Shaping device for processing autoclaved aerated concrete plate

The adjustable space and angle shaping device solves the problems of fixed shape box size and uneven material distribution, realizes the molding of different sized panels and uniform material distribution, and improves the quality and versatility of autoclaved aerated concrete panels.

CN223643897UActive Publication Date: 2025-12-09SHANDONG TIANYU WALL MATERIAL
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Patent Information

Application Number
CN202423064442.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-09
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing concrete shaping equipment cannot adjust the size of the shaping box, resulting in the formation of autoclaved aerated concrete (AAC) panels of a fixed size. Furthermore, the raw materials are unevenly distributed within the shaping box, affecting the quality of the panels.

Method used

A device for adjusting the size and angle of a shaping box is designed. The shaping box space is changed by pushing a push plate with a cylinder. Combined with the movement and angle adjustment mechanism, the raw materials are evenly distributed. The device includes a dovetail groove structure with sliding connection and a screw and nut system driven by a motor to realize the movement and angle adjustment of the shaping box.

Benefits of technology

This technology allows for adjustment of the shaping box space based on the actual dimensions of the panels, ensuring uniform distribution of raw materials and improving the shaping quality and versatility of autoclaved aerated concrete panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a shaping device for autoclaved aerated concrete plate processing, which belongs to the technical field of concrete plate processing and comprises a bottom plate I. A plurality of fixing plates are arranged on the upper surface of the bottom plate I. Supporting plates are slidably connected to two ends of each fixing plate. A plurality of shaping boxes used for shaping the autoclaved aerated concrete plates are formed among the supporting plate, the first bottom plate and the multiple fixing plates, air cylinders with the same number as the shaping boxes are fixedly arranged on the side, away from the fixing plates, of the supporting plate, and push rods of the air cylinders are fixedly connected with push plates used for adjusting the space sizes of the shaping boxes. An angle adjusting mechanism is arranged on the lower surface of the first bottom plate, and a moving mechanism is arranged at the lower end of the angle adjusting mechanism. According to the utility model, the space size of the shaping box can be changed, and autoclaved aerated concrete plates with different sizes can be formed; and through the angle adjusting mechanism and the displacement mechanism, the shaping quality of the autoclaved aerated concrete plate is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of concrete slab processing, and specifically relates to a sizing device for autoclaved aerated concrete slab processing. BACKGROUND

[0002] Autoclaved aerated concrete slab (AAC slab) is a new type of green building material with light weight and porosity, which is mainly made of cement, lime, silica sand and other materials, and aluminum powder is added as a gas generating material, and a corrosion-resistant steel mesh is added to enhance the structural strength. Autoclaved aerated concrete slab with porous crystalline structure is produced by high temperature and high pressure, steam curing and reaction, which has the advantages of small density, high strength, good thermal insulation and durability, and is widely used in building, decoration, sound insulation and other fields.

[0003] The existing concrete sizing device cannot adjust the size of the sizing box of the sizing equipment when sizing autoclaved aerated concrete slab, and can only form one size of autoclaved aerated concrete slab when the autoclaved aerated concrete raw materials are input into the sizing box. In addition, during the input of autoclaved aerated concrete raw materials into the sizing box, the autoclaved aerated concrete raw materials are prone to uneven distribution in the sizing box, thereby affecting the quality of the autoclaved aerated concrete slab after sizing.

[0004] Therefore, we propose a sizing device for autoclaved aerated concrete slab processing. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a sizing device for autoclaved aerated concrete slab processing to solve the problems raised in the background.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0007] The utility model provides a sizing device for autoclaved aerated concrete slab processing, which comprises a bottom plate one, the upper surface of the bottom plate one is provided with a plurality of fixed plates, the both ends of the fixed plate are slidably connected with support plates, a plurality of sizing boxes for sizing autoclaved aerated concrete slab are formed between the support plates, the bottom plate one and the plurality of fixed plates, the side away from the fixed plate of the support plate is fixedly provided with the same number of cylinders as the sizing boxes, the pushing rod of the cylinder is fixedly connected with a pushing plate for adjusting the space size of the sizing box, the lower surface of the bottom plate one is provided with an angle adjusting mechanism for adjusting the angle of the bottom plate one, and the lower end of the angle adjusting mechanism is provided with a moving mechanism for moving the sizing box.

[0008] Further, the fixed plate and the support plate are slidably connected through a dovetail groove structure.

