Uniform and efficient metal surface rust removal device
By designing a metal surface rust removal device that includes a PLC controller, a spraying mechanism, and a grinding mechanism, the problems of low efficiency and poor uniformity of traditional rust removal methods are solved, achieving uniform and efficient rust removal on metal surfaces and adapting to the needs of metals of different thicknesses.
Patent Information
- Application Number
- CN202423254817.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-28
AI Technical Summary
In the existing technology, the traditional rust removal method involves spraying rust remover onto the metal surface and then grinding it. This method is inefficient, and the heavy hand-held grinder makes it difficult to ensure the balance and uniformity of the grinding angle or thickness, resulting in unsatisfactory rust removal effect and difficulty in meeting assembly requirements.
Design a metal surface rust removal device that includes a PLC controller, a spraying mechanism, a grinding mechanism, and a clamping mechanism. The PLC controller coordinates the spraying and grinding processes to achieve uniform and efficient rust removal.
It achieves improved uniformity and efficiency in rust removal of metal surfaces, adapts to metals of different thicknesses, and meets assembly requirements.
Smart Images
Figure CN223643466U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal surface rust removal technical field, concretely is a kind of even efficient metal surface rust removal device. BACKGROUND
[0002] In metal processing and manufacturing industry, metal surface rust removal is an important and necessary step. Metal in production and use process, due to various reasons such as oxidation, corrosion etc., surface will produce rust. These rust not only affect the appearance of metal, more importantly, they can weaken the strength and durability of metal, and then affect the quality and life of product, so it has important practical significance to develop a kind of even efficient metal surface rust removal device.
[0003] In prior art, the traditional rust removal method is to spray rust remover on metal surface to produce chemical reaction or remove rust marks by physical polishing etc., and the rust removal method of spraying rust remover on metal surface first and then polishing after completely spraying reduces the rust removal efficiency, and single rust removal method can lead to unsatisfactory rust removal effect, and common rust removal method is that worker holds polisher to polish metal surface, and polisher is heavy, so it is difficult to ensure the balance and uniformity of polishing angle or thickness by holding polisher for a long time, and part of metal device assembly requirement is higher, so it is difficult to assemble or normally use after polishing, and for this purpose, a kind of even efficient metal surface rust removal device solves the above problems. CONTENT OF UTILITY MODEL
[0004] The utility model aims at providing a kind of even efficient metal surface rust removal device to solve the problems raised in the above background.
[0005] The utility model discloses a technical scheme is: a kind of even efficient metal surface rust removal device, including main body frame, the inside bottom surface of main body frame is fixedly connected with PLC controller, the top surface of main body frame is fixedly connected with limiting sleeve, the inner wall of limiting sleeve is movably connected with adjusting column, the lateral wall of adjusting column is provided with adjusting mechanism, the top surface of adjusting column is fixedly connected with first rotating disc, the surface of first rotating disc is equipped with first movable plate, the top surface of first movable plate is fixedly connected with second rotating disc, the surface of second rotating disc is equipped with second movable plate, the inner wall of second movable plate is equipped with moving plate, the top surface of moving plate is provided with liquid injection mechanism, the top surface of moving plate is provided with rotating hole, the top surface of moving plate is fixedly connected with step motor, the surface of step motor rotating shaft is movably connected with the inner wall of rotating hole, the bottom surface of step motor rotating shaft is fixedly connected with polishing disc, the lateral wall of second movable plate is provided with avoid hole, the inner wall of avoid hole is inserted with limiting post, the lateral wall of limiting post right end is fixedly connected with moving plate, the surface of limiting post is equipped with spring, the left end of spring is fixedly connected with the inner wall of second movable plate, the right end of spring is fixedly connected with the lateral wall of moving plate, the top surface of main body frame is provided with clamping mechanism, and PLC controller is electrically connected with step motor.
