Sponge waste collecting device

The lifting rod drives the material grabbing device to rise and fall, and the suction device and suction nozzle are used to pick up sponge scraps and collect them into the collection box, which solves the problem that the sponge cutting device cannot collect the scraps and improves work efficiency.

CN223643824UActive Publication Date: 2025-12-09HENAN SUNWAY FOAM NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422070734.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-12-09
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

Existing sponge cutting devices cannot effectively collect the debris generated during the cutting process, causing the debris to fall to the ground and increasing the burden of cleanup.

Method used

A waste sponge collection device was designed. The device uses a lifting rod to lift and lower the grabbing device, and uses an adsorber and an adsorption nozzle to adsorb sponge fragments and collect them into the collection box through the grabbing device.

Benefits of technology

It effectively reduces the shedding of sponge fragments, lowers the workload of cleaning, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste collecting device for sponge, which belongs to the technical field of sponge waste collection and comprises a sponge cutting machine, a conveyor belt and a sponge plate on the conveyor belt, a cutting slide rail is arranged above the front end of the conveyor belt, a collecting slide rail is arranged behind the cutting slide rail, and the sponge cutting machine is arranged below the middle of the cutting slide rail. A collecting sliding block is arranged in the middle of the collecting sliding rail, a supporting plate is arranged on the lower surface of the collecting sliding block, lifting drivers are arranged on the two sides of the middle of the lower surface of the supporting plate, lifting rods are arranged below the lifting drivers, a connecting plate is arranged below the lifting rods, a grabbing device is arranged below the connecting plate, and an adsorption nozzle is arranged below the grabbing device. The collecting box body and the material grabbing device are horizontally arranged, the lifting rod can be lifted to drive the material grabbing device to ascend and descend, the adsorber enables the adsorption nozzle to adsorb the sponge crushed materials, the material grabbing device grabs the cut sponge crushed materials, and the material grabbing device moves to the position above the collecting box body to enable the sponge crushed materials to be put into the collecting box body.
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Description

Technical Field

[0001] This utility model relates to the field of sponge waste collection technology, specifically to a sponge waste collection device. Background Technology

[0002] Sponges mainly include polyester and polyether types, which can be sliced, rolled, and oriented. They can also be composite processed, hot-pressed, and cut and perforated according to customer requirements. Due to their properties such as heat insulation, sound absorption, shock absorption, flame retardancy, antistatic properties, and good breathability, sponges are used in various industries, including the automotive industry, battery industry, cosmetics industry, manufacturing industry, and packaging for high-end furniture manufacturing.

[0003] Existing sponge cutting devices produce sponge scraps on the sponge board during directional cutting. However, most of these devices lack a collection mechanism for these scraps, causing waste sponge debris to fall to the ground, requiring users to clean it up and causing unnecessary trouble. To address this issue, a waste sponge collection device is proposed. Utility Model Content

[0004] In view of this, the present invention provides a waste sponge collection device. The present invention can raise and lower a lifting rod, which in turn drives the material grabbing device to raise and lower. The suction device uses the suction nozzle to absorb sponge fragments, and the material grabbing device grabs the cut sponge fragments. The material grabbing device moves to the top of the collection box so that the sponge fragments are put into the collection box.

[0005] To solve the above-mentioned technical problems, this utility model provides a waste collection device for sponges, including a sponge cutter, a conveyor belt, and a sponge board on the conveyor belt. A cutting slide rail is provided above the front end of the conveyor belt, and a collection slide rail is provided behind the cutting slide rail. The sponge cutter is located below the middle of the cutting slide rail, and a collection slider is located in the middle of the collection slide rail. A support plate is provided on the lower surface of the collection slider. Lifting drivers are provided on both sides of the middle of the lower surface of the support plate. A lifting rod is provided below the lifting drivers, and a connecting plate is provided below the lifting rod. A material gripping device is provided below the connecting plate, and an suction nozzle is provided below the material gripping device. A collection box is provided on one side of the conveyor belt, and the collection box and the material gripping device are horizontally arranged.

[0006] The upper end of the adsorption nozzle is provided with an adsorption connector for connecting the adsorption nozzle to the air pipe. The upper end of the adsorption connector is fixed to the bottom of the material gripping device. The rear of the adsorption connector is provided with an air pipe for connecting the adsorption connector to the adsorber.

[0007] The rear end of the vent pipe is equipped with a sealed connector for connecting the vent pipe and the adsorber. The upper end of the sealed connector is equipped with an adsorber for driving the adsorption nozzle to adsorb onto the sponge surface. One side of the adsorber is equipped with a fixing plate for mounting and fixing the adsorber. The upper end of the fixing plate is fixed to the rear of the connecting plate.

