Steel pipe flange assembling and positioning device

Abstract

The utility model relates to the technical field of steel pipes, and discloses a steel pipe flange assembly positioning device which comprises a supporting mechanism, a flange body and a steel pipe body, the supporting mechanism comprises a lower base plate serving as a base, and a plurality of supporting columns used for supporting are fixedly connected to the upper end face of the lower base plate in an annular array mode. The upper end faces of the multiple supporting columns are rotationally connected with an upper top disc in a sleeving mode, a positioning mechanism for centering the flange body and the steel pipe body is arranged on the lower end face of the upper top disc, and by arranging the positioning mechanism, in the using process, the positioning mechanism can limit the flange body and the steel pipe body; wherein the flange body is limited through the inner side wall of the sliding frame, the steel pipe body is limited through the side plate, it is ensured that the circle centers of the flange body and the steel pipe body are located at the same position, meanwhile, the driving motor is arranged, the upper top disc can be driven to rotate through the second gear, and therefore workers do not need to walk when the flange body and the steel pipe body are welded conveniently.

Description

Technical Field

[0001] This utility model relates to the field of steel pipe technology, specifically to a steel pipe flange assembly positioning device. Background Technology

[0002] The assembly and positioning of steel pipe flanges is a crucial part of the pipeline system. It involves precisely aligning and fixing the steel pipe and flange to ensure that subsequent welding or bolting connections can meet the requirements for sealing and strength. In the traditional steel pipe flange assembly process, positioning is usually achieved by manual measurement, marking and manual adjustment. This method is not only time-consuming and labor-intensive, but also prone to human error, resulting in inaccurate positioning and affecting the overall performance and safety of the pipeline system.

[0003] In the existing steel pipe flange assembly process, manual positioning and adjustment are usually used to align and fix the flange body with the steel pipe body. This method is not only cumbersome and time-consuming, but also prone to inaccurate positioning due to human factors, affecting the subsequent welding quality and production efficiency. Especially when dealing with large or heavy flanges and steel pipes, the difficulty and labor intensity of manual adjustment increase significantly, further reducing work efficiency. In addition, traditional positioning devices often lack automated and intelligent drive mechanisms, requiring workers to frequently move around to adjust the position of the workpiece during the welding process. This not only increases safety hazards, but also limits the automation level and overall efficiency of the production line. Utility Model Content

[0004] The purpose of this utility model is to provide a steel pipe flange assembly positioning device, which solves the problem that the method of manually positioning and adjusting to align and fix the flange body and the steel pipe body is not only cumbersome and time-consuming, but also prone to inaccurate positioning due to human factors, affecting the subsequent welding quality and production efficiency. In particular, when dealing with large or heavy flanges and steel pipes, the difficulty and labor intensity of manual adjustment increase significantly, further reducing work efficiency.

[0005] This utility model provides the following technical solution: a steel pipe flange assembly positioning device, including a support mechanism, a flange body and a steel pipe body. The support mechanism includes a lower base plate as a base. A plurality of support columns for support are fixedly connected in a ring array on the upper end face of the lower base plate. An upper top plate is rotatably sleeved on the upper end face of the plurality of support columns. A positioning mechanism for centering the flange body and the steel pipe body is provided on the lower end face of the upper top plate.

[0006] As a preferred embodiment of the above technical solution, the positioning mechanism includes a cylinder fixedly connected to the lower end face of the upper top plate, a rack fixedly connected to the telescopic end of the cylinder, a second slide rail fixedly connected to the lower end face of the upper top plate above the rack, and the rack slidably sleeved inside the second slide rail. A first gear meshing with the rack is rotatably connected to the center of the lower end face of the upper top plate, and a fixed shaft is fixedly connected through the upper top plate at the center of the upper end face of the first gear.

[0007] As a preferred embodiment of the above technical solution, a disc is fixedly connected to the end of the fixed shaft, and a plurality of limiting grooves are arranged in an arc array on the upper end surface of the disc. A plurality of first slide rails are fixedly connected in an annular array on the upper end surface of the top plate. A slide frame is slidably sleeved inside the first slide rail. A limiting shaft is fixedly connected to the inner top end of the slide frame, and the limiting shaft is slidably sleeved inside the limiting groove. A side plate for limiting the steel pipe body is fixedly connected to the upper top end of the slide frame, and positioning bolts are symmetrically threaded onto the outer side wall of the side plate.