[0006] Preferably, the adjusting mechanism includes an adjusting block fixedly connected to the lateral wall of the adjusting column, an adjusting screw hole and a through hole are formed in the top surface of the adjusting block, an adjusting screw column is threadedly connected to the inner wall of the adjusting screw hole, a fixed screw column is inserted into the inner wall of the through hole, a nut is threadedly connected to the surface of the fixed screw column, and the bottom surface of the fixed screw column is fixedly connected to the top surface of the main body frame.
[0007] Preferably, the liquid injection mechanism includes an electric spray cylinder fixedly connected to the top surface of the moving plate, a liquid outlet hole is formed in the lateral wall of the electric spray cylinder, a liquid injection pipe is fixedly sleeved to the inner wall of the liquid outlet hole, and the electric spray cylinder is electrically connected to the PLC controller.
[0008] Preferably, the clamping mechanism includes a clamping seat fixedly connected to the top surface of the main body frame, a clamping plate is sleeved to the inner wall of the clamping seat, an extrusion screw hole is formed in the lateral wall of the clamping seat, an extrusion screw column is threadedly connected to the inner wall of the extrusion screw hole, and the right end of the extrusion screw column abuts against the lateral wall of the clamping plate.
[0009] Preferably, a storage battery is fixedly connected to the inside bottom surface of the main body frame, the storage battery is electrically connected to the PLC controller, the storage battery is electrically connected to the step motor, and the storage battery is electrically connected to the electric spray cylinder.
[0010] Preferably, an anti-skid pad is fixedly connected to the bottom surface of the main body frame, and the anti-skid pad is made of rubber.
[0011] The utility model discloses an even efficient metal surface rust cleaning device, which has the following improvements and advantages compared with the prior art.
[0012] Firstly, the utility model discloses, through the mutual cooperation of the first rotating disc, the limiting column, the spring, the moving plate, the stepping motor and the polishing disc, the moving plate can be pulled to polish and remove rust on the metal surface in a large area and at multiple angles, and the metal surface can be sprayed with a rust remover by starting the electric spraying cylinder, thereby achieving uniformity and efficiency of polishing and rust removal.
[0013] Secondly, the utility model discloses, through the mutual cooperation of the adjusting block, the limiting sleeve, the adjusting screw hole, the through hole and the bolt, the polishing height of the polishing device can be changed by screwing the adjusting screw column, and the adjusting screw column and the bolt are fixed by the mutual cooperation, so that the polishing metal of different thicknesses is adapted, and the practicability of the device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] The utility model will be further explained in connection with the drawings and examples as follows:
[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0016] Figure 2 It is the clamping seat structure schematic diagram of the utility model;
[0017] Figure 3 It is the moving plate structure schematic diagram of the utility model;
[0018] Figure 4 It is Figure 3 The enlarged structure schematic diagram of A place in the middle.
[0019] BRIEF DESCRIPTION OF DRAWINGS
[0020] 1, main body frame;2, PLC controller;3, limiting sleeve;4, adjusting column;5, adjusting block;6, adjusting screw column;7, first rotating disc;8, first movable plate;9, second rotating disc;10, second movable plate;11, moving plate;12, electric spraying cylinder;13, stepping motor;14, polishing disc;15, avoiding hole;16, limiting column;17, spring;18, clamping seat;19, clamping plate;20, extruding screw column;21, battery;22, non-slip pad;23, fixed screw column. DETAILED DESCRIPTION
[0021] The utility model discloses a uniform and efficient metal surface rust cleaning device, the utility model discloses a technical scheme is:
[0022] The utility model discloses a uniform and efficient metal surface rust cleaning device, the utility model discloses a technical scheme is:
[0023] As Figure 1 - Figure 4 A uniform and efficient metal surface rust cleaning device, including main body frame 1, the inside bottom of main body frame 1 is fixedly connected with PLC controller 2, the top of main body frame 1 is fixedly connected with limit sleeve 3, the inner wall of limit sleeve 3 is movably sleeved with adjusting column 4, the lateral wall of adjusting column 4 is provided with adjusting mechanism, the top of adjusting column 4 is fixedly connected with first rotating disc 7, the surface of first rotating disc 7 is sleeved with first movable plate 8, the top of first movable plate 8 is fixedly connected with second rotating disc 9, the surface of second rotating disc 9 is sleeved with second movable plate 10, the inner wall of second movable plate 10 is sleeved with moving plate 11, the top of moving plate 11 is provided with liquid injection mechanism, the top of moving plate 11 is provided with rotating hole, the top of moving plate 11 is fixedly connected with step motor 13, the surface of step motor 13 rotating shaft is movably sleeved with the inner wall of rotating hole, the bottom of step motor 13 rotating shaft is fixedly connected with polishing disc 14, the lateral wall of second movable plate 10 is provided with avoid hole 15, the inner wall of avoid hole 15 is inserted with limit post 16, the right end of limit post 16 is fixedly connected with the lateral wall of moving plate 11, the surface of limit post 16 is sleeved with spring 17, the left end of spring 17 is fixedly connected with the inner wall of second movable plate 10, the right end of spring 17 is fixedly connected with the lateral wall of moving plate 11, the top of main body frame 1 is provided with clamping mechanism, PLC controller 2 is electrically connected with step motor 13.
