Actuator mounting equipment for automobile

By designing an actuator assembly device for automobiles, the device utilizes a turntable mechanism and multiple feeding mechanisms to automate the assembly of actuators, solving the problem of low efficiency in manual assembly and improving production efficiency and quality stability.

CN223643201UActive Publication Date: 2025-12-09WUHAN HETIAN AUTOMATION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520008467.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-12-09
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

In the existing technology, the assembly of automotive actuators mainly relies on manual assembly, which leads to low efficiency and unstable quality, making it unsuitable for mass production.

Method used

Design an actuator assembly device for automobiles, which realizes the automated assembly of actuators through mechanized means of a turntable mechanism and multiple feeding mechanisms, including the precise delivery and installation of push rods, sliders, retaining rings and springs.

Benefits of technology

It improved the production efficiency of actuators, reduced the intensity of manual labor, simplified the assembly process, and increased productivity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223643201U_ABST
    Figure CN223643201U_ABST
Patent Text Reader

Abstract

The utility model provides an automobile actuator installation device which comprises a working table, a rotating disc mechanism is fixedly arranged on the top of the working table, and a push rod feeding mechanism, a sliding block feeding mechanism, a clamping ring feeding mechanism, an elastic piece feeding mechanism and a discharging mechanism are sequentially arranged on the outer side of the rotating disc mechanism in the clockwise direction. The cam divider and the first bottom plate drive the product placing moulding bed to rotate, so that the product can be conveniently rotated and adjusted, the product can be sequentially moved to the positions of the push rod feeding mechanism, the sliding block feeding mechanism, the clamping ring feeding mechanism and the elastic piece feeding mechanism, the actuator can be conveniently assembled and machined, the actuator is assembled through a mechanical means, and the production efficiency is improved. The labor intensity of manual assembly is relieved, the assembly process efficiency of the automobile actuator is improved, tedious steps in manual assembly are decomposed, the productivity is further liberated, and therefore the production efficiency of an enterprise for the actuator is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of automotive actuator processing technology, specifically to an automotive actuator installation device. Background Technology

[0002] An automotive actuator is a device that receives electronic control signals and converts them into mechanical actions, thereby controlling the operation of the vehicle system and enabling the vehicle to drive normally.

[0003] In automotive actuator assembly, the assembly technology mainly includes the assembly of the actuator body and pins. Manual assembly is difficult, results in inconsistent quality, and has a long cycle time, making it unsuitable for mass production. Therefore, it is necessary to design and manufacture specialized assembly equipment.

[0004] Therefore, this utility model provides an actuator device for automobiles. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an actuator assembly device for automobiles to solve the problems mentioned in the background. This utility model uses mechanized means to assemble the actuator, thereby reducing the labor intensity of manual assembly and improving the production efficiency of actuators for enterprises.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automotive actuator assembly device includes a worktable. A turntable mechanism is fixedly mounted on the top of the worktable. A push rod feeding mechanism, a slider feeding mechanism, a retaining ring feeding mechanism, a spring feeding mechanism, and a discharge mechanism are sequentially arranged clockwise on the outer side of the turntable mechanism. The turntable mechanism includes a cam divider and a product placement mold. A first base plate is mounted on the top of the cam divider. The product placement mold is circularly and equidistantly mounted on the top of the first base plate. The push rod feeding mechanism includes a mounting base, a first vibratory plate, a first cylinder fixing plate, a first gripper cylinder, and a part mold. A first slide rail is mounted on the bottom of the mounting base, and the part mold is slidably mounted on the first slide rail. The slider feeding mechanism includes a second vibratory plate, a second cylinder, a second slide rail, and a second cylinder fixing plate. The retaining ring feeding mechanism includes a third vibratory plate and a slide cylinder.

[0007] Furthermore, a first detection photoelectric sensor is provided on the top of the first base plate corresponding to the inner side of the product placement mold, the product placement mold contains a product, and the cam divider is fixedly installed on the top of the worktable.

