Sorting machine for waxy corn processing

By designing a waxy corn sorting machine that includes a cleaning shell and a screening plate, and using a motor-driven cleaning roller and fan system to remove dust, efficient cleaning and multi-size sorting of waxy corn kernels are achieved, solving the problems of incomplete dust removal and sorting in existing technologies.

CN223642284UActive Publication Date: 2025-12-09INNER MONGOLIA MENGSUI AGRI TECH DEV CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423167316.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-09
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing technologies, glutinous corn sorting machines are unable to effectively remove dust and impurities from the surface of corn kernels, and cannot simultaneously achieve efficient sorting of corn kernels of multiple sizes.

Method used

A sorting machine for processing glutinous corn was designed, comprising a cleaning shell, a screening plate, and a drive unit. Dust is removed by a cleaning roller driven by a motor and a fan system, and three sizes of corn kernels are sorted using a multi-layer screening plate.

Benefits of technology

It effectively cleans dust and impurities from the surface of glutinous corn kernels and can simultaneously sort three different sizes of corn kernels, improving sorting efficiency and quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223642284U_ABST
    Figure CN223642284U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of waxy corn, and discloses a sorting machine for waxy corn processing, which comprises a sorting shell and further comprises supporting legs fixed at four corners of the bottom of the sorting shell, the top of the sorting shell is fixedly connected with a connecting shell, and the top of the connecting shell is fixedly connected with a cleaning shell. Firstly, waxy corn is poured into a cleaning shell, at the moment, a first motor is started to enable a first transmission rod to drive a first cleaning roller to rotate, at the moment, a first gear is meshed with a second gear, and then a second transmission rod rotates to drive a second cleaning roller to be matched with the first cleaning roller to brush away dust and soil on the surfaces of corn kernels; at the moment, corn kernels fall into the sorting shell through the connecting shell, at the moment, multiple sets of fans are turned on to blow out dust attached to the surfaces of the corn kernels through the dust discharging shell when the corn kernels fall, so that the dust on the surfaces of the corn kernels is assisted to be cleaned, and through the arrangement of two screening plates, three kinds of corn kernels of different specifications can be screened out.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of glutinous corn technology, specifically a sorting machine for processing glutinous corn. Background Technology

[0002] Glutinous corn is a specific type of corn, characterized by a high content of amylopectin in its kernels. This starch structure gives glutinous corn kernels a sticky, soft, and chewy texture after cooking, resulting in a unique taste. Compared to regular dried corn, glutinous corn contains less amylose, causing it to absorb water and swell upon heating, resulting in a viscous texture. This makes it suitable for making various foods, such as glutinous corn porridge, corn cakes, and glutinous rice snacks.

[0003] During the planting, harvesting, transportation and storage of glutinous corn, some substandard corn kernels, broken corn kernels, foreign objects and other contaminants may be mixed in. Therefore, a sorting machine is needed to sort corn kernels of different sizes. However, most existing sorting machines can only sort two different sizes of corn kernels and are not convenient for removing impurities and dust from the corn kernels, so they are not versatile enough. Utility Model Content

[0004] The purpose of this invention is to provide a sorting machine for processing glutinous corn, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sorting machine for processing glutinous corn, comprising a sorting shell, and further comprising:

[0006] Support legs are fixed to the four corners of the bottom of the sorting shell. A connecting shell is fixedly connected to the top of the sorting shell. A cleaning shell is fixedly connected to the top of the connecting shell. A cleaning component is fixedly connected to one side of the cleaning shell. The cleaning component includes a first motor. A protective plate is fixedly connected to one side of the sorting shell.

[0007] Screening plates are disposed at the top and bottom of the inner cavity of the sorting shell. A drive component for vibrating the screening plates is fixedly connected to one side of the sorting shell. The drive component includes a second motor.

[0008] Preferably, reinforcing blocks are fixedly connected to both the front and rear sides of the connecting shell, and the bottom of the reinforcing blocks is fixedly connected to the sorting shell.

[0009] Preferably, multiple sets of fans are arrayed on one side of the connecting shell, and a dust exhaust shell is fixedly connected to one side of the connecting shell.