[0024] Further, the adjusting mechanism includes an adjusting block 5, the adjusting block 5 is fixedly connected to the lateral wall of the adjusting column 4, the top of the adjusting block 5 is provided with an adjusting threaded hole and a through hole, the inner wall of the adjusting threaded hole is threadedly connected with an adjusting threaded column 6, the inner wall of the through hole is inserted with a fixed threaded column 23, the surface of the fixed threaded column 23 is threadedly connected with a nut, the bottom surface of the fixed threaded column 23 is fixedly connected with the top surface of the main body frame 1, the adjusting block 5, the adjusting column 4 and the adjusting threaded column 6 are cooperatively used to adjust the polishing height according to the thickness of the metal to be rusted, thereby improving the practicability of the device.
[0025] Further, the liquid spraying mechanism comprises an electric spraying cylinder 12 fixedly connected to the top surface of the moving plate 11, a liquid outlet hole is formed in the side wall of the electric spraying cylinder 12, a liquid spraying pipe is fixedly sleeved to the inner wall of the liquid outlet hole, the electric spraying cylinder 12 is electrically connected with the PLC controller 2, the electric spraying cylinder 12 is arranged to spray the rust remover on the metal surface while the polishing disc 14 is polishing, thereby improving the rust removal efficiency of the metal surface.
[0026] Further, the clamping mechanism comprises a clamping seat 18 fixedly connected to the top surface of the main body frame 1, a clamping plate 19 is sleeved to the inner wall of the clamping seat 18, an extrusion threaded hole is formed in the side wall of the clamping seat 18, an extrusion threaded column 20 is threadedly connected to the inner wall of the extrusion threaded hole, the right end of the extrusion threaded column 20 abuts against the side wall of the clamping plate 19, the clamping seat 18, the clamping plate 19 and the extrusion threaded column 20 are arranged to clamp the metal accessory to be rusted.
[0027] Further, the inside bottom surface of the main body frame 1 is fixedly connected with a storage battery 21, the storage battery 21 is electrically connected with the PLC controller 2, the storage battery 21 is electrically connected with the stepping motor 13 and the electric spraying cylinder 12, the storage battery 21 is arranged to provide the electric energy for the PLC controller 2, the stepping motor 13 and the electric spraying cylinder 12 when the power is off.
[0028] Further, the bottom surface of the main body frame 1 is fixedly connected with an anti-skid pad 22 made of rubber, the anti-skid pad 22 is arranged to increase the friction between the main body frame 1 and the ground.
[0029] Working principle: the clamping seat 18 is arranged to clamp the metal to be polished by rotating the extrusion threaded column 20, the nut is counterclockwise rotated to adjust the polishing height of the device according to the thickness of the metal to be polished, the nut is clockwise rotated to fix it after the appropriate height is adjusted, the stepping motor 13 and the electric spraying cylinder 12 are started by the PLC controller 2, the rotating shaft of the stepping motor 13 rotates to drive the polishing disc 14 to rotate, the width of the metal surface can be polished by sliding the moving plate 11 left and right in the second movable plate 10, the length of the metal surface can be polished by pushing or pulling the first movable plate 8 by the moving plate 11 and the second movable plate 10, thereby achieving the uniformity and polishing efficiency of polishing and rust removal.