[0008] The lower end of the lifting rod is provided with a lifting fixing device for connecting the lifting rod to the connecting plate, and the lower end of the lifting fixing device is fixed to the upper surface of the connecting plate.

[0009] The upper end of the lifting rod is provided with a lifting connector for connecting the lifting rod to the lifting drive. The upper end of the lifting connector is fixed to the lower end of the lifting drive. The surface of the lifting rod is provided with a protective sleeve for protecting the lifting rod.

[0010] The lower surface of the cutting slide rail is provided with support columns at both ends for fixing and supporting the cutting slide rail. The middle of the cutting slide rail is provided with a cutting slider for driving the sponge cutting machine to move. The lower surface of the cutting slider is provided with a connecting block for connecting the cutting slider to the sponge cutting machine. The lower surface of the connecting block is fixed with a sponge cutting machine for cutting the sponge board.

[0011] One end of the cutting slider is provided with a first retainer for connecting the cutting slider to the first electric push rod. One end of the first retainer is provided with a first electric push rod for driving the cutting slider to move. One end of the first electric push rod is provided with a first connector for connecting the first electric push rod to the first driver. One end of the first connector is provided with a first driver for driving the first electric push rod. The bottom of the first driver is provided with a first support frame for fixing and supporting the first driver.

[0012] One end of the collecting slider is provided with a second fixture for connecting the collecting slider to the second electric push rod. One end of the second fixture is provided with a second electric push rod for driving the collecting slider to move. One end of the second electric push rod is provided with a second connector for connecting the second electric push rod to the second driver. One end of the second connector is provided with a second driver for driving the second electric push rod. The bottom of the second driver is provided with a second support frame for fixing and supporting the second driver.

[0013] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:

[0014] 1. Start the lifting drive to raise and lower the lifting rod, which in turn drives the material grabbing device to raise and lower. Start the suction device to allow the suction nozzle to adsorb the sponge scraps onto the surface. Then, the material grabbing device grabs the cut sponge scraps. Move the collection slider to move the material grabbing device above the collection box and control the material grabbing device to put the sponge scraps into the collection box. This process collects and processes the cut sponge scraps, reduces the gaps between sponge scraps falling, reduces the amount of sponge scraps that workers need to clean up on the ground, and thus improves work efficiency.

[0015] 2. Start the first electric push rod to make the cutting slider move the sponge cutting machine to perform directional cutting on the sponge board on the conveyor belt.

[0016] 3. The upper end of the lifting rod is provided with a lifting connector for connecting the lifting rod to the lifting drive. The upper end of the lifting connector is fixed to the lower end of the lifting drive. The surface of the lifting rod is provided with a protective sleeve for protecting the lifting rod. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of a waste collection device for sponges according to the present invention;

[0018] Figure 2 This is a rear sectional view of the present invention;

[0019] Figure 3 This is a partial sectional view (A) of the present invention;

[0020] Figure 4 This is a front sectional view of the present invention;

[0021] Figure 5 This is a side sectional view of the present invention;

[0022] Figure 6 This is a partial sectional view (B) of the present invention.

[0023] Explanation of reference numerals in the attached drawings: 100, Sponge cutting machine; 101, Conveyor belt; 102, Sponge board; 103, Collection box; 200, Cutting slide rail; 201, Support column; 202, Cutting slider; 203, Connecting block; 204, First fixture; 205, First electric actuator; 206, First connector; 207, First driver; 208, First support frame; 300, Collection slide rail; 301, Collection slider; 302, Support plate; 303, Lifting drive. 304. Lifting rod; 305. Connecting plate; 306. Lifting fixing device; 307. Lifting connector; 308. Second fixing device; 309. Second electric push rod; 310. Second connector; 311. Second driver; 312. Second support frame; 313. Protective sleeve; 400. Material gripping device; 401. Adsorption nozzle; 402. Adsorption connector; 403. Vent pipe; 404. Sealing connector; 405. Adsorber; 406. Fixing plate. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the appendices of the embodiments of this utility model. Figure 1-6The technical solutions of the embodiments of this utility model are clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0025] like Figure 1-6 As shown: This embodiment provides a waste sponge collection device, including a sponge cutter 100, a conveyor belt 101, and a sponge board 102 on the conveyor belt 101. A cutting slide rail 200 for moving the sponge cutter 100 is provided above the front end of the conveyor belt 101. A collection slide rail 300 for moving a material gripping device 400 is provided behind the cutting slide rail 200. The sponge cutter 100 for cutting the sponge board 102 is located below the middle of the cutting slide rail 200. A collection slider 301 for moving a support plate 302 and a lifting driver 303 is provided in the middle of the collection slide rail 301. A support plate for fixing the lifting driver 303 is provided on the lower surface of the collection slider 301. 302, the lower surface of the support plate 302 is provided with lifting drivers 303 on both sides of the middle part of the lower surface, which are used to drive the lifting rod 304 to drive the connecting plate 305 to rise and fall. Below the lifting drivers 303, there is a lifting rod 304 for moving the connecting plate 305 and the material gripping device 400. Below the lifting rod 304, there is a connecting plate 305 for fixing the material gripping device 400 and the adsorber 405. Below the connecting plate 305, there is a material gripping device 400 for gripping sponge fragments. Below the material gripping device 400, there is an adsorption nozzle 401 for adsorbing the surface of the sponge fragments. On one side of the conveyor belt 101, there is a collection box 103 for collecting sponge fragments. The collection box 103 and the material gripping device 400 are horizontally arranged.