[0010] Preferably, the output end of the first motor extends into the interior of the cleaning housing and is fixedly connected to a first transmission rod. A first cleaning roller is fixedly connected to the surface of the first transmission rod. One side of the first cleaning roller extends into the outer side of the cleaning housing and is fixedly connected to a first gear. A second gear is meshed with one side of the first gear. A second transmission rod is fixedly connected to one side of the second gear. One end of the second transmission rod extends into the inner wall of the cleaning housing and is rotatably connected to the inner wall of the cleaning housing through a bearing. A second cleaning roller is fixedly connected to the surface of the second transmission rod.

[0011] Preferably, an extension plate is fixedly connected to the bottom of the screening plate, a limit rod is provided inside the extension plate, a positioning plate is fixedly connected to the bottom of the limit rod, and one side of the positioning plate is fixedly connected to the inner wall of the sorting shell.

[0012] Preferably, a spring for assisting the vibration of the extension plate is fixedly connected to the bottom of the extension plate, and the bottom of the spring is fixedly connected to the positioning plate.

[0013] Preferably, the second motor is fixed to one side of the sorting shell, the output end of the second motor extends into the interior of the sorting shell and is fixedly connected to a first drive rod, a first elliptical roller is fixedly connected to both sides of the surface of the first drive rod, the end of the first drive rod away from the second motor extends into the outside of the sorting shell and is fixedly connected to a third gear, a fourth gear is meshed with the bottom of the third gear, a second drive rod is fixedly connected to one side of the fourth gear, one end of the second drive rod extends into the interior of the sorting shell and is rotatably connected to the inner wall of the sorting shell through a bearing, and a second elliptical roller is fixedly connected to both sides of the surface of the second drive rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention first pours glutinous corn into the cleaning shell. Then, the first motor is turned on, causing the first transmission rod to drive the first cleaning roller to rotate. At this time, the first gear meshes with the second gear, and then the second transmission rod rotates, driving the second cleaning roller to work with the first cleaning roller to brush off the dust and dirt on the surface of the corn kernels. The corn kernels then fall into the sorting shell through the connecting shell. At this time, multiple fans are turned on to blow the dust attached to the surface of the corn kernels out through the dust exhaust shell, thereby assisting in cleaning the dust on the surface of the corn kernels. Furthermore, with the setting of two screening plates, three different sizes of corn kernels can be screened out. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the sorting machine for processing glutinous corn provided by this utility model;

[0017] Figure 2 This is a schematic diagram of the structure from another perspective provided by this utility model;

[0018] Figure 3 A schematic diagram of the cleaning component provided by this utility model;

[0019] Figure 4 A schematic diagram of the drive component structure provided by this utility model.

[0020] In the diagram: 1. Sorting shell; 2. Support leg; 3. Connecting shell; 4. Cleaning shell; 5. Cleaning component; 501. First motor; 502. First transmission rod; 503. First cleaning roller; 504. First gear; 505. Second gear; 506. Second transmission rod; 507. Second cleaning roller; 6. Protective plate; 7. Screening plate; 8. Driving component; 801. Second motor; 802. First driving rod; 803. First elliptical roller; 804. Third gear; 805. Fourth gear; 806. Second driving rod; 807. Second elliptical roller; 9. Reinforcing block; 10. Fan; 11. Dust exhaust shell; 12. Extension plate; 13. Limiting rod; 14. Positioning plate; 15. Spring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 As shown, a sorting machine for processing glutinous corn includes a sorting shell 1 and support legs 2 fixed to the four corners of the bottom of the sorting shell 1. The support legs 2 facilitate the support of the sorting shell 1. A discharge port is provided on one side of the sorting shell 1 for discharging the smallest corn kernels. A connecting shell 3 is fixedly connected to the top of the sorting shell 1. The connecting shell 3 facilitates the diversion of dust on the surface of the corn kernels when they fall. A cleaning shell 4 is fixedly connected to the top of the connecting shell 3. The cleaning shell 4, together with a cleaning component 5, can clean the dust off the surface of the corn kernels. A cleaning component 5 is fixedly connected to one side of the cleaning shell 4. The cleaning component 5 includes a first motor 501. A protective plate 6 is fixedly connected to one side of the sorting shell 1.

[0023] Screening plates 7 are set at the top and bottom of the inner cavity of the sorting shell 1. There are two screening plates 7, with the mesh of the top one being larger and the mesh of the bottom one being smaller. A drive unit 8 for vibrating the screening plates 7 is fixedly connected to one side of the sorting shell 1. The drive unit 8 includes a second motor 801.

