Die waste discharging mechanism

By designing a mold waste unloading mechanism, components such as motors, lead screws, and hydraulic telescopic rods are used to achieve automated waste unloading, solving the problem of low efficiency in manual waste removal and improving production efficiency and safety.

CN223642663UActive Publication Date: 2025-12-09LIAONING SHIP AIR DEFENSE EQUIP TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423190633.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-09
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing technologies, manual waste removal is inefficient, which affects production cycle, causes worker fatigue and poses significant safety hazards, making it difficult to meet the automation and high-efficiency production requirements of modern manufacturing.

Method used

A mold waste unloading mechanism was designed, which uses a combination of motor, lead screw, hydraulic telescopic rod and support plate to realize automated waste unloading. The support plate operates alternately to seamlessly connect the stamping and unloading processes.

Benefits of technology

It has automated waste material unloading, improved production cycle time, reduced worker fatigue and safety hazards, increased equipment utilization, and enhanced enterprise competitiveness.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223642663U_ABST
    Figure CN223642663U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of dies, in particular to a die waste discharging mechanism which comprises a base, a first motor is arranged on the front side of the inner bottom wall of the base, a lead screw is locked at the output end of the first motor through a coupler, and the rear side end of the lead screw is rotationally connected with the inner wall of the base through a first bearing. The outer wall of the lead screw is in threaded connection with a connecting seat, the inner side end of the connecting seat extends out of the base and is provided with a supporting seat, a hydraulic telescopic rod is arranged on the outer wall of the supporting seat, and a discharging mechanism is arranged at the driving top end of the hydraulic telescopic rod. Compared with a traditional manual discharging mode, the automatic waste discharging device has the advantages that the time required for discharging is greatly shortened, the overall production takt is effectively improved, the production potential of equipment can be fully exerted in a high-speed stamping production line, the product yield in unit time is improved, and the production efficiency is improved. Therefore, the production time cost of unit products is obviously reduced, and the competitiveness of enterprises in the market is enhanced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a mould waste material unloading mechanism. BACKGROUND

[0002] In modern manufacturing industry, stamping process is widely used in the processing and forming of various metal plates. In the stamping process, waste materials will inevitably be produced. At present, in most production scenes, the waste materials after stamping are generally taken off from the mould by manual method.

[0003] The manual waste material taking method has many disadvantages. First, from the efficiency aspect, the manual operation speed is relatively slow, which is difficult to meet the demand of large-scale and high-efficiency production. Especially in some high-speed stamping production lines, frequent manual unloading operation will seriously affect the overall production rhythm, reduce the effective utilization rate of the equipment, and increase the production time cost of unit product. Long-term work in high-intensity environment will easily cause workers' physical fatigue, increase the risk of work accidents, and also may cause operation errors due to workers' fatigue, which has great safety hidden danger and further affects product quality and production efficiency.

[0004] In addition, with the continuous rise of labor cost and the increasing requirement of production automation and intelligence, the traditional manual waste material taking method has been more and more difficult to adapt to the development trend of modern manufacturing industry. Therefore, it is urgent to need a mould waste material unloading mechanism capable of realizing automation to overcome the defects of the prior art and improve the overall benefit and competitiveness of stamping production. CONTENT OF THE UTILITY MODEL

[0005] The utility model discloses a mould waste material unloading mechanism to solve the above-mentioned problems.

[0006] In order to realize the above technical purpose and achieve the above technical effect, the utility model is realized through the following technical scheme:

[0007] A mould waste material unloading mechanism, comprising a base, the inner bottom wall front side of the base is equipped with motor no. 1, the output end of motor no. 1 is locked with lead screw through coupling, and the rear side end of lead screw is rotatably connected with the inner wall of base through bearing no. 1, the outer wall of lead screw is equipped with connecting seat, the inner side end of connecting seat extends out of base, and is equipped with support seat, the outer wall of support seat is equipped with hydraulic telescopic rod, and the driving top end of hydraulic telescopic rod is equipped with unloading mechanism.