[0008] Furthermore, a first gripper cylinder is fixedly installed on one side of the first cylinder fixing plate, and the output end of the first gripper cylinder holds the gripper workpiece. The mounting base is fixedly installed on the top of the worktable, and a part mold is fixedly provided on the top of one end of the mounting base.

[0009] Furthermore, the part mold is positioned below the gripper workpiece, a second detection photoelectric sensor is fixedly mounted on one side of the first gripper cylinder, and the first vibrating plate is fixedly mounted on one side of the first cylinder fixing plate.

[0010] Furthermore, a rotary cylinder is fixedly installed on the top of the second cylinder fixing plate, the second slide rail is installed on one side of the second base plate, the second cylinder is fixedly installed on one side of the second slide rail, a second gripper cylinder is slidably installed on the second slide rail, the second base plate is fixedly installed on the top of the output end of the rotary cylinder, and the second vibratory plate is fixedly installed on one side of the second base plate.

[0011] Furthermore, the third vibratory plate is fixedly installed on the top of the worktable, a first direct vibrator is provided on one side of the third vibratory plate, a third detection photoelectric sensor is fixedly provided on one side of the first direct vibrator, the slide cylinder is located below the third detection photoelectric sensor, a first slider rail is provided on the other side of the first direct vibrator, a workpiece is installed on the top of the first slider rail, the workpiece is located on one side of the slide cylinder, a third cylinder is fixedly provided on one side of the first slider rail, and the output end of the first slider rail is fixedly connected to the third cylinder.

[0012] Furthermore, the spring feeding mechanism includes a fourth vibratory plate, an adjustable plate, a second linear vibrator, and a third gripper cylinder. The second linear vibrator is fixedly installed on the top of the adjustable plate, and a third base plate is installed on one side of the second linear vibrator. A second slider rail is fixedly installed on the top of the third base plate, and a fourth cylinder is slidably installed on the upper part of the second slider rail. A slide plate is fixedly installed at the bottom of the output end of the fourth cylinder, and a stepper motor is fixedly installed on the front side of the slide plate. A fixed plate is fixedly installed at the output end of the stepper motor, and a third gripper cylinder is fixedly installed at the bottom of the fixed plate. The third gripper cylinder is positioned above the second linear vibrator, and the fourth vibratory plate is fixedly positioned on one side of the second linear vibrator. Both the fourth vibratory plate and the adjustable plate are installed on the top of the worktable.

[0013] Furthermore, the unloading mechanism includes a fourth base plate and a conveyor belt. The fourth base plate is fixedly installed on the top of the workbench. A third slider rail is fixedly installed on one side of the fourth base plate. A fifth cylinder is fixedly installed on the third slider rail. A fourth gripper cylinder is fixedly installed at the bottom of the output end of the fifth cylinder. The fourth gripper cylinder grips the part. The conveyor belt is located at the bottom of the fourth gripper cylinder corresponding to the top of the workbench.

[0014] The beneficial effects of this utility model are as follows: This utility model provides an automotive actuator assembly device that uses a cam divider and a first base plate to drive the rotation of the product placement mold, thereby facilitating the rotation adjustment of the product. The device can sequentially move the product to the positions of the push rod feeding mechanism, slider feeding mechanism, retaining ring feeding mechanism, and spring feeding mechanism. Through the cooperation of the turntable mechanism, push rod feeding mechanism, slider feeding mechanism, retaining ring feeding mechanism, spring feeding mechanism, and unloading mechanism, the device facilitates the assembly and processing of the actuator. This equipment assembles the actuator by mechanization, reducing the labor intensity of manual assembly, improving the efficiency of the automotive actuator assembly process, breaking down the tedious steps in manual assembly, further liberating productivity, and thus improving the enterprise's production efficiency for actuators. Attached Figure Description

[0015] Figure 1 This is an overall structural diagram of an automotive actuator device according to the present invention;

[0016] Figure 2 This is a structural diagram of a turntable mechanism for an actuator device in an automobile according to the present invention;

[0017] Figure 3 This is a structural diagram of a push rod feeding mechanism for an automotive actuator device according to this utility model;

[0018] Figure 4 This is a structural diagram of a slider feeding mechanism for an automotive actuator device according to this utility model;