[0026] In use, the first electric actuator 205 is activated to move the cutting slider 202 and the sponge cutter 100 to perform directional cutting on the sponge board 102 on the conveyor belt 101. To collect waste, the second driver 311 is activated to move the second electric actuator 309 and the collecting slider 301, which in turn moves the support plate 302 and the lifting driver 303. The lifting driver 303 is then activated to raise and lower the lifting rod 304, which in turn raises and lowers the material grabbing device 400. The suction device 405 is activated to allow the suction nozzle 401 to adsorb the surface of the sponge scraps. The material grabbing device 400 then grabs the cut sponge scraps. The collecting slider 301 is moved to move the material grabbing device 400 above the collecting box 103, and the material grabbing device 400 is controlled to put the sponge scraps into the collecting box 103.

[0027] This embodiment provides a waste collection device for sponges.

[0028] like Figure 2 , 3As shown in Figure 6: The upper end of the adsorption nozzle 401 is provided with an adsorption connector 402 for connecting the adsorption nozzle 401 and the air pipe 403. The adsorption nozzle 401 and the adsorption connector 402 are fixedly connected by a threaded seal. The upper end of the adsorption connector 402 is fixed to the bottom of the material gripping device 400. The rear end of the adsorption connector 402 is provided with an air pipe 403 for connecting the adsorption connector 402 and the adsorber 405. The adsorption connector 402 and the air pipe 403 are fixedly connected by a union seal. The rear end of the air pipe 403 is provided with a connection between the air pipe 403 and the adsorber 405. The device 405 is connected to a sealed connector 404, which is sealed to the air pipe 403. The upper end of the sealed connector 404 is provided with an adsorber 405 for driving the adsorption nozzle 401 to adsorb onto the sponge surface. The sealed connector 404 and the adsorber 405 are mechanically sealed together. One side of the adsorber 405 is provided with a fixing plate 406 for mounting and fixing the adsorber 405. The adsorber 405 and the fixing plate 406 are fixed together with bolts. The upper end of the fixing plate 406 is fixed to the rear of the connecting plate 305 with bolts.

[0029] like Figure 2 , 3 As shown in Figure 6: The lower end of the lifting rod 304 is provided with a lifting retainer 306 for connecting the lifting rod 304 and the connecting plate 305. The lifting rod 304 and the lifting retainer 306 are mechanically connected and fixed. The lower end of the lifting retainer 306 is fixed to the upper surface of the connecting plate 305. The lifting retainer 306 and the connecting plate 305 are fixed with bolts. The upper end of the lifting rod 304 is provided with a lifting connector 307 for connecting the lifting rod 304 and the lifting driver 303. The lifting rod 304 and the lifting connector 307 are mechanically sealed. The upper end of the lifting connector 307 is fixed to the lower end of the lifting driver 303. The surface of the lifting rod 304 is provided with a protective sleeve 313 for protecting the lifting rod 304.

[0030] like Figure 1 , 4 As shown in Figure 5: The lower surface of the cutting slide rail 200 is provided with support columns 201 at both ends for fixing and supporting the cutting slide rail 200. The cutting slide rail 200 and the support columns 201 can be welded and fixed. The middle part of the cutting slide rail 200 is provided with a cutting slider 202 for driving the sponge cutting machine 100 to move. The cutting slide rail 200 and the cutting slider 202 are slidably engaged. The lower surface of the cutting slider 202 is provided with a connecting block 203 for connecting the cutting slider 202 and the sponge cutting machine 100. The connecting block 203 and the cutting slider 202 are connected and fixed with angle iron and bolts. The lower surface of the connecting block 203 is fixed with the sponge cutting machine 100 for cutting the sponge board 102. The connecting block 203 and the sponge cutting machine 100 are connected and fixed with bolts.

