Partition-free filter element PP material indentation device
By designing a PP material indentation device for filter cartridges without separators, and utilizing the cooperation of pressure rollers and driven rollers, a cylinder-driven gear system, and spring support, the problem of vibration of filter media during transportation is solved, achieving stable transportation of filter media and improving indentation quality.
Patent Information
- Application Number
- CN202423252064.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Filter media is prone to shaking during transportation, resulting in indentation errors, especially since the flexibility of PP material makes it unstable.
Design a PP material indentation device for a diaphragmless filter element. Through the cooperation of a pressure roller and a driven roller, a cylinder-driven gear system is used to press down the pressure roller to tension the filter material. Combined with spring support and guide positioning blocks, stable conveying is ensured.
This ensures the stability of the filter media during the indentation process, preventing vibration and guaranteeing indentation quality.
Smart Images

Figure CN223643794U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of PP roller paper folding technology, and in particular relates to a device for indenting PP material in a filter element without partitions. Background Technology
[0002] A filter media indentation device is a specialized device for processing filter media. Its main purpose is to improve the performance and applicability of the filter media by pressing specific textures or patterns onto it. Some indentation devices only have one indentation roller and one traction roller, so the filter media may vibrate slightly during the conveying process, which may cause errors in the indentation of the filter media.
[0003] The improved indentation rollers consist of two sets, vertically installed on the same vertical plane, which effectively prevents the filter media from shaking during the indentation process. However, since PP material is a thermoplastic material with good plasticity and flexibility, in order to ensure that the filter media receives tension during the transfer to the indentation device and thus be more stable, a diaphragmless filter element PP material indentation device was designed. This device mainly uses the cooperation of pressure roller and driven roller to provide auxiliary support for the filter media during transport. At the same time, the pressure roller can move downwards to press and tension the filter media on the surface of the driven roller, thus ensuring that the filter media receives tension during the transfer to the indentation device and thus be more stable. Utility Model Content
[0004] The purpose of this invention is to provide a device for indenting PP material in a filter element without separators. This device provides tension to the filter material during its transport to the indentation device, thereby making the filter material more stable when it is transported to the indentation device, thus solving the aforementioned technical problems.
[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A device for indenting PP material in a filter element without separators, comprising a fixed support box fixedly connected to the rear side of the indentation device by bolts; hollow positioning plates are fixedly connected to both sides of the fixed support box by bolts; movable support plates are slidably connected to the inner cavities of the two hollow positioning plates; a round rod is rotatably connected to the inner cavity of the fixed support box; the left and right ends of the round rod respectively penetrate to the left and right sides of the fixed support box; a driving gear is welded to both ends of the round rod; a driven gear is welded to the surface of both ends of the round rod; and a rack meshes with the surface of the driving gear.
[0006] Preferably, cylinders are fixedly connected to both sides of the indentation device by bolts, and the output end of the cylinder is fixedly connected to the front side of the rack by bolts.
[0007] Preferably, the front side of the movable support plate is provided with a toothed groove, the surface of the driven gear meshes with the toothed groove, and the top of both movable support plates is fixedly connected with a perforated support head by bolts.
[0008] Preferably, the inner cavity of the fixed support box is rotatably connected to a pressure roller, and rectangular guide grooves are provided on both the left and right sides of the fixed support box. The left and right ends of the pressure roller are slidably connected to the inner cavities of the two rectangular guide grooves respectively.
[0009] Preferably, the left and right ends of the pressure roller are rotatably connected to the inner cavities of the two perforated support heads, the inner cavity of the fixed support box is rotatably connected to two driven rollers, and a spring support plate is welded between the bottom of the movable support plate and the bottom of the inner cavity of the hollow positioning plate.
[0010] Preferably, the hollow positioning plate has a limiting groove in its inner cavity, and a guide positioning block is fixedly connected to the side of the movable support plate opposite to the fixed support box. The surface of the guide positioning block is slidably connected to the inner cavity of the limiting groove.
[0011] The beneficial effects of this utility model are:
[0012] 1. This utility model uses a starting cylinder to pull a rack and pinion to rotate the drive gear and driven gear, which in turn drives the movable support plate and pressure roller to slide downwards. The pressure roller presses down and tensions the filter material between the two driven rollers, thus achieving the purpose of tensioning the filter material during the process of conveying it to the indentation device, so that the filter material can be more stable when it is conveyed to the indentation device.