[0008] Further, the unloading mechanism comprises a top seat, a motor two is arranged on the inner side wall of the top seat, the left and right two inner side walls of the top seat are rotationally connected with a rotating rod through bearings two, the inner side end of the rotating rod is fixedly connected with the output end of the motor two through a shaft coupling, the outer wall of the rotating rod is connected with a rotating drum through interference fit, the top end wall of the rotating drum is provided with a connecting block, the top end wall of the connecting block is provided with a support plate, and a through hole is formed in the outer wall of the support plate.

[0009] Further, the outer ring of the bearing two is fixedly connected with the inner wall of the top seat through a bearing seat, and the inner ring of the bearing two is connected with the outer wall of the rotating rod through interference fit.

[0010] Further, the inner side wall surface between the bases is provided with a long hole.

[0011] The utility model discloses the beneficial effect is:

[0012] The utility model discloses realized the automation operation of waste material blanking, compared with traditional manual blanking mode, greatly reduced the time required for blanking, effectively promoted the overall production rhythm, in high -speed stamping production line, can give full play to the production potential of equipment, improve the product output in unit time, thereby significantly reduce the production time cost of unit product, enhance the competitiveness of enterprise in the market, the design of two group support plate alternate operation makes stamping and blanking process can seamlessly link, avoid the idle time of equipment caused by waiting for blanking, further optimize the production process, improve the comprehensive utilization of equipment;

[0013] Completely abandon the high strength operation mode of manual waste material, and the worker does not need to enter the stamping equipment dangerous area frequently and cleans the waste material, effectively reduces the degree of physical fatigue of the worker, reduces the risk of work injury caused by long -term high -intensity work, creates more safe working environment for the worker, and the accurate operation of the automatic blanking mechanism reduces the safety hidden danger caused by human operation error, guarantees the safety and stability of the production process, and helps enterprises to establish good safety production culture. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will briefly introduce the drawing needed to be used in the embodiment, and obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.

[0015] Fig. 1 It is the structural schematic diagram of the utility model;

[0016] Fig. 2 It is the internal structure schematic diagram of the base of the utility model;

[0017] Fig. 3 The utility model discloses a top seat structure schematic diagram.

[0018] In the drawing, the component list that each sign represents is as follows:

[0019] 1, base, 2, motor one, 3, screw, 4, bearing one, 5, connecting seat, 6, support seat, 7, hydraulic telescopic rod, 8, top seat, 9, motor two, 10, bearing two, 11, rotating rod, 12, rotating cylinder, 13, connecting block, 14, support plate, 15, through -hole. Specific implementation

[0020] The technical scheme in the embodiment of the utility model will be clearly and completely described below in combination with the drawings in the embodiment of the utility model, and obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making the creative labor belong to the range of the utility model protection.

[0021] Reference Figs. 1-3 As shown in the drawing, a mould waste blanking mechanism, including base 1, the inner bottom wall front side of base 1 is equipped with motor one 2, the output end of motor one 2 is locked with screw 3 through coupling, and the rear side end of screw 3 is rotatably connected with the inner wall of base 1 through bearing one 4, and the outer wall of screw 3 is threadedly connected with connecting seat 5, the inner side end of connecting seat 5 extends out of base 1, and is equipped with support seat 6, and the outer wall of support seat 6 is equipped with hydraulic telescopic rod 7, and the driving top end of hydraulic telescopic rod 7 is equipped with unloading mechanism.

[0022] Further, the unloading mechanism includes top seat 8, the inner side wall of top seat 8 is equipped with motor two 9, the left and right two sides inner wall of top seat 8 is rotatably connected with rotating rod 11 through bearing two 10, the inner side end of rotating rod 11 is fixedly connected with the output end of motor two 9 through coupling, and the outer wall of rotating rod 11 is connected with rotating cylinder 12 in interference fit, the top end wall of rotating cylinder 12 is equipped with connecting block 13, and the top end wall between connecting block 13 is equipped with support plate 14, and the outer wall of support plate 14 is equipped with through -hole 15.

[0023] Further, the outer ring of bearing two 10 is fixedly connected with the inner wall of top seat 8 through bearing seat, and the inner ring of bearing two 10 is connected with the outer wall of rotating rod 11 in interference fit.

