Automatic clamping robot for textile processing

By designing an automated gripping robot with gripping and vacuuming components, the problems of low efficiency, high power cost, and safety hazards in existing technologies have been solved, achieving efficient and low-energy gripping and cleaning of the roll-up rollers.

CN223643719UActive Publication Date: 2025-12-09ZHEJIANG TONGPU INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422363933.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-12-09
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Existing automated gripping robots for textile processing suffer from low efficiency and high power costs. Meanwhile, manual operation poses safety hazards and makes it difficult to remove lint and dust from the surface of the take-up rollers.

Method used

An automated gripping robot comprising a gripping component and a dust-collecting component was designed. It uses hydraulic rods, electric telescopic rods, threaded rods and motors to drive the gripping of the take-up roller, and uses the dust-collecting component to clean dust and lint, and uses an electrostatic cotton filter cartridge to filter dust.

Benefits of technology

It improves clamping efficiency, reduces power consumption, ensures operational safety, and prevents the take-up roller from getting covered in lint and dust during movement, thus affecting subsequent processing.

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Abstract

The utility model relates to an automatic clamping robot for textile processing, which comprises two bases, hydraulic rods are fixedly mounted at the tops of the two bases, and supporting seats are fixedly mounted at the tops of the two hydraulic rods. According to the automatic clamping robot for textile processing, by arranging a clamping assembly and the like, during operation, two electric telescopic rods are started to contract upwards, a lifting plate can be driven to move upwards, the lifting plate is matched with two moving rods and a sliding block to drive two clamping plates to move relatively to clamp a winding roller, and then a motor is started to drive the winding roller to rotate; the motor drives the winding roller to move to a designated position through cooperation of the threaded rod, the movable screw block, the supporting rod and the like, through the arrangement, the clamping efficiency is high, and the power consumption cost is relatively low; and the winding roller fixed by the clamping assembly can be prevented from being stained with cotton fibers and dust floating in the air in the moving process, so that the follow-up processing procedures such as cotton carding are not influenced.
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Description

Technical Field

[0001] This utility model relates to the field of textile processing technology, specifically to an automatic gripping robot for textile processing. Background Technology

[0002] Textiles, which are products made through textile processing, include yarns, woven fabrics, knitted fabrics, and braided fabrics. They are divided into two main categories: woven fabrics and knitted fabrics. Since most small textile factories generally unload rolls of fabric and take-up rollers from the drive unit manually and replace them with new take-up rollers, this not only wastes a lot of time and reduces work efficiency, but also, because the take-up rollers wrapped with cotton fabric are heavy, they are prone to falling off during the handling process and injuring the operators, which greatly endangers the personal safety of the workers.

[0003] A search revealed, for example, a Chinese utility model patent publication number CN213352457U, which discloses an automatic gripping robot for textile processing. Although this device achieves the function of automatically gripping and transporting the take-up roller through related design, it uses four motors and multiple electric push rods, resulting in high power costs and low efficiency. Therefore, an automatic gripping robot for textile processing is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides an automated gripping robot for textile processing that offers high gripping efficiency and can remove lint and dust from the surface of textiles.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic gripping robot for textile processing, comprising two bases, a hydraulic rod fixedly mounted on the top of each of the two bases, a support seat fixedly mounted on the top of each of the two hydraulic rods, a transmission plate fixedly mounted on the top of each of the two support seats, and a gripping component and a dust suction component respectively provided on the front and back of the transmission plate.

[0006] The clamping assembly includes a threaded rod rotatably mounted inside a transmission plate. A movable screw block is threaded onto the surface of the threaded rod. A support rod is fixedly mounted on the front side of the movable screw block. A mounting plate is fixedly mounted on the front side of the support rod. Two electric telescopic rods are fixedly mounted on the bottom of the mounting plate. A lifting plate is fixedly mounted on the bottom of the two electric telescopic rods. A lifting plate is fixedly mounted on the bottom of the sliding column. Two moving rods are hinged to the bottom of the lifting plate. A slider is hinged to the bottom of each of the two moving rods. A clamping block is fixedly mounted on the bottom of each of the two sliders. A motor is fixedly mounted on the left side surface of the transmission plate.

[0007] Furthermore, a functional plate is fixedly installed at the bottom of the sliding column, and the lifting plate is slidably installed on the surface of the sliding column.

[0008] Furthermore, a slide bar is fixedly installed inside the functional board, and two sliders are slidably installed on the surface of the slide bar.

[0009] Furthermore, the top and bottom of the functional plate are provided with sliding openings, and the dust collection component includes a second sliding rod, which is fixedly installed inside the transmission plate. Two sliders are slidably installed on the surface of the second sliding rod.

[0010] Furthermore, connecting rods are fixedly installed on the rear sides of both sliders, connecting plates are fixedly installed on the rear sides of the two connecting rods, a dust collection box is fixedly installed at the bottom of the connecting plate, a fan and a filter box are fixedly installed inside the dust collection box, and a dust collection pipe is fixedly installed at the bottom of the filter box.