[0013] 2. By setting a spring support plate, this utility model can provide a supporting force between the bottom of the movable support plate and the inner cavity of the hollow positioning plate when the movable support plate is in a static state, so that the movable support plate can be more stable when supporting the pressure roller.
[0014] 3. By setting the guide positioning block, this utility model can vertically guide and restrict the sliding direction of the movable support plate when it slides downward in the inner cavity of the hollow positioning plate, thus preventing the movable support plate from deflecting when it slides by pulling the pressure roller. Attached Figure Description
[0015] in:
[0016] Figure 1 This is a right-side view of one embodiment of the present invention;
[0017] Figure 2 This is a front view schematic diagram of a fixed support box according to an embodiment of the present invention;
[0018] Figure 3 This is a schematic diagram of the hollow positioning plate portion according to an embodiment of the present invention;
[0019] Figure 4 This is a cross-sectional schematic diagram of a hollow positioning plate according to an embodiment of the present invention.
[0020] The attached diagram lists the components represented by each number as follows:
[0021] 1. Indentation device; 2. Fixed support box; 3. Hollow positioning plate; 4. Movable support plate; 5. Round rod; 6. Drive gear; 7. Driven gear; 8. Rack; 9. Cylinder; 10. Perforated support head; 11. Pressure roller; 12. Rectangular guide groove; 13. Driven roller; 14. Spring support plate; 15. Guide positioning block. Detailed Implementation
[0022] In the following description, embodiments of the device for indenting PP material in a septum-less filter element according to the present invention will be described with reference to the accompanying drawings. Example 1
[0023] Figure 1-4 This invention illustrates an embodiment of an indentation device for PP material in a filter element without separators, comprising: a fixed support box 2 bolted to the rear side of an indentation device 1; hollow positioning plates 3 bolted to both sides of the fixed support box 2; movable support plates 4 slidably connected to the inner cavities of the two hollow positioning plates 3; a round rod 5 rotatably connected to the inner cavity of the fixed support box 2; the left and right ends of the round rod 5 respectively penetrating to the left and right sides of the fixed support box 2; drive gears 6 welded to both ends of the round rod 5; driven gears 7 welded to the surfaces of both ends of the round rod 5; and a rack 8 meshing with the surface of the drive gear 6; and the left and right sides of the indentation device 1 bolted to the rear side of the filter element 1. A cylinder 9 is fixedly connected to the bolt. The output end of the cylinder 9 is fixedly connected to the front side of the rack 8 by bolts. The front side of the movable support plate 4 is provided with a tooth groove. The surface of the driven gear 7 meshes with the tooth groove. The top of each of the two movable support plates 4 is fixedly connected with a perforated support head 10 by bolts. A spring support plate 14 is welded between the bottom of the movable support plate 4 and the bottom of the hollow positioning plate 3. By setting the spring support plate 14, the bottom of the movable support plate 4 and the inner cavity of the hollow positioning plate 3 can be supported when the movable support plate 4 is in a static state. This makes the movable support plate 4 more stable when supporting the pressure roller 11. Example 2
[0024] Figure 1-4This invention illustrates an embodiment of a device for indenting PP material in a filter element without separators. The device includes: a fixed support box 2 bolted to the rear of an indentation device 1; hollow positioning plates 3 bolted to both sides of the fixed support box 2; movable support plates 4 slidably connected to the inner cavities of the two hollow positioning plates 3; a round rod 5 rotatably connected to the inner cavity of the fixed support box 2; the left and right ends of the round rod 5 extending through the left and right sides of the fixed support box 2; a driving gear 6 welded to both ends of the round rod 5; driven gears 7 welded to the surfaces of both ends of the round rod 5; a rack 8 meshing with the surface of the driving gear 6; and a toothed groove on the front side of the movable support plate 4, with the surface of the driven gear 7 meshing with the toothed groove. The top of plate 4 is fixedly connected to a perforated support head 10 by bolts. The left and right ends of the pressure roller 11 are rotatably connected to the inner cavities of the two perforated support heads 10 respectively. The inner cavity of the fixed support box 2 is rotatably connected to two driven rollers 13. The inner cavity of the hollow positioning plate 3 is provided with a limit groove. The side of the movable support plate 4 opposite to the fixed support box 2 is fixedly connected to a guide positioning block 15. The surface of the guide positioning block 15 is slidably connected to the inner cavity of the limit groove. By setting the guide positioning block 15, the movable support plate 4 can be vertically guided and its position restricted when it slides downward in the inner cavity of the hollow positioning plate 3. This prevents the movable support plate 4 from deflecting when it pulls the pressure roller 11 to slide.