[0008] As a preferred embodiment of the above technical solution, the upper end face of the limiting shaft is flush with the upper end face of the disk, and a gap is left between the upper end face of the limiting shaft and the inner top of the slide.

[0009] As a preferred embodiment of the above technical solution, the flange body is placed at the top of the disc and located inside the gap, and the steel pipe body is placed at the center of the top of the flange body.

[0010] As a preferred embodiment of the above technical solution, an arc-shaped plate is fixedly connected to the outer side wall of the two support columns, and a reinforcing rod is symmetrically fixedly connected to the lower end of the arc-shaped plate, with the other end of the reinforcing rod being fixedly connected to the outer side wall of the support column connecting the arc-shaped plate.

[0011] As a preferred embodiment of the above technical solution, the outer side wall of the upper plate is uniformly provided with toothed grooves, the upper end face of the arc plate is fixedly connected to a drive motor, the output end of the drive motor is fixedly connected to a drive shaft, and the end of the drive shaft is fixedly connected to a second gear that meshes with the toothed grooves for transmission.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this utility model, a positioning mechanism is provided to limit the position of the flange body and the steel pipe body during use. The flange body is limited by the inner wall of the slide, while the steel pipe body is limited by the side plate, ensuring that the centers of the two are in the same position. At the same time, a drive motor is provided, which can drive the upper plate to rotate through the second gear, so that the welding does not require the staff to walk. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a steel pipe flange assembly positioning device;

[0015] Figure 2 A schematic diagram of the lower end structure of the support mechanism in a steel pipe flange assembly positioning device;

[0016] Figure 3 This is a schematic diagram of the disassembled structure of the positioning mechanism in a steel pipe flange assembly positioning device.

[0017] Figure 4 This is a schematic diagram of the upper plate structure in a steel pipe flange assembly positioning device.

[0018] In the diagram: 1. Support mechanism; 11. Lower chassis; 12. Support column; 13. Upper top plate; 131. First slide rail; 14. Gear groove; 15. Arc plate; 16. Second slide rail; 17. Reinforcing rod; 2. Flange body; 3. Steel pipe body; 4. Positioning mechanism; 41. First gear; 42. Rack; 43. Cylinder; 44. Fixed shaft; 45. Disc; 451. Limiting groove; 46. Slide; 461. Limiting shaft; 462. Side plate; 463. Positioning bolt; 5. Drive motor; 51. Drive shaft; 52. Second gear. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] like Figures 1-4 As shown, this utility model provides a technical solution: a steel pipe flange assembly positioning device, including a support mechanism 1, a flange body 2 and a steel pipe body 3. The support mechanism 1 includes a lower base plate 11 as a base. A plurality of support columns 12 for support are fixedly connected in a ring array on the upper end face of the lower base plate 11. An upper top plate 13 is rotatably sleeved on the upper end face of the plurality of support columns 12. A positioning mechanism 4 for centering the flange body 2 and the steel pipe body 3 is provided on the lower end face of the upper top plate 13.

[0021] By adopting the above technical solution and through the precise design of the positioning mechanism 4, the coaxial positioning of the flange body 2 and the steel pipe body 3 can be quickly achieved, which greatly improves the assembly efficiency and accuracy, reduces the time cost of manual adjustment and correction, and the rotating sleeve structure between the support column 12 and the upper plate 13 allows the upper plate 13 to be flexibly adjusted in angle, which is convenient to adapt to the combination requirements of flange body 2 and steel pipe body 3 of different specifications and angles, and enhances the versatility and flexibility of the device.

[0022] like Figure 3 and Figure 4As shown, the positioning mechanism 4 includes a cylinder 43 fixedly connected to the lower end face of the upper top plate 13. A rack 42 is fixedly connected to the telescopic end of the cylinder 43. A second slide rail 16 is fixedly connected to the lower end face of the upper top plate 13 above the rack 42, and the rack 42 is slidably sleeved inside the second slide rail 16. A first gear 41 that meshes with the rack 42 is rotatably connected to the center of the lower end face of the upper top plate 13. A fixed shaft 44 is fixedly connected to the center of the upper end face of the first gear 41 through the upper top plate 13.