[0031] like Figure 1 , 4As shown in Figure 5: One end of the cutting slider 202 is provided with a first fixture 204 for connecting the cutting slider 202 and the first electric push rod 205. The cutting slider 202 and the first fixture 204 are fixed together by bolts. One end of the first fixture 204 is provided with a first electric push rod 205 for driving the cutting slider 202 to move. The first electric push rod 205 and the first fixture 204 are mechanically connected and fixed together. One end of the first electric push rod 205 is provided with a first connector 206 for connecting the first electric push rod 205 and the first driver 207. The first electric push rod 205 and the first connector 206 are mechanically sealed together. One end of the first connector 206 is provided with a first driver 207 for driving the first electric push rod 205. The first driver 207 and the first connector 206 are electrically connected together. The bottom of the first driver 207 is provided with a first support frame 208 for fixing and supporting the first driver 207. The first support frame 208 and the first driver 207 are fixed together by bolts.

[0032] like Figure 1 , 2 As shown in Figure 5: One end of the collecting slider 301 is provided with a second fixture 308 for connecting the collecting slider 301 and the second electric push rod 309. The collecting slider 301 is slidably engaged with the collecting slide rail 300. The collecting slider 301 and the second electric push rod 309 are fixedly connected by bolts. One end of the second fixture 308 is provided with a second electric push rod 309 for driving the collecting slider 301 to move. The second fixture 308 and the second electric push rod 309 are mechanically connected and fixed. One end of the second electric push rod 309 is provided with a second connector 310 for connecting the second electric push rod 309 and the second driver 311. The second connector 310 and the second electric push rod 309 are mechanically sealed and connected. One end of the second connector 310 is provided with a second driver 311 for driving the second electric push rod 309. The second connector 310 and the second driver 311 are electrically connected. The bottom of the second driver 311 is provided with a second support frame 312 for fixing and supporting the second driver 311. The second driver 311 and the second support frame are fixedly connected by bolts.

[0033] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A waste collection device for sponges, characterized in that: The system includes a sponge cutter (100), a conveyor belt (101), and a sponge board (102) on the conveyor belt (101). A cutting slide rail (200) is located above the front end of the conveyor belt (101), and a collecting slide rail (300) is located behind the cutting slide rail (200). The sponge cutter (100) is located below the middle of the cutting slide rail (200). A collecting slider (301) is located in the middle of the collecting slide rail (300), and a support plate (302) is located on the lower surface of the collecting slider (301). Lifting drivers (303) are provided on both sides of the middle of the lower surface of the support plate (302). A lifting rod (304) is provided below the lifting driver (303). A connecting plate (305) is provided below the lifting rod (304). A material gripping device (400) is provided below the connecting plate (305). An adsorption nozzle (401) is provided below the material gripping device (400). A collection box (103) is provided on one side of the conveyor belt (101). The collection box (103) is horizontally arranged with the material gripping device (400).

2. The waste collection device for sponges as described in claim 1, characterized in that: The upper end of the adsorption nozzle (401) is provided with an adsorption connector (402), the upper end of the adsorption connector (402) is fixed to the bottom of the material gripping device (400), and a vent pipe (403) is provided behind the adsorption connector (402).

3. The waste collection device for sponges as described in claim 2, characterized in that: The rear end of the vent pipe (403) is provided with a sealing connector (404), the upper end of the sealing connector (404) is provided with an adsorber (405), one side of the adsorber (405) is provided with a fixing plate (406), and the upper end of the fixing plate (406) is fixed to the rear of the connecting plate (305).

4. The waste collection device for sponges as described in claim 3, characterized in that: The lower end of the lifting rod (304) is provided with a lifting fixing device (306), and the lower end of the lifting fixing device (306) is fixed to the upper surface of the connecting plate (305).

5. The waste collection device for sponges as described in claim 4, characterized in that: The upper end of the lifting rod (304) is provided with a lifting connector (307), the upper end of the lifting connector (307) is fixed to the lower end of the lifting driver (303), and the surface of the lifting rod (304) is provided with a protective sleeve (313).

6. The waste collection device for sponges as described in claim 5, characterized in that: The cutting slide rail (200) has support columns (201) at both ends on its lower surface, a cutting slider (202) in the middle of the cutting slide rail (200), a connecting block (203) on the lower surface of the cutting slider (202), and the sponge cutter (100) is fixedly mounted on the lower surface of the connecting block (203).

7. The waste collection device for sponges as described in claim 6, characterized in that: The cutting slider (202) is provided with a first fixture (204) at one end, a first electric push rod (205) at one end of the first fixture (204), a first connector (206) at one end of the first electric push rod (205), a first driver (207) at one end of the first connector (206), and a first support frame (208) at the bottom of the first driver (207).

8. The waste collection device for sponges as described in claim 7, characterized in that: The collecting slider (301) is provided with a second fixture (308) at one end, a second electric push rod (309) at one end of the second fixture (308), a second connector (310) at one end of the second electric push rod (309), a second driver (311) at one end of the second connector (310), and a second support frame (312) at the bottom of the second driver (311).