[0019] Figure 5 This is a structural diagram of a clasp feeding mechanism for an automotive actuator assembly device according to this utility model;

[0020] Figure 6 This is a structural diagram of a spring feeding mechanism for an automotive actuator device according to this utility model;

[0021] Figure 7 This is a structural diagram of the unloading mechanism of an automotive actuator assembly device according to this utility model;

[0022] In the diagram: 1. Turntable mechanism; 2. Push rod feeding mechanism; 3. Slider feeding mechanism; 4. Snap ring feeding mechanism; 5. Spring feeding mechanism; 6. Unloading mechanism; 11. Cam divider; 12. Product placement mold; 13. First detection photoelectric sensor; 14. First base plate; 21. First vibratory feeder; 22. First cylinder fixing plate; 23. First gripper cylinder; 24. Second detection photoelectric sensor; 25. Gripper workpiece; 26. Part mold; 27. First slide rail; 31. Second vibratory feeder; 32. Second cylinder; 33. Second slide rail; 34. Second base plate; 35. Second gripper cylinder. 36. Rotary cylinder; 37. Second cylinder fixing plate; 41. Third vibratory plate; 42. First direct vibration; 43. Third cylinder; 44. Third detection photoelectric sensor; 45. Slide table cylinder; 46. Workpiece; 47. First slider rail; 51. Fourth vibratory plate; 52. Adjustable plate; 53. Second direct vibration; 54. Third gripper cylinder; 55. Stepper motor; 56. Fixing plate; 57. Fourth cylinder; 58. Second slider rail; 59. Third base plate; 61. Fourth base plate; 62. Fifth cylinder; 63. Fourth gripper cylinder; 64. Part; 65. Belt conveyor. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] Please see Figures 1 to 7This utility model provides a technical solution: an automotive actuator installation device, including a worktable. A turntable mechanism 1 is fixedly installed on the top of the worktable. A push rod feeding mechanism 2, a slider feeding mechanism 3, a retaining ring feeding mechanism 4, a spring feeding mechanism 5, and a discharging mechanism 6 are sequentially arranged clockwise on the outer side of the turntable mechanism 1. The turntable mechanism 1 includes a cam divider 11 and a product placement mold 12. A first base plate 14 is installed on the top of the cam divider 11. The product placement mold 12 is circularly and equidistantly fixed on the top of the first base plate 14. The push rod feeding mechanism 2 includes a mounting base, a first vibratory plate 21, a first cylinder fixing plate 22, a first gripper cylinder 23, and a part mold 26. The bottom of the mounting base is provided with a first slide rail 27, and the part mold 26 is slidably mounted on the first slide rail 27. The slider feeding mechanism 3 includes a second vibratory plate 31, a second cylinder 32, a second slide rail 33, and a second cylinder fixing plate 37. The retaining ring feeding mechanism 4 includes a third vibratory plate 41 and a slide cylinder 45. The cam divider 11 drives the product placement mold 12 and the products inside it to move through the first base plate 14, so that it can be moved to the positions of the push rod feeding mechanism 2, the slider feeding mechanism 3, the retaining ring feeding mechanism 4, the spring sheet feeding mechanism 5, and the unloading mechanism 6, so as to facilitate subsequent processing of the actuator products. The actuator is assembled and produced in a fully mechanized manner, thereby improving the production efficiency of the actuator.

[0025] In this embodiment, a first detection photoelectric sensor 13 is provided on the top of the first base plate 14 corresponding to the inner side of the product placement mold 12. The product placement mold 12 contains a product. The cam divider 11 is fixedly installed on the top of the workbench. The first detection photoelectric sensor 13 can detect the product on the product placement mold 12, and the cam divider 11 can transport the first base plate 14, the product placement mold 12 and the actuator product, which facilitates the subsequent assembly and processing of the actuator product.