[0024] Reinforcing blocks 9 are fixedly connected to both the front and rear sides of the connecting shell 3. The connection strength between the connecting shell 3 and the sorting shell 1 can be improved by the fixed connection of the reinforcing blocks 9 to the sorting shell 1. The bottom of the reinforcing blocks 9 is fixedly connected to the sorting shell 1. Multiple sets of fans 10 are arrayed on one side of the connecting shell 3. The arrangement of multiple sets of fans 10 makes it convenient to blow the floating dust on the surface of the cleaned corn kernels through the dust discharge shell 11, thereby improving the sorting quality of the corn kernels. The dust discharge shell 11 is fixedly connected to one side of the connecting shell 3.

[0025] The output end of the first motor 501 extends into the interior of the cleaning shell 4 and is fixedly connected to the first transmission rod 502. The surface of the first transmission rod 502 is fixedly connected to the first cleaning roller 503. One side of the first cleaning roller 503 extends into the outside of the cleaning shell 4 and is fixedly connected to the first gear 504. One side of the first gear 504 is meshed with the second gear 505. One side of the second gear 505 is fixedly connected to the second transmission rod 506. When the first motor 501 is turned on, the first transmission rod 502 drives the first cleaning roller 503 to rotate. At this time, the first gear 504 will mesh with the second gear 505. Then, the second transmission rod 506 rotates, driving the second cleaning roller 507 to cooperate with the first cleaning roller 503 to brush off the dust and dirt from the surface of the corn kernels. One end of the second transmission rod 506 extends into the inner wall of the cleaning shell 4 and is rotatably connected to the inner wall of the cleaning shell 4 through a bearing. The surface of the second transmission rod 506 is fixedly connected to the second cleaning roller 507.

[0026] An extension plate 12 is fixedly connected to the bottom of the screening plate 7. The extension plate 12 and the limiting rod 13 are slidably connected to each other to limit the up and down movement of the screening plate 7. The positioning plate 14 is used to fix the limiting rod 13. The limiting rod 13 is provided inside the extension plate 12. The bottom of the limiting rod 13 is fixedly connected to the positioning plate 14. One side of the positioning plate 14 is fixedly connected to the inner wall of the sorting shell 1. A spring 15 is fixedly connected to the bottom of the extension plate 12 to assist the vibration of the extension plate 12. The spring 15 is fixed between the extension plate 12 and the positioning plate 14 to assist the up and down vibration of the screening plate 7. The bottom of the spring 15 is fixedly connected to the positioning plate 14.

[0027] The second motor 801 is fixed to one side of the sorting shell 1. The output end of the second motor 801 extends into the interior of the sorting shell 1 and is fixedly connected to the first drive rod 802. First elliptical rollers 803 are fixedly connected to both sides of the surface of the first drive rod 802. The end of the first drive rod 802 away from the second motor 801 extends into the outside of the sorting shell 1 and is fixedly connected to the third gear 804. Turning on the second motor 801 allows the first drive rod 802 to rotate. When the first drive rod 802 rotates, it drives the first elliptical rollers 803 to rotate. As the first drive rod 802 rotates, it drives the third gear 804 to mesh. The fourth gear 805 rotates, which in turn drives the second drive rod 806 to rotate, causing the second elliptical roller 807 to rotate. As the first elliptical roller 803 and the second elliptical roller 807 rotate, the two screening plates 7 vibrate up and down to screen. The bottom of the third gear 804 is meshed with the fourth gear 805. The second drive rod 806 is fixedly connected to one side of the fourth gear 805. One end of the second drive rod 806 penetrates into the interior of the sorting shell 1 and is rotatably connected to the inner wall of the sorting shell 1 through a bearing. The second elliptical roller 807 is fixedly connected to both sides of the surface of the second drive rod 806.

