on the main shaft, and a rotor disc is longitudinally arranged in the machine shell. According to the quartz sand crushing device, two-time graded crushing treatment can be carried out on quartz sand, the crushing quality of the quartz sand is guaranteed, the crushing effect is good, continuous crushing operation can be carried out on the quartz sand, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model is a continuous grading and crushing equipment for quartz sand, belonging to the field of quartz sand processing technology. Background Technology

[0002] Quartz sand is quartz particles produced by crushing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, and chemically stable silicate mineral. Quartz sand is an important industrial mineral raw material, a non-hazardous chemical, and is widely used in glass, casting, ceramics and fireproof materials, ferrosilicon smelting, metallurgical flux, metallurgy, construction, chemical industry, plastics, rubber, abrasives, filter media, and other industries. In the traditional quartz sand processing, quartz stone needs to be crushed to ensure that the particle size meets different production and processing requirements.

[0003] Traditional quartz sand crushing equipment uses a single-stage crushing mechanism, which only performs single-pass crushing and cannot guarantee the crushing effect of quartz sand. This results in compliant and non-compliant quartz sand being mixed together, leading to poor quartz sand quality. There is an urgent need for a continuous grading and crushing equipment for quartz sand to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a continuous grading and crushing equipment for quartz sand to solve the problems mentioned in the background technology. This utility model has a reasonable structure and can perform two-stage grading and crushing treatments on quartz sand, ensuring the crushing quality of quartz sand, with good crushing effect, and can perform continuous crushing operation on quartz sand, thereby improving production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a continuous grading and crushing device for quartz sand, comprising a hopper, a casing, a conveying cylinder, a base, fixed legs, and a crushing chamber. The crushing chamber is mounted on the upper side of the base. Fixed legs are installed at the four corners of the crushing chamber where it connects to the base. A housing is located on the left side of the upper end face of the crushing chamber. A hopper is mounted on the upper side of the housing. A speed regulator is located on the right side of the upper end face of the crushing chamber. A second drive motor is mounted on the upper side of the speed regulator. A crushing cylinder is located on the right side inside the crushing chamber. A main shaft is mounted at the output end of the speed regulator, extending into the crushing cylinder. A crushing cone is mounted on the main shaft. A rotor disc is longitudinally arranged inside the casing. Four sets of crushing hammers are mounted at equal angles on the annular side of the rotor disc. A conveying cylinder is located on the left side inside the crushing chamber. A third drive motor is mounted on the upper side of the conveying cylinder. A spiral blade shaft is mounted inside the conveying cylinder. A discharge pipe is located on the lower right side of the conveying cylinder.

[0006] Furthermore, a flange base plate is provided on the lower end face of the casing, and the flange base plate is fixedly connected to the crushing box body by bolts.

[0007] Furthermore, inner impact plates are provided on the left and right sides of the inner wall of the housing, and multiple sets of grooves are opened inside the inner impact plates. Wear-resistant bushings are fitted on the annular side of the rotor disk.

[0008] Furthermore, a driven pulley is mounted at the front end of the rotor disc, a fixed support plate is provided on the left side of the front surface of the crushing box, a reducer is provided on the fixed support plate, a first drive motor is mounted on the front side of the reducer, a drive pulley is mounted at the output end of the reducer, and the drive pulley and the driven pulley are connected by a transmission belt.

[0009] Furthermore, a feeding trough is provided at the connection between the bottom of the casing and the crushing box, an inlet is provided on the upper side of the left side of the crushing cylinder, a first guide plate is provided at the connection between the feeding trough and the inlet, an outlet is provided on the lower side of the left side of the crushing cylinder, and a second guide plate is provided at the connection between the outlet and the conveying cylinder.

[0010] Furthermore, the crushing moving cone is configured as a cone-shaped structure with a smaller upper end and a larger lower end, and a grinding wall is provided on the inner wall of the crushing cylinder at a position corresponding to the crushing moving cone, and the grinding wall has an arc-shaped structure.

[0011] Furthermore, a protective plate is provided on the lower side inside the crushing cylinder. The protective plate has a stepped structure, with the left end of the protective plate being higher than the right end, and the left end of the protective plate being flush with the lower end of the discharge port.

[0012] Furthermore, a fixed bearing is provided at the bottom of the crushing cylinder, and a transmission bearing is assembled at the connection between the main shaft and the fixed bearing, the inner diameter of the transmission bearing being the same as the diameter of the main shaft.