[0011] Furthermore, the filter box is equipped with a filter screen and a filter element, a connecting pipe is fixedly installed between the filter box and the fan, and an air duct is fixedly installed at the end of the fan away from the filter box.

[0012] Furthermore, the output end of the motor is fixedly connected to the threaded rod, and a fixing rod is fixedly installed between each of the two sliders and the two movable screw blocks.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. This automatic gripping robot for textile processing, by setting up gripping components, etc., during operation, the two electric telescopic rods are activated to retract upward, which will drive the lifting plate to move upward. The lifting plate, in cooperation with the two moving rods and sliders, drives the two clamping plates to move relative to each other to clamp the take-up roller. Then, by activating the motor, the motor drives the take-up roller to the designated position through the cooperation of the threaded rod, the moving screw block and the support rod. With the above settings, its gripping efficiency is high and its power consumption cost is relatively low.

[0015] 2. This automatic gripping robot for textile processing, by setting up a dust collection component, etc., when the motor is started, the motor, through the cooperation of the threaded rod, moving screw block, fixed rod and slider, can drive the dust collection box to move with the gripping component. At the same time, the fan is started, and the fan sucks the dust and cotton wool around the gripping component into the filter box through the dust collection pipe and connecting pipe. Through the above settings, it is possible to prevent the take-up roller fixed by the gripping component from picking up cotton wool and dust floating in the air during the movement, thus affecting the subsequent carding and other processing processes. Attached Figure Description

[0016] Figure 1 This is a plan view of the present utility model;

[0017] Figure 2 This is a front sectional view of the present invention;

[0018] Figure 3 This is a side view of the present invention;

[0019] Figure 4 This is a top sectional view of the present invention.

[0020] In the diagram: 1. Base; 2. Hydraulic rod; 3. Support seat; 4. Transmission plate; 5. Clamping assembly; 501. Motor; 502. Threaded rod; 503. Moving screw block; 504. Support rod; 505. Mounting plate; 506. Electric telescopic rod; 507. Sliding column; 508. Functional plate; 509. Lifting plate; 510. Moving rod; 511. Sliding block one; 512. Sliding rod one; 513. Clamping block; 6. Dust collection assembly; 601. Sliding rod two; 602. Sliding block two; 603. Connecting rod; 604. Connecting plate; 605. Dust collection box; 606. Fan; 607. Filter box; 608. Dust collection pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 An automatic gripping robot for textile processing in this embodiment includes two bases 1. A hydraulic rod 2 is fixedly installed on the top of each of the two bases 1. A support seat 3 is fixedly installed on the top of each of the two hydraulic rods 2. A transmission plate 4 is fixedly installed on the top of each of the two support seats 3. A gripping component 5 and a dust suction component 6 are respectively provided on the front and back of the transmission plate 4.

[0023] The clamping assembly 5 includes a threaded rod 502, which is rotatably mounted inside the transmission plate 4. A movable screw block 503 is threaded onto the surface of the threaded rod 502. A support rod 504 is fixedly mounted on the front side of the movable screw block 503. A mounting plate 505 is fixedly mounted on the front side of the support rod 504. Two electric telescopic rods 506 and a sliding column 507 are fixedly mounted on the bottom of the mounting plate 505. A lifting plate 509 is fixedly mounted on the bottom of the two electric telescopic rods 506. A lifting plate 509 is fixedly mounted on the bottom of the sliding column 507. Two moving rods 510 are hinged to the bottom of the lifting plate 509. A slider 511 is hinged to the bottom of each of the two moving rods 510. A clamping block 513 is fixedly mounted on the bottom of each of the two sliders 511. A motor 501 is fixedly mounted on the left side surface of the transmission plate 4.

[0024] like Figure 2 As shown, by setting slide bar 512 and slider 511, the relative movement of the two sliders 511 can drive the two clamping plates to clamp the take-up roller. By setting the sliding opening, the two sliders 511 and the clamping block 513 are slidably connected to the inner wall of the sliding opening, and both extend to the outside of the function plate 508 through the sliding opening.

[0025] like Figure 3 and Figure 4 As shown, by setting up a dust collection component 6, which includes a second sliding rod 601, a second sliding block 602, a connecting rod 603, a connecting plate 604, a dust collection box 605, a fan 606, a filter box 607, and a suction pipe 608, the dust collection box 605 can move with the movement of the second sliding block 602 through the setting of the second sliding rod 601, the second sliding block 602, and the fixed rod. At the same time, the fan 606 is started, and the fan 606 sucks the dust and lint around the clamping component 5 into the filter box 607 through the suction pipe 608 and the connecting pipe. Large particles of dust and lint are filtered through the filter screen, and small particles of dust are adsorbed through the filter element, which is an electrostatic cotton filter cartridge. The purified gas can be discharged through the exhaust pipe.

[0026] like Figure 4 As shown, by setting a fixed rod, the slider can move along with the moving screw block 503.