[0030] The above description enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A uniform and efficient metal surface rust removal device, comprising a main frame (1), characterized in that: A PLC controller (2) is fixedly connected to the inner bottom surface of the main frame (1). A limit sleeve (3) is fixedly connected to the top surface of the main frame (1). An adjusting column (4) is movably sleeved on the inner wall of the limit sleeve (3). An adjusting mechanism is provided on the side wall of the adjusting column (4). A first rotating disk (7) is fixedly connected to the top surface of the adjusting column (4). A first movable plate (8) is sleeved on the surface of the first rotating disk (7). A second rotating disk (9) is fixedly connected to the top surface of the first movable plate (8). A second movable plate (10) is sleeved on the surface of the second rotating disk (9). A movable plate (11) is sleeved on the inner wall of the second movable plate (10). A spraying mechanism is provided on the top surface of the movable plate (11). A rotating hole is opened on the top surface of the movable plate (11). A stepper motor (13) is fixedly connected to the top surface. The surface of the rotating shaft of the stepper motor (13) is movably sleeved with the inner wall of the rotating hole. A grinding disc (14) is fixedly connected to the bottom surface of the rotating shaft of the stepper motor (13). A clearance hole (15) is opened on the side wall of the second movable plate (10). A limit post (16) is inserted into the inner wall of the clearance hole (15). The right end of the limit post (16) is fixedly connected to the side wall of the movable plate (11). A spring (17) is sleeved on the surface of the limit post (16). The left end of the spring (17) is fixedly connected to the inner wall of the second movable plate (10). The right end of the spring (17) is fixedly connected to the side wall of the movable plate (11). A clamping mechanism is provided on the top surface of the main frame (1). The PLC controller (2) is electrically connected to the stepper motor (13).
2. The uniform and efficient metal surface rust removal device according to claim 1, characterized in that: The adjustment mechanism includes an adjustment block (5), which is fixedly connected to the side wall of the adjustment column (4). The top surface of the adjustment block (5) is provided with an adjustment threaded hole and a through hole. The inner wall of the adjustment threaded hole is threaded with an adjustment threaded column (6), and the inner wall of the through hole is inserted with a fixing threaded column (23). The surface of the fixing threaded column (23) is threaded with a nut, and the bottom surface of the fixing threaded column (23) is fixedly connected to the top surface of the main frame (1).
3. The uniform and efficient metal surface rust removal device according to claim 1, characterized in that: The spraying mechanism includes an electric spray cylinder (12), which is fixedly connected to the top surface of the moving plate (11). The side wall of the electric spray cylinder (12) is provided with a liquid outlet hole, and the inner wall of the liquid outlet hole is fixedly sleeved with a spray pipe. The electric spray cylinder (12) is electrically connected to the PLC controller (2).
4. The uniform and efficient metal surface rust removal device according to claim 1, characterized in that: The clamping mechanism includes a clamping seat (18), which is fixedly connected to the top surface of the main frame (1). A clamping plate (19) is sleeved on the inner wall of the clamping seat (18). A pressing threaded hole is opened on the side wall of the clamping seat (18). A pressing threaded post (20) is threadedly connected to the inner wall of the pressing threaded hole. The right end of the pressing threaded post (20) abuts against the side wall of the clamping plate (19).
5. The uniform and efficient metal surface rust removal device according to claim 1, characterized in that: A battery (21) is fixedly connected to the bottom of the main frame (1). The battery (21) is electrically connected to the PLC controller (2), the battery (21) is electrically connected to the stepper motor (13), and the battery (21) is electrically connected to the electric spray cylinder (12).
6. The uniform and efficient metal surface rust removal device according to claim 1, characterized in that: The bottom surface of the main frame (1) is fixedly connected with an anti-slip pad (22), which is made of rubber.