[0023] Using the above technical solution, the telescopic movement of the cylinder 43 drives the rack 42 to slide smoothly along the second slide rail 16. Through precise meshing with the first gear 41, it realizes the precise angle and position adjustment of the fixed shaft 44 and its lower end connecting parts, ensuring the accuracy and reliability of positioning.

[0024] like Figure 3 and Figure 4 As shown, a disc 45 is fixedly connected to the end of the fixed shaft 44. Several limiting grooves 451 are passed through the arc-shaped array on the upper end face of the disc 45. Several first slide rails 131 are fixedly connected to the upper end face of the top plate 13 in an annular array. A slide frame 46 is slidably sleeved inside the first slide rail 131. A limiting shaft 461 is fixedly connected to the inner top end of the slide frame 46, and the limiting shaft 461 is slidably sleeved inside the limiting groove 451. A side plate 462 for limiting the steel pipe body 3 is fixedly connected to the upper top end of the slide frame 46. Positioning bolts 463 are symmetrically threaded on the outer side wall of the side plate 462. The upper end face of the limiting shaft 461 is flush with the upper end face of the disc 45, and there is a gap between the upper end face of the limiting shaft 461 and the inner top end of the slide frame 46.

[0025] By adopting the above technical solution, the sliding sleeve of the limiting shaft 461 in the limiting groove 451 and the guiding effect of the first slide rail 131 on the slide 46 together constitute a stable limiting system, which effectively prevents the side plate 462 from shifting or shaking during the positioning process of the steel pipe body 3, and enhances the stability and safety of positioning. By sliding the position of the slide 46 on the first slide rail 131 and combining it with the sliding of the limiting shaft 461 in the limiting groove 451, the layout and angle of the side plate 462 can be flexibly adjusted to adapt to steel pipe bodies 3 of different diameters and lengths, thereby improving the adaptability and flexibility of the device. The side plate 462 can achieve a tight fit and firm fixation to the steel pipe body 3 through the fastening action of the positioning bolt 463, preventing movement or damage during subsequent processing or transportation.

[0026] like Figures 1-4As shown, the flange body 2 is placed at the top of the disc 45 and located inside the gap. The steel pipe body 3 is placed at the center of the top of the flange body 2. The outer walls of the two support columns 12 are fixedly connected to the arc plate 15. The lower end face of the arc plate 15 is symmetrically fixedly connected to the reinforcing rod 17. The other end of the reinforcing rod 17 is fixedly connected to the outer wall of the support column 12 connected to the arc plate 15. The outer wall of the upper plate 13 is evenly provided with toothed grooves 14. The upper end face of the arc plate 15 is fixedly connected to the drive motor 5. The output end of the drive motor 5 is fixedly connected to the drive shaft 51. The end of the drive shaft 51 is fixedly connected to the second gear 52 that meshes with the toothed groove 14.

[0027] By adopting the above technical solution, the second gear 52 is driven by the drive motor 5 to mesh with the tooth groove 14, realizing the automatic rotation and positioning adjustment of the upper plate 13 and the flange body 2 and steel pipe body 3 supported below. This greatly improves the automation level and positioning efficiency of the operation, reduces manual intervention, and the design of the reinforcing rod 17 enhances the connection strength between the arc plate 15 and the support column 12, making the entire support mechanism 1 more stable and able to withstand greater loads. This ensures that no deformation or damage will occur during rotation and adjustment, and improves the overall stability and safety of the device.