[0009] Further, the angle adjusting mechanism comprises a moving plate, one end of the moving plate is fixedly provided with a rotating shaft seat, a rotating shaft one is rotationally arranged in the rotating shaft seat, both ends of the rotating shaft one are fixedly provided with connecting rods, one end of the connecting rod away from the rotating shaft one is hingedly connected with a bottom plate one, one end of the bottom plate one away from the connecting rod is hingedly connected with a sliding seat, and the sliding seat is connected with a driving mechanism for driving the sliding seat to move.

[0010] Further, the driving mechanism comprises a first motor, the first motor is fixedly installed on the moving plate through a first motor support, an output end of the first motor is connected with a rotating shaft two, one end of the rotating shaft two away from the first motor is rotationally arranged on the moving plate through a bearing seat, and the end of the rotating shaft two is fixedly provided with a driving synchronous pulley, a synchronous belt is sleeved on the driving synchronous pulley, and both ends of the synchronous belt away from the driving synchronous pulley are sleeved with a driven synchronous pulley one and a driven synchronous pulley two respectively.

[0011] One end of the moving plate away from the rotating shaft seat is provided with a sliding groove one and a sliding groove two, the sliding groove one is provided with a lead screw one, one end of the lead screw one is rotationally connected with the inner wall of the sliding groove one, the other end of the lead screw one is rotationally arranged on the moving plate through a bearing seat, the driven synchronous pulley one is fixedly arranged at one end of the lead screw one away from the inner wall of the sliding groove one, and the sliding seat comprises a sliding seat one and a sliding seat two.

[0012] The lead screw one penetrates through the sliding seat one, the sliding seat one is fixedly provided with a lead screw nut one matched with the lead screw one, and the lead screw nut one is in threaded connection with the lead screw one.

[0013] The sliding groove two is provided with a lead screw two, one end of the lead screw two is rotationally connected with the inner wall of the sliding groove two, the other end of the lead screw two is rotationally arranged on the moving plate through a bearing seat, the driven synchronous pulley two is fixedly arranged at one end of the lead screw two away from the inner wall of the sliding groove two, the lead screw two penetrates through the sliding seat two, and the sliding seat two is fixedly provided with a lead screw nut two matched with the lead screw two.

[0014] Further, both ends of the wire rail are provided with wire rail stoppers.

[0015] Compared with the prior art, the utility model has the following technical effects:

[0016] In the utility model, the push plate is fixedly connected on the push rod of the cylinder arranged on the supporting plate, and under the pushing of the push rod, the push plate can move in the shaping box, and then the size of the space inside the shaping box can be changed, different size autoclaved aerated concrete slabs can be shaped, the actual size of the autoclaved aerated concrete slab is shaped according to the need, the push plate is moved to the corresponding position, and the space inside the shaping box can meet the requirement, so that the universality is better; through the setting of the moving mechanism on the bottom plate two, the moving plate can reciprocate along the linear rail on the bottom plate two, and the shaping box arranged on the bottom plate one moves together, so that the autoclaved aerated concrete raw materials can move into the shaping box uniformly, the shaping quality of the autoclaved aerated concrete slab is improved, in addition, through the setting of the angle adjusting mechanism on the moving plate, the shaping box can be inclined from different angles, the autoclaved aerated concrete raw materials in the shaping box flow at different angles, so that the autoclaved aerated concrete raw materials are mixed uniformly, and the shaping quality of the autoclaved aerated concrete slab is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structure schematic view of the shaping device of the utility model embodiment;

[0018] Figure 2 It is Figure 1 It is an enlarged schematic view of A in the figure;

[0019] Figure 3 It is a top view schematic view of the shaping device of the utility model embodiment;

[0020] Figure 4 It is Figure 3 It is an enlarged schematic view of B in the figure;

[0021] Figure 5 It is Figure 3 It is an enlarged schematic view of C in the figure;

[0022] Figure 6 It is another angle schematic view of the shaping device of the utility model embodiment;

[0023] Figure 7 It is Figure 6 It is an enlarged schematic view of D in the figure;

[0024] Figure 8 It is Figure 6 It is an enlarged schematic view of E in the figure.