[0027] When implementing this procedure, please follow these steps:

[0028] 1) First, start the hydraulic cylinder to drive the clamping assembly 5 to the appropriate clamping height;

[0029] 2) Then, the take-up roller wrapped with the fabric is clamped by the clamping component 5 and moved to the designated feeding position;

[0030] 3) At the same time, the dust suction component 6 cleans the cotton lint and dust near the clamping component 5 to prevent the take-up roller from getting cotton lint and dust on it during the movement, which would affect the subsequent carding and other processing steps.

[0031] In summary, this automatic gripping robot for textile processing, by setting up gripping components 5, etc., during operation, when the two electric telescopic rods 506 are activated to retract upwards, it will drive the lifting plate 509 to move upwards. The lifting plate 509, through the cooperation of the two moving rods 510 and the slider, drives the two clamping plates to move relative to each other to clamp the take-up roller. Then, by activating the motor 501, the motor 501, through the cooperation of the threaded rod 502, the moving screw block 503 and the support rod 504, etc., drives the take-up roller to the designated position. Through the above settings, its gripping efficiency is high and its power consumption cost is relatively low.

[0032] Furthermore, this automatic gripping robot for textile processing, by setting up a dust-collecting component 6, etc., when the motor 501 is started, the motor 501, through the cooperation of the threaded rod 502, the moving screw block 503, the fixed rod and the slider, can drive the dust-collecting box 605 to move along with the gripping component 5. At the same time, the fan 606 is started, and the fan 606 sucks the dust and cotton wool around the gripping component 5 into the filter box 607 through the dust-collecting pipe 608 and the connecting pipe. Through the above settings, it is possible to prevent the take-up roller fixed by the gripping component 5 from getting cotton wool and dust floating in the air during the movement, thereby affecting the subsequent carding and other processing processes.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic gripping robot for textile processing, comprising two bases (1), characterized in that: Hydraulic rods (2) are fixedly installed on the top of both bases (1), support seats (3) are fixedly installed on the top of both hydraulic rods (2), and transmission plates (4) are fixedly installed on the top of both support seats (3). A clamping assembly (5) and a dust suction assembly (6) are respectively provided on the front and back of the transmission plate (4). The clamping assembly (5) includes a threaded rod (502), which is rotatably mounted inside the transmission plate (4). A movable screw block (503) is threaded onto the surface of the threaded rod (502). A support rod (504) is fixedly mounted on the front side of the movable screw block (503). A mounting plate (505) is fixedly mounted on the front side of the support rod (504). Two electric telescopic rods (506) and a sliding column (507) are fixedly mounted on the bottom of the mounting plate (505). Lifting plates (509) are fixedly installed at the bottom of the two electric telescopic rods (506), lifting plates (509) are fixedly installed at the bottom of the sliding column (507), two moving rods (510) are hinged to the bottom of the lifting plate (509), sliders (511) are hinged to the bottom of the two moving rods (510), clamping blocks (513) are fixedly installed at the bottom of the two sliders (511), and a motor (501) is fixedly installed on the left side surface of the transmission plate (4).

2. The automatic gripping robot for textile processing according to claim 1, characterized in that: A functional plate (508) is fixedly installed at the bottom of the sliding column (507), and the lifting plate (509) is slidably installed on the surface of the sliding column (507).

3. The automatic gripping robot for textile processing according to claim 2, characterized in that: The functional board (508) has a slide bar (512) fixedly installed inside, and two sliders (511) are slidably installed on the surface of the slide bar (512).

4. The automatic gripping robot for textile processing according to claim 2, characterized in that: The top and bottom of the functional plate (508) are provided with sliding openings. The dust collection component (6) includes a second sliding rod (601). The second sliding rod (601) is fixedly installed inside the transmission plate (4). Two second sliding blocks (602) are slidably installed on the surface of the second sliding rod (601).

5. An automatic gripping robot for textile processing according to claim 4, characterized in that: A connecting rod (603) is fixedly installed on the rear side of each of the two sliders (602). A connecting plate (604) is fixedly installed on the rear side of the two connecting rods (603). A dust collection box (605) is fixedly installed on the bottom of the connecting plate (604). A fan (606) and a filter box (607) are fixedly installed inside the dust collection box (605). A dust collection pipe (608) is fixedly installed on the bottom of the filter box (607).

6. An automatic gripping robot for textile processing according to claim 5, characterized in that: The filter box (607) is equipped with a filter screen and a filter element. A connecting pipe is fixedly installed between the filter box (607) and the fan (606). An air duct is fixedly installed at the end of the fan (606) away from the filter box (607).

7. An automatic gripping robot for textile processing according to claim 5, characterized in that: The output end of the motor (501) is fixedly connected to the threaded rod (502), and a fixing rod is fixedly installed between the two sliders (602) and the two movable screw blocks (503).

Citation Information

Patent Citations

  • Automatic clamping robot for textile processing

    CN213352457U