[0028] Working principle: The flange body 2 is placed on the upper end face of the limiting groove 451. Since the upper end face of the limiting shaft 461 is flush with the upper end face of the disc 45, the inner side wall and the inner top of the slide 46 form a cavity, and the flange body 2 is inside the cavity. The steel pipe body 3 is placed on the upper end face of the flange body 2. Then, the extension end of the cylinder 43 is activated to drive the rack 42 to move linearly under the limitation of the second slide rail 16. Since the rack 42 meshes with the first gear 41, the rotation of the first gear 41 can drive the fixed shaft 44 to rotate, and the fixed shaft 44 drives the disc 45 to move in an arc. When the disc 45 rotates, the limiting groove 451 drives the limiting shaft 461 to pull the slide 46. The synchronous movement of the three sets of slides 46 can limit the flange body 2, and through the side plate 4 The 62 can limit the position of the steel pipe body 3, thereby completing the centering operation of the flange body 2 and the steel pipe body 3. After positioning, the connection can be welded. Then, the drive motor 5 can drive the drive shaft 51 and the second gear 52 to rotate synchronously. At this time, the second gear 52 meshes with the tooth groove 14 on the outer wall of the upper top plate 13, and the upper top plate 13 can rotate. The flange body 2 and the steel pipe body 3 located on the upper end face of the upper top plate 13 will also rotate. After the unobstructed area is welded, the user can release the centering operation of the flange body 2 and the steel pipe body 3, so that the unwelded area can be processed again. This method can not only quickly realize the positioning operation of the flange body 2 and the steel pipe body 3, but also avoid the need for the staff to walk around frequently during the welding work.

[0029] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A steel pipe flange assembly positioning device, comprising a support mechanism (1), a flange body (2), and a steel pipe body (3), characterized in that: The support mechanism (1) includes a lower base plate (11) as a base. A number of support columns (12) for support are fixedly connected in a ring array on the upper end face of the lower base plate (11). An upper top plate (13) is rotatably sleeved on the upper end face of the support columns (12). A positioning mechanism (4) for centering the flange body (2) and the steel pipe body (3) is provided on the lower end face of the upper top plate (13).

2. The steel pipe flange assembly positioning device according to claim 1, characterized in that: The positioning mechanism (4) includes a cylinder (43) fixedly connected to the lower end face of the upper top plate (13). A rack (42) is fixedly connected to the telescopic end of the cylinder (43). A second slide rail (16) is fixedly connected to the lower end face of the upper top plate (13) above the rack (42). The rack (42) is slidably sleeved inside the second slide rail (16). A first gear (41) that meshes with the rack (42) is rotatably connected to the center of the lower end face of the upper top plate (13). A fixed shaft (44) is fixedly connected to the center of the upper end face of the first gear (41) through the upper top plate (13).

3. The steel pipe flange assembly positioning device according to claim 2, characterized in that: The end of the fixed shaft (44) is fixedly connected to a disc (45). The upper end face of the disc (45) has an arc-shaped array of several limiting grooves (451). The upper end face of the top plate (13) is fixedly connected to several first slide rails (131) in an annular array. The slide rails (131) are slidably sleeved with a slide frame (46). The inner top end of the slide frame (46) is fixedly connected to a limiting shaft (461), and the limiting shaft (461) is slidably sleeved in the limiting groove (451). The upper top end of the slide frame (46) is fixedly connected to a side plate (462) for limiting the steel pipe body (3). The outer side wall of the side plate (462) is symmetrically threaded with positioning bolts (463).

4. The steel pipe flange assembly positioning device according to claim 3, characterized in that: The upper end face of the limiting shaft (461) is flush with the upper end face of the disk (45), and there is a gap between the upper end face of the limiting shaft (461) and the inner top end of the slide (46).

5. A steel pipe flange assembly positioning device according to claim 3, characterized in that: The flange body (2) is placed on the top of the disc (45) and inside the gap, and the steel pipe body (3) is placed at the center of the top of the flange body (2).

6. The steel pipe flange assembly positioning device according to claim 1, characterized in that: Two of the support columns (12) are fixedly connected to an arc-shaped plate (15) on their outer side walls. The lower end of the arc-shaped plate (15) is symmetrically fixedly connected to a reinforcing rod (17), and the other end of the reinforcing rod (17) is fixedly connected to the outer side wall of the support column (12) that connects the arc-shaped plate (15).

7. A steel pipe flange assembly positioning device according to claim 6, characterized in that: The outer side wall of the upper plate (13) is uniformly provided with toothed grooves (14), the upper end face of the arc plate (15) is fixedly connected to a drive motor (5), the output end of the drive motor (5) is fixedly connected to a drive shaft (51), and the end of the drive shaft (51) is fixedly connected to a second gear (52) that meshes with the toothed grooves (14).

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