[0026] In this embodiment, a first gripper cylinder 23 is fixedly installed on one side of the first cylinder fixing plate 22. The output end of the first gripper cylinder 23 holds the gripper workpiece 25. The mounting base is fixedly installed on the top of the workbench. A part mold 26 is fixedly installed on the top of one end of the mounting base. The part mold 26 is located below the gripper workpiece 25. A second detection photoelectric sensor 24 is fixedly installed on one side of the first gripper cylinder 23. The first vibratory feeder 21 is fixedly installed on one side of the first cylinder fixing plate 22. The first vibratory feeder 21 discharges the push rod. The push rod is gripped by the first gripper cylinder 23. At the same time, the first slide rail 27 drives the part mold 26 to move to one side. The first gripper cylinder 23 places the gripped push rod in the part mold 26. The first slide rail 27, the part mold 26 and the push rod are controlled to move in opposite directions to facilitate the next process. The gripper workpiece 25 is the push rod.

[0027] In this embodiment, a rotary cylinder 36 is fixedly installed on the top of the second cylinder fixing plate 37, the second slide rail 33 is installed on one side of the second base plate 34, the second cylinder 32 is fixedly installed on one side of the second slide rail 33, a second gripper cylinder 35 is slidably installed on the second slide rail 33, the second base plate 34 is fixedly installed on the top of the output end of the rotary cylinder 36, the second vibratory plate 31 is fixedly installed on one side of the second base plate 34, the second vibratory plate 31 discharges the slider, the second cylinder 32 drives the second gripper cylinder 35 to move through the second slide rail 33, and the second gripper cylinder 35 grips the slider, and the rotary cylinder 36 rotates and adjusts the second base plate 34, the second slide rail 33 and the second gripper cylinder 35, so as to facilitate the installation of the gripped slider in the product placement mold 12.

[0028] In this embodiment, the third vibratory feeder 41 is fixedly installed on the top of the workbench. A first vertical vibrator 42 is provided on one side of the third vibratory feeder 41, and a third detection photoelectric sensor 44 is fixedly provided on one side of the first vertical vibrator 42. The slide cylinder 45 is located below the third detection photoelectric sensor 44. A first slider rail 47 is provided on the other side of the first vertical vibrator 42. A workpiece 46 is installed on the top of the first slider rail 47. The workpiece 46 is located on one side of the slide cylinder 45. A third cylinder 43 is fixedly provided on one side of the first slider rail 47. The output end of the first slider rail 47 and the third cylinder 43 are fixedly connected. The third vibratory feeder 41 feeds the retaining ring. The third detection photoelectric sensor 44 detects the retaining ring on the first vertical vibrator 42 and controls the slide cylinder 45 to move the retaining ring toward the workpiece 46. The third cylinder 43 moves the workpiece 46 through the first slider rail 47, which facilitates the installation of the retaining ring.

[0029] In this embodiment, the spring feeding mechanism 5 includes a fourth vibratory plate 51, an adjustable plate 52, a second linear vibrator 53, and a third gripper cylinder 54. The second linear vibrator 53 is fixedly mounted on the top of the adjustable plate 52. A third base plate 59 is mounted on one side of the second linear vibrator 53. A second slider rail 58 is fixedly mounted on the top of the third base plate 59. A fourth cylinder 57 is slidably mounted on the upper part of the second slider rail 58. A slide plate is fixedly mounted on the bottom of the output end of the fourth cylinder 57. A stepper motor 55 is fixedly mounted on the front side of the slide plate. A fixing plate 56 is fixedly mounted on the output end of the stepper motor 55. A third gripper cylinder 54 is fixedly installed at the bottom of plate 56. The third gripper cylinder 54 is located above the second linear vibrator 53. The fourth vibrating plate 51 is fixedly installed on one side of the second linear vibrator 53. The fourth vibrating plate 51 and the adjustable plate 52 are both installed on the top of the worktable. The fourth vibrating plate 51 discharges the spring sheet. The second slider rail 58 drives the stepper motor 55 and the fixed plate 56 to move through the fourth cylinder 57. The fixed plate 56 drives the third gripper cylinder 54 to clamp the spring sheet. Then, by adjusting the third gripper cylinder 54, the spring sheet is installed inside the product placement mold 12, and then the next process is carried out.