[0013] By adopting the above technical solution, the beneficial effects of this utility model are as follows: The continuous grading and crushing equipment for quartz sand of this utility model, through the setting of a hopper, machine casing, conveying cylinder, machine base, fixed support legs, crushing box, speed regulator, second drive motor, rotor disc, inner lining impact plate, first guide plate, third drive motor, spiral blade shaft, crushing moving cone, crushing hammer, and crushing cylinder, can perform two-stage grading and crushing treatment of quartz sand, ensuring the crushing quality of quartz sand, with good crushing effect, and can perform continuous crushing operation of quartz sand, improving production efficiency. It solves the problem that the original quartz sand crushing equipment uses a single-stage crushing mechanism, which only performs single crushing and cannot guarantee the crushing effect of quartz sand, resulting in the mixing of qualified and non-qualified quartz sand and causing poor quality of quartz sand. This utility model improves the quartz sand crushing effect. Attached Figure Description

[0014] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0015] Figure 1 This is a schematic diagram of the structure of a continuous grading and crushing equipment for quartz sand according to the present invention;

[0016] Figure 2 This is a front sectional view of a continuous grading and crushing equipment for quartz sand according to the present invention;

[0017] Figure 3 This is a schematic diagram of the internal structure of the casing in a continuous grading and crushing equipment for quartz sand according to this utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the crushing box in a continuous grading and crushing equipment for quartz sand according to this utility model;

[0019] Figure 5 This is a schematic diagram of the assembly structure of the crushing moving cone in a continuous grading and crushing equipment for quartz sand according to this utility model;

[0020] In the diagram: 1-Hopper, 2-Casing, 3-Driven pulley, 4-Transmission belt, 5-Drive pulley, 6-Reducer, 7-First drive motor, 8-Fixed support plate, 9-Feeding cylinder, 10-Discharge pipe, 11-Base, 12-Fixed support leg, 13-Crushing box, 14-Speed ​​regulator, 15-Second drive motor, 16-Flange base plate, 17-Rotor disc, 18-Inner lining impact plate, 181-Groove, 19-Discharge chute, 20-First guide plate, 21-Third drive motor, 22-Helical blade shaft, 23-Second guide plate, 24-Discharge port, 25-Guard plate, 26-Crushing moving cone, 27-Wear-resistant bushing, 28-Crushing hammer, 29-Crushing cylinder, 30-Gnawing wall, 31-Feed inlet, 32-Main shaft, 33-Fixed bearing seat, 34-Transmission bearing. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] Please see Figures 1-5This utility model provides a technical solution: a continuous grading and crushing device for quartz sand, including a hopper 1, a casing 2, a conveying cylinder 9, a base 11, fixed support legs 12, and a crushing box 13. The crushing box 13 is arranged on the upper side of the base 11. Fixed support legs 12 are arranged at the four corners of the crushing box 13 where it connects to the base 11. The casing 2 is arranged on the left side of the upper end face of the crushing box 13. The hopper 1 is mounted on the upper side of the casing 2. A speed regulator 14 is arranged on the right side of the upper end face of the crushing box 13. A second drive motor 15 is mounted on the upper side of the speed regulator 14. The crushing cylinder 29 is arranged on the right side inside the crushing box 13. A main shaft 32 is mounted on the output end of the speed regulator 14. The main shaft 32 extends into the crushing cylinder 29. A crushing cone 26 is mounted on the main shaft 32. A rotor disk 17 is longitudinally arranged inside the casing 2. Four sets of crushing hammers 28 are mounted at equal angles on the annular side of the rotor disk 17. A conveying cylinder 9 is arranged on the left side inside the crushing box 13. A third drive motor 21 is mounted on the upper side of the conveying cylinder 9. A spiral blade shaft 22 is mounted inside the conveying cylinder 9. A discharge pipe 10 is arranged on the lower right side of the conveying cylinder 9. This design solves the problem that the original quartz sand crushing equipment uses a single-stage crushing mechanism, which only performs single crushing and cannot guarantee the crushing effect of quartz sand. This results in the mixing of compliant and non-compliant quartz sand, causing poor quartz sand quality.