[0024] Further, the inner side wall surface between base 1 is equipped with long hole.

[0025] Through the person skilled in the art, all electrical components and parts in the case are general standard parts or parts known to those skilled in the art, the structure and principle of which can be known by technical personnel through technical manual or through conventional experimental method, the model and the scheme are adapted to normally operate, all electrical components and the power supply adapted thereto are connected through wires, and according to the actual situation, a suitable controller is selected to meet the control requirement, and the specific connection and control sequence should be referred to the working principle of the following working principle, the working order of each electrical component is completed, and the detailed connection means is a known technology in the art, which is not described in the electrical control.

[0026] One specific application of the embodiment is:

[0027] In use, the device is installed on the stamping die workbench by welding or bolt tightening mounting mode through the base 1, and the two bases 1 are arranged on the left and right sides of the die, and the two supporting plates 14 are arranged on the front and rear sides of the die.

[0028] The motor one 2 drives the lead screw 3 to rotate, the lead screw 3 drives the connecting seat 5 to move the supporting seat 6, the hydraulic telescopic rod 7, the top seat 8 and the supporting plate 14 and other structures to the rear side, the supporting plate 14 is moved to the upper side of the die, the hydraulic telescopic rod 7 drives the top seat 8 to drive the rotating drum 12, the connecting block 13 and the supporting plate 14 to move downward, the supporting plate 14 is sleeved on the outer wall of the die, the workpiece is placed on the stamping die for stamping operation, after the stamping is completed, the hydraulic telescopic rod 7 drives the supporting plate 14 to move upward, the waste of the workpiece is lifted upward by the supporting plate 14, the motor one 2 is reversed to drive the two supporting plates 14 to move to the front side, the rear supporting plate 14 is moved to the upper side of the die, the front supporting plate 14 is operated synchronously, the supporting plate 14 is sleeved on the outer wall of the die, and the workpiece is subjected to stamping operation, the front supporting plate 14 is moved to the front side of the processing table, the motor two 9 drives the rotating rod 11 to drive the rotating drum 12, the connecting block 13 and the supporting plate 14 to rotate and tilt, the waste on the outer wall of the supporting plate 14 is tilted and slides down, and the discharging operation of the waste is completed, the two groups of supporting plates 14 are alternately operated, one supporting plate 14 takes the material, and the other supporting plate 14 discharges the material.

[0029] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Within the scope of the present application, changes, changes, additions or replacements made by ordinary skilled in the art should be within the scope of the present application.

Claims

1. A die scrap blanking mechanism characterized by: It include base (1), The inner bottom wall front side of the base (1) is provided with motor one (2), the output end of motor one (2) is locked with lead screw (3) through coupling, and the rear side end of lead screw (3) is rotatably connected with the inner wall of base (1) through bearing one (4), the outer wall of lead screw (3) is threadedly connected with connecting seat (5), the inner side end of connecting seat (5) extends out of base (1), and is provided with support seat (6), the outer wall of support seat (6) is provided with hydraulic telescopic rod (7), the drive top end of hydraulic telescopic rod (7) is provided with unloading mechanism.

2. A mold waste feed mechanism as defined in claim 1, wherein: The unloading mechanism includes top seat (8), the inner side wall of top seat (8) is provided with motor two (9), the left and right two side inner walls of top seat (8) are rotatably connected with rotating rod (11) through bearing two (10), the inner side end of rotating rod (11) is fixedly connected with the output end of motor two (9) through coupling, the outer wall of rotating rod (11) is connected with rotating drum (12) in interference fit, the top end wall of rotating drum (12) is provided with connecting block (13), the top end wall between connecting block (13) is provided with support plate (14), the outer wall of support plate (14) is provided with through hole (15).

3. A mold waste feed mechanism as defined in claim 2, wherein: The outer ring of bearing two (10) is fixedly connected with the inner wall of top seat (8) through bearing seat, and the inner ring of bearing two (10) is connected with the outer wall of rotating rod (11) in interference fit.

4. A mold waste feed mechanism as defined in claim 1, wherein: The inner side wall surface between the base (1) is provided with long hole.