[0025] Working principle: When using this utility model, the user starts the indentation device 1 to transport and process the filter material, which then slides on the surface of the driven roller 13 and drives the driven roller 13 to rotate. At the same time, the cylinder 9 is started to pull the rack 8 to slide, which in turn drives the drive gear 6 to rotate. Under the action of the round rod 5, the driven gear 7 is also driven to rotate. Then, under the meshing of the tooth groove, the driven gear 7 drives the movable support plate 4 to slide downward in the inner cavity of the hollow positioning plate 3. This causes the movable support plate 4 to pull the pressure roller 11 to slide downward in the inner cavity of the fixed support box 2, and the pressure roller 11 presses down and tensions the filter material between the two driven rollers 13. This allows the filter material to be tensioned during the process of being transported to the indentation device 1, making the filter material more stable when transported to the indentation device 1.
[0026] In summary, this device for indenting PP material in a filter element without separators works by starting the cylinder 9, which pulls the rack 8 to rotate the drive gear 6 and the driven gear 7. This, in turn, causes the movable support plate 4 and the pressure roller 11 to slide downwards, and the pressure roller 11 presses down and tensions the filter material between the two driven rollers 13. This achieves the goal of providing tension to the filter material during its transmission to the indentation device 1, making the filter material more stable when it is transported to the indentation device 1.
Claims
1. A device for indenting PP material in a filter element without separators, characterized in that, Includes a fixed support box (2) that is fixedly connected to the rear side of the indentation device (1) by bolts: hollow positioning plates (3) are fixedly connected to both sides of the fixed support box (2) by bolts, and movable support plates (4) are slidably connected to the inner cavities of the two hollow positioning plates (3). A round rod (5) is rotatably connected to the inner cavity of the fixed support box (2). The left and right ends of the round rod (5) respectively penetrate to the left and right sides of the fixed support box (2). A drive gear (6) is welded to both ends of the round rod (5). A driven gear (7) is welded to the surface of both ends of the round rod (5). A rack (8) meshes with the surface of the drive gear (6).
2. The device for indenting PP material in a filter element without separators according to claim 1, characterized in that, The left and right sides of the indentation device (1) are fixedly connected to cylinders (9) by bolts, and the output end of the cylinder (9) is fixedly connected to the front side of the rack (8) by bolts.
3. The device for indenting PP material in a filter element without separators according to claim 2, characterized in that, The front side of the movable support plate (4) is provided with a toothed groove, and the surface of the driven gear (7) meshes with the toothed groove. The top of both movable support plates (4) is fixedly connected with a perforated support head (10) by bolts.
4. The device for indenting PP material in a filter element without separators according to claim 3, characterized in that, The inner cavity of the fixed support box (2) is rotatably connected to a pressure roller (11). Rectangular guide grooves (12) are provided on both the left and right sides of the fixed support box (2). The left and right ends of the pressure roller (11) are slidably connected to the inner cavities of the two rectangular guide grooves (12).
5. The device for indenting PP material in a filter element without separators according to claim 4, characterized in that, The left and right ends of the pressure roller (11) are rotatably connected to the inner cavities of the two perforated support heads (10), and the inner cavity of the fixed support box (2) is rotatably connected to two driven rollers (13). A spring support plate (14) is welded between the bottom of the movable support plate (4) and the bottom of the inner cavity of the hollow positioning plate (3).
6. The device for indenting PP material in a filter element without separators according to claim 5, characterized in that, The hollow positioning plate (3) has a limiting groove in its inner cavity. The movable support plate (4) is fixedly connected to a guide positioning block (15) on the side opposite to the fixed support box (2). The surface of the guide positioning block (15) is slidably connected to the inner cavity of the limiting groove.