[0028] Working principle: First, the glutinous corn is poured into the cleaning shell 4. At this time, the first motor 501 is turned on, causing the first transmission rod 502 to drive the first cleaning roller 503 to rotate. At this time, the first gear 504 will mesh with the second gear 505. Then, the second transmission rod 506 rotates, driving the second cleaning roller 507 to work with the first cleaning roller 503 to brush off the dust and dirt on the surface of the corn kernels. At this time, the corn kernels and dust fall into the sorting shell 1 through the connecting shell 3. During this interval, multiple sets of fans 10 are turned on to blow the dust attached to the surface of the corn kernels through the dust discharge shell 11. Then the corn falls to the top of the screening plate 7. Then, by turning on the second motor 801, the first drive rod 802 can be rotated. When the first drive rod 802 rotates, it will drive the first elliptical... As roller 803 rotates, the rotation of the first drive rod 802 drives the third gear 804 to mesh with the fourth gear 805. When the fourth gear 805 rotates, it drives the second drive rod 806 to rotate, which in turn drives the second elliptical roller 807 to rotate. As the first elliptical roller 803 and the second elliptical roller 807 rotate, the two screening plates 7 vibrate up and down to screen. When the screening plates 7 move, they drive the extension plate 12 to vibrate up and down on the surface of the limiting rod 13. At the same time, the tension spring 15 is stretched and reset through its auxiliary vibration. Larger corn kernels are sorted out through the top screening plate 7, smaller corn kernels fall to the top of the bottom screening plate 7 for sorting, and the smallest corn kernels are discharged through the bottom of the sorting shell 1, thus achieving the effect of screening out three different sizes of corn kernels.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sorting machine for processing glutinous corn, comprising a sorting shell (1), characterized in that, Also includes: Support legs (2) are fixed to the four corners of the bottom of the sorting shell (1). A connecting shell (3) is fixedly connected to the top of the sorting shell (1). A cleaning shell (4) is fixedly connected to the top of the connecting shell (3). A cleaning component (5) is fixedly connected to one side of the cleaning shell (4). The cleaning component (5) includes a first motor (501). A protective plate (6) is fixedly connected to one side of the sorting shell (1). Screening plates (7) are disposed at the top and bottom of the inner cavity of the sorting shell (1). A drive unit (8) for vibrating the screening plates (7) is fixedly connected to one side of the sorting shell (1). The drive unit (8) includes a second motor (801).

2. The sorting machine for processing glutinous corn according to claim 1, characterized in that: The front and rear sides of the connecting shell (3) are fixedly connected with reinforcing blocks (9), and the bottom of the reinforcing blocks (9) is fixedly connected to the sorting shell (1).

3. The sorting machine for processing glutinous corn according to claim 1, characterized in that: Multiple sets of fans (10) are arrayed on one side of the connecting shell (3), and a dust exhaust shell (11) is fixedly connected to one side of the connecting shell (3).

4. A sorting machine for processing glutinous corn according to claim 1, characterized in that: The output end of the first motor (501) extends into the interior of the cleaning shell (4) and is fixedly connected to the first transmission rod (502). The surface of the first transmission rod (502) is fixedly connected to the first cleaning roller (503). One side of the first cleaning roller (503) extends into the outside of the cleaning shell (4) and is fixedly connected to the first gear (504). One side of the first gear (504) is meshed with the second gear (505). One side of the second gear (505) is fixedly connected to the second transmission rod (506). One end of the second transmission rod (506) extends into the inner wall of the cleaning shell (4) and is rotatably connected to the inner wall of the cleaning shell (4) through a bearing. The surface of the second transmission rod (506) is fixedly connected to the second cleaning roller (507).

5. A sorting machine for processing glutinous corn according to claim 1, characterized in that: An extension plate (12) is fixedly connected to the bottom of the screening plate (7). A limit rod (13) is provided inside the extension plate (12). A positioning plate (14) is fixedly connected to the bottom of the limit rod (13). One side of the positioning plate (14) is fixedly connected to the inner wall of the sorting shell (1).

6. A sorting machine for processing glutinous corn according to claim 5, characterized in that: The bottom of the extension plate (12) is fixedly connected to a spring (15) for assisting the vibration of the extension plate (12), and the bottom of the spring (15) is fixedly connected to the positioning plate (14).

7. A sorting machine for processing glutinous corn according to claim 1, characterized in that: The second motor (801) is fixed to one side of the sorting shell (1). The output end of the second motor (801) extends into the interior of the sorting shell (1) and is fixedly connected to the first drive rod (802). The first elliptical rollers (803) are fixedly connected to both sides of the surface of the first drive rod (802). The end of the first drive rod (802) away from the second motor (801) extends into the outside of the sorting shell (1) and is fixedly connected to the third gear (804). The bottom of the third gear (804) is meshed with the fourth gear (805). The second drive rod (806) is fixedly connected to one side of the fourth gear (805). One end of the second drive rod (806) extends into the interior of the sorting shell (1) and is rotatably connected to the inner wall of the sorting shell (1) through a bearing. The second elliptical rollers (807) are fixedly connected to both sides of the surface of the second drive rod (806).