[0023] The flange base plate 16 is located on the lower end face of the housing 2. Bolts are provided at the connection between the flange base plate 16 and the crushing box 13. The bolts pass through the flange base plate 16 and are fixedly connected to the crushing box 13 by threads. This design facilitates the installation and fixing of the housing 2 through the flange base plate 16 and bolts.

[0024] Two sets of inner impact plates 18 are provided, symmetrically arranged on the left and right sides of the inner wall of the casing 2. Multiple grooves 181 are opened inside the inner impact plates 18. Wear-resistant bushings 27 are sleeved on the annular side of the rotor disk 17. The two sets of inner impact plates 18 can work with the crushing hammer 28 from the inside to crush large pieces of quartz sand. The multiple grooves 181 can increase the friction between the quartz sand and the inner impact plates 18, thus improving the crushing effect of the quartz sand.

[0025] Driven pulley 3 is mounted on the front end of rotor disc 17. A fixed support plate 8 is provided on the left side of the front surface of crushing box 13. A reducer is provided on the fixed support plate 8. A first drive motor 7 is mounted on the front side of the reducer. A drive pulley 5 is mounted on the output end of the reducer. The drive pulley 5 and driven pulley 3 are connected by a transmission belt 4. This design allows the drive motor to drive the drive pulley 5 to rotate. The drive pulley 5 transmits power to the driven pulley 3 through the transmission belt 4. In turn, the driven pulley 3 drives the rotor disc 17 and the crushing hammer 28 to rotate and crush the quartz sand.

[0026] A feeding trough 19 is provided at the bottom of the casing 2 where it connects to the crushing box 13. A feed inlet 31 is provided on the upper side of the left side of the crushing cylinder 29. A first guide plate 20 is provided at the connection between the feeding trough 19 and the feed inlet 31. A discharge outlet 24 is provided on the lower side of the left side of the crushing cylinder 29. A second guide plate 23 is provided at the connection between the discharge outlet 24 and the conveying cylinder 9. This design allows the first guide plate 20 to guide the quartz sand that has undergone primary crushing in the casing 2 into the crushing cylinder 29 for secondary crushing. The second guide plate 23 allows the quartz sand that has undergone secondary crushing in the crushing cylinder 29 to be guided into the conveying cylinder 9.

[0027] The crushing cone 26 is a cone-shaped structure with a smaller upper end and a larger lower end. The inner wall of the crushing cylinder 29 is provided with a grinding wall 30 at a position corresponding to the crushing cone 26. The grinding wall 30 has an arc-shaped structure. The crushing cone 26 with the cone-shaped structure can cooperate with the grinding wall 30 to crush the quartz sand, ensuring the crushing stability of the quartz sand and improving the crushing effect of the quartz sand.

[0028] A protective plate 25 is provided on the lower side of the inside of the crushing cylinder 29. The protective plate 25 has a stepped structure, with the left end of the protective plate 25 being higher than the right end. The left end of the protective plate 25 is flush with the lower end of the discharge port 24. The protective plate 25 facilitates the guidance of the crushed quartz sand to the discharge port 24 and prevents the crushed quartz sand from accumulating inside the crushing cylinder 29.

[0029] A fixed bearing 33 is provided at the bottom of the crushing cylinder 29. A transmission bearing 34 is installed at the connection between the main shaft 32 and the fixed bearing 33. The inner diameter of the transmission bearing 34 is the same as the diameter of the main shaft 32. The main shaft 32 can rotate inside the crushing cylinder 29 through the transmission bearing 34 and the fixed bearing 33.