[0030] In this embodiment, the unloading mechanism 6 includes a fourth base plate 61 and a belt conveyor 65. The fourth base plate 61 is fixedly installed on the top of the workbench. A third slider rail is fixedly installed on one side of the fourth base plate 61. A fifth cylinder 62 is installed on the top of the third slider rail. A fourth gripper cylinder 63 is fixedly installed at the bottom of the output end of the fifth cylinder 62. The fourth gripper cylinder 63 holds the part 64. The belt conveyor 65 is located at the bottom of the fourth gripper cylinder 63 corresponding to the top of the workbench. The third slider rail can drive the fifth cylinder 62 and the fourth gripper cylinder 63 to move. The fourth gripper cylinder 63 picks up the assembled part 64 in the mold 12 and places it on the belt conveyor 65 to complete the assembly of the actuator. The part 63 is the processed actuator.

[0031] When using this automotive actuator device, the product is placed inside the product placement mold 12, and the product is detected by the first detection photoelectric sensor 13. After the first detection photoelectric sensor 13 detects the product, the cam divider 11 and the first base plate 14 move the product placement mold 12 and the product inside it to the position of the push rod feeding mechanism 2. The first vibratory feeder 21 discharges the push rod, and the first gripper cylinder 23 clamps the push rod. At the same time, the first slide rail 27 moves the part mold 26 to one side, and the first gripper cylinder 23 places the clamped push rod into the part mold 26. The first slide rail 27, the part mold 26, and the push rod are controlled to move in opposite directions, and the push rod is installed in the product placement mold 12. As the turntable mechanism 1 continues to operate, the product placement mold 12 is moved to the position of the slider feeding mechanism 3. The second vibrating plate 31 discharges the slider. The second cylinder 32 drives the second gripper cylinder 35 to move through the second slide rail 33 and grips the slider through the second gripper cylinder 35. The second base plate 34, the second slide rail 33, and the second gripper cylinder 35 are rotated and adjusted by the rotary cylinder 36 to facilitate the installation of the gripped slider in the product placement mold 12. The third vibratory feeder 41 feeds the retaining ring, and the third photoelectric sensor 44 detects the retaining ring on the first vibratory feeder 42. The third sensor also controls the slide cylinder 45 to move the retaining ring towards the workpiece 46. Meanwhile, the third cylinder 43 moves the workpiece 46 via the first slider rail 47, installing the retaining ring inside the product placement mold 12. The fourth vibratory feeder 51 discharges the spring sheet, and the second slider rail 58 moves the stepper motor 55 and the fixing plate 56 via the fourth cylinder 57. The fixing plate 56 then moves the third gripper cylinder 54 to pick up the spring sheet. The third gripper cylinder 54 then... Adjusting step 4 allows the spring to be installed inside the product placement mold 12. The third slider rail can drive the fifth cylinder 62 and the fourth gripper cylinder 63 to move, and the fourth gripper cylinder 63 can pick up the assembled part 64 inside the product placement mold 12 and place it on the belt line 65 to complete the assembly of the actuator. This equipment assembles the actuator by mechanization, which reduces the labor intensity of manual assembly, improves the efficiency of the automotive actuator assembly process, breaks down the tedious steps in manual assembly, further liberates productivity, and thus improves the enterprise's production efficiency of actuators.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automotive actuator installation device, comprising a worktable, characterized in that, A turntable mechanism (1) is fixedly installed on the top of the workbench. A push rod feeding mechanism (2), a slider feeding mechanism (3), a retaining ring feeding mechanism (4), a spring feeding mechanism (5), and a discharge mechanism (6) are sequentially arranged on the outer side of the turntable mechanism (1) in a clockwise direction. The turntable mechanism (1) includes a cam divider (11) and a product placement mold (12). A first base plate (14) is installed on the top of the cam divider (11). The product placement mold (12) is circularly and equidistantly fixed on the top of the first base plate (14). The push rod feeding mechanism (2) includes a mounting base, a first vibratory plate (21), a first cylinder fixing plate (22), a first gripper cylinder (23), and a part mold (26). The bottom of the mounting base is provided with a first slide rail (27), and the part mold (26) is slidably mounted on the first slide rail (27). The slider feeding mechanism (3) includes a second vibratory plate (31), a second cylinder (32), a second slide rail (33), and a second cylinder fixing plate (37). The ring feeding mechanism (4) includes a third vibratory plate (41) and a slide cylinder (45).

2. The automotive actuator device according to claim 1, characterized in that: The top of the first base plate (14) is provided with a first detection photoelectric sensor (13) corresponding to the inner side of the product placement mold (12). The product placement mold (12) contains a product, and the cam divider (11) is fixedly installed on the top of the workbench.

3. The automotive actuator device according to claim 1, characterized in that: A first gripper cylinder (23) is fixedly installed on one side of the first cylinder fixing plate (22). The output end of the first gripper cylinder (23) holds a gripper workpiece (25). The mounting base is fixedly installed on the top of the workbench. A part mold (26) is fixedly installed on the top of one end of the mounting base.

4. The automotive actuator device according to claim 3, characterized in that: The part mold (26) is set below the gripper workpiece (25), a second detection photoelectric sensor (24) is fixedly set on one side of the first gripper cylinder (23), and the first vibrating plate (21) is fixedly set on one side of the first cylinder fixing plate (22).

5. The automotive actuator device according to claim 1, characterized in that: A rotary cylinder (36) is fixedly installed on the top of the second cylinder fixing plate (37). The second slide rail (33) is installed on one side of the second base plate (34). The second cylinder (32) is fixedly installed on one side of the second slide rail (33). A second gripper cylinder (35) is slidably installed on the second slide rail (33). The second base plate (34) is fixedly installed on the top of the output end of the rotary cylinder (36). The second vibratory plate (31) is fixedly installed on one side of the second base plate (34).

6. The automotive actuator device according to claim 1, characterized in that: The third vibratory plate (41) is fixedly installed on the top of the workbench. A first vertical vibrator (42) is provided on one side of the third vibratory plate (41). A third detection photoelectric sensor (44) is fixedly provided on one side of the first vertical vibrator (42). The slide cylinder (45) is located below the third detection photoelectric sensor (44). A first slider rail (47) is provided on the other side of the first vertical vibrator (42). A workpiece (46) is installed on the top of the first slider rail (47). The workpiece (46) is located on one side of the slide cylinder (45). A third cylinder (43) is fixedly provided on one side of the first slider rail (47). The output end of the first slider rail (47) and the third cylinder (43) are fixedly connected.

7. The automotive actuator device according to claim 1, characterized in that: The spring feeding mechanism (5) includes a fourth vibratory plate (51), an adjustable plate (52), a second linear vibrator (53), and a third gripper cylinder (54). The second linear vibrator (53) is fixedly installed on the top of the adjustable plate (52). A third base plate (59) is installed on one side of the second linear vibrator (53). A second slider rail (58) is fixedly installed on the top of the third base plate (59). A fourth cylinder (57) is slidably installed on the upper part of the second slider rail (58). The output of the fourth cylinder (57) is... A slide plate is fixedly installed at the bottom of the end, a stepper motor (55) is fixedly installed at the front side of the slide plate, a fixed plate (56) is fixedly installed at the output end of the stepper motor (55), a third gripper cylinder (54) is fixedly installed at the bottom of the fixed plate (56), the third gripper cylinder (54) is located above the second linear vibrator (53), the fourth vibrating plate (51) is fixedly located on one side of the second linear vibrator (53), and the fourth vibrating plate (51) and the adjustable plate (52) are both installed on the top of the workbench.

8. The automotive actuator device according to claim 1, characterized in that: The feeding mechanism (6) includes a fourth base plate (61) and a belt (65). The fourth base plate (61) is fixedly installed on the top of the workbench. A third slider rail is fixedly installed on one side of the fourth base plate (61). A fifth cylinder (62) is fixedly installed on the third slider rail. A fourth gripper cylinder (63) is fixedly installed at the bottom of the output end of the fifth cylinder (62). The fourth gripper cylinder (63) grips the part (64). The belt (65) is located at the bottom of the fourth gripper cylinder (63) corresponding to the top of the workbench.