[0030] As one embodiment of this utility model: In use, the first drive motor 7, the second drive motor 15, and the third drive motor 21 are first started to feed quartz sand into the hopper 1. The quartz sand falls into the machine casing 2 in the hopper 1. In the machine casing 2, the first drive motor 7 drives the rotor disc 17 to rotate through the driven pulley 3. The rotor disc 17 drives the crushing hammers 28 on it to rotate. The rotation of the crushing hammers 28 strikes the quartz sand, and in conjunction with the inner impact plate 18, the quartz sand is crushed into small pieces, thus completing the initial crushing process of the quartz sand. Then, the crushed quartz sand is further processed into small pieces. The quartz sand falls into the crushing cylinder 29 along the first guide plate 20. In the crushing cylinder 29, the crushing cone 26 is driven to rotate by the second drive motor 15. When the crushing cone 26 rotates, it works with the grinding wall 30 to squeeze and crush the quartz sand, breaking it into fine particles. This completes the secondary crushing treatment of the quartz sand. After the secondary crushing treatment, the quartz sand meets the usage standards and then enters the conveying cylinder 9 along the second guide plate 23. It is then conveyed downward by the spiral blade shaft 22 inside the conveying cylinder 9, and the crushed quartz sand is discharged from the discharge pipe 10 from the casing 2, thus realizing the dual crushing treatment of the quartz sand.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A continuous grading and crushing device for quartz sand, comprising a hopper (1), a casing (2), a conveying cylinder (9), a base (11), fixed support legs (12), and a crushing box (13), characterized in that: A crushing chamber (13) is provided on the upper side of the base (11). Fixed support legs (12) are provided at the four corners of the crushing chamber (13) where it connects to the base (11). A housing (2) is provided on the left side of the upper end face of the crushing chamber (13). A hopper (1) is mounted on the upper side of the housing (2). A speed regulator (14) is provided on the right side of the upper end face of the crushing chamber (13). A second drive motor (15) is mounted on the upper side of the speed regulator (14). A crushing cylinder (29) is provided on the right side inside the crushing chamber (13). A main shaft is mounted on the output end of the speed regulator (14). (32), and the main shaft (32) extends into the crushing cylinder (29). The main shaft (32) is equipped with a crushing moving cone (26). The rotor disk (17) is arranged longitudinally inside the casing (2). Four sets of crushing hammers (28) are arranged at equal angles on the annular side of the rotor disk (17). The conveying cylinder (9) is arranged on the left side inside the crushing box (13). The third drive motor (21) is installed on the upper side of the conveying cylinder (9). The spiral blade shaft (22) is installed inside the conveying cylinder (9). The discharge pipe (10) is arranged on the lower side of the right side of the conveying cylinder (9).

2. The continuous grading and crushing equipment for quartz sand according to claim 1, characterized in that: The lower end face of the housing (2) is provided with a flange base plate (16), which is fixedly connected to the crushing box (13) by bolts.

3. The continuous grading and crushing equipment for quartz sand according to claim 1, characterized in that: The inner wall of the housing (2) is provided with inner impact plates (18) on the left and right sides. Multiple sets of grooves (181) are opened inside the inner impact plates (18). The rotor disk (17) is fitted with a wear-resistant bushing (27) on its annular side.

4. The continuous grading and crushing equipment for quartz sand according to claim 1, characterized in that: The rotor disc (17) is equipped with a driven pulley (3) at the front end. A fixed support plate (8) is provided on the left side of the front surface of the crushing box (13). A reducer is provided on the fixed support plate (8). A first drive motor (7) is installed on the front side of the reducer. A drive pulley (5) is installed at the output end of the reducer. The drive pulley (5) and the driven pulley (3) are connected by a transmission belt (4).

5. The continuous grading and crushing equipment for quartz sand according to claim 1, characterized in that: A feeding trough (19) is provided at the bottom of the casing (2) where it connects with the crushing box (13). A feeding port (31) is provided on the upper side of the left side of the crushing cylinder (29). A first guide plate (20) is provided at the connection between the feeding trough (19) and the feeding port (31). A discharge port (24) is provided on the lower side of the left side of the crushing cylinder (29). A second guide plate (23) is provided at the connection between the discharge port (24) and the conveying cylinder (9).

6. The continuous grading and crushing equipment for quartz sand according to claim 1, characterized in that: The crushing cone (26) is configured as a cone-shaped structure with a small upper end and a large lower end. The inner wall of the crushing cylinder (29) is provided with a grinding wall (30) at a position corresponding to the crushing cone (26). The grinding wall (30) has an arc-shaped structure.

7. The continuous grading and crushing equipment for quartz sand according to claim 1, characterized in that: The crushing cylinder (29) has a guard plate (25) on its lower side. The guard plate (25) has a stepped structure. The left end of the guard plate (25) is higher than the right end. The left end of the guard plate (25) is flush with the lower end of the discharge port (24).

8. The continuous grading and crushing equipment for quartz sand according to claim 1, characterized in that: The bottom of the crushing cylinder (29) is provided with a fixed shaft seat (33), and a transmission bearing (34) is assembled at the connection between the main shaft (32) and the fixed shaft seat (33). The inner diameter of the transmission bearing (34) is the same as the diameter of the main shaft (32).

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