[0025] In the figure: 1, the shaping box, 2, the bottom plate one, 3, the cylinder, 4, the cylinder support, 5, the push plate, 6, the moving plate, 7, the rotating shaft seat, 8, the rotating shaft one, 9, the connecting rod, 10, the first motor, 11, the support plate, 12, the fixed plate, 13, the synchronous belt, 14, the driven synchronous pulley one, 15, the driven synchronous pulley two, 16, the sliding groove one, 17, the sliding groove two, 18, the screw one, 19, the screw two, 20, the sliding seat one, 21, the sliding seat two, 22, the screw nut one, 23, the screw nut two, 24, the second motor, 25, the rotating shaft three, 26, the gear, 27, the bottom plate two, 28, the wire rail, 29, the rack, 30, the first motor support, 31, the second motor support, 32, the sliding block, 33, the rotating shaft two, 34, the driving synchronous pulley, 35, the wire rail stopper. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0027] Please refer to Figures 1 to 8 The embodiment provides a kind of shaping device for autoclaved aerated concrete plate processing, including bottom plate one 2, the upper surface of bottom plate one 2 is equipped with multiple fixed plates 12, in the embodiment, four fixed plates 12 are equipped, and four fixed plates 12 are arrayed arranged.The both ends of fixed plate 12 are slidably connected with support plate 11, and three shaping boxes 1 are formed between support plate 11, bottom plate one 2 and four fixed plates 12, shaping box 1 is used for the shaping of autoclaved aerated concrete plate, and three shaping boxes 1 can form three autoclaved aerated concrete plates at a time.Support plate 11 side away from fixed plate 12 is equipped with three cylinders 3, cylinder 3 is fixedly arranged on support plate 11 by cylinder support 4, the push rod of cylinder 3 is fixedly connected with push plate 5, push plate 5 can move in shaping box 1 under the push of push rod, to change the size of space inside shaping box 1, so that the autoclaved aerated concrete plate of different sizes can be shaped, in actual production, according to the actual size of autoclaved aerated concrete plate to be shaped, push plate 5 is moved to the corresponding position, so that the space inside shaping box 1 meets the requirements, and the generality is better.

[0028] Specifically, the lower surface of the bottom plate one 2 is provided with an angle adjusting mechanism, which is used to adjust the angle of the bottom plate one 2. The lower end of the angle adjusting mechanism is provided with a moving mechanism, which is used to adjust the left and right movement of the shaping box 1. By setting the moving mechanism, the moving plate 6 can reciprocate along the length direction of the linear rail 28 arranged on the bottom plate two 27, thereby driving the three shaping boxes 1 on the bottom plate one 2 to move together, so that the autoclaved aerated concrete raw materials can move uniformly into the shaping box 1, thereby improving the shaping quality of the autoclaved aerated concrete board. In addition, through the angle adjusting mechanism, the shaping box 1 can be inclined at different angles, so that the autoclaved aerated concrete raw materials in the shaping box 1 flow at different angles, thereby making the autoclaved aerated concrete raw materials mix uniformly, and further improving the shaping quality of the autoclaved aerated concrete board.

[0029] Specifically, as shown in Figure 5 The dovetail groove structure can effectively resist external force, ensure the close fit and stable connection between the support plate 11 and the fixed plate 12, and the assembly and disassembly process is simple and fast. In addition, a sealing ring is arranged at the gap of the dovetail groove structure, which can improve the sealing performance of the shaping box 1 and prevent the flowing autoclaved aerated concrete raw materials from flowing out of the gap.

[0030] Specifically, the angle adjusting mechanism includes a moving plate 6, one end of the moving plate 6 is fixedly provided with a rotating shaft seat 7, a rotating shaft one 8 is rotatably arranged in the rotating shaft seat 7, connecting rods 9 are fixedly arranged at both ends of the rotating shaft one 8, one end of the connecting rod 9 away from the rotating shaft one 8 is hingedly connected with the bottom plate one 2, the end of the bottom plate one 2 away from the connecting rod 9 is hingedly connected with sliding seats one 20 and two 21, and a driving mechanism is connected between the sliding seats one 20 and two 21, which is used to drive the sliding seats one 20 and two 21 to move.

[0031] The driving mechanism includes a first motor 10, the first motor 10 is fixedly installed on the moving plate 6 through a first motor support 30, a rotating shaft two 33 is connected to the output end of the first motor 10, one end of the rotating shaft two 33 away from the first motor 10 is rotatably arranged on the upper surface of the moving plate 6 through a bearing seat, a driving synchronous pulley 34 is fixedly arranged at the end of the rotating shaft two 33, a synchronous belt 13 is sleeved on the driving synchronous pulley 34, and a driven synchronous pulley one 14 and a driven synchronous pulley two 15 are respectively sleeved at both ends of the synchronous belt 13 away from the driving synchronous pulley 34.

[0032] The mobile plate 6 is provided with a sliding groove one 16 and a sliding groove two 17 at the end away from the rotating shaft seat 7, the sliding groove one 16 is provided with a lead screw one 18, one end of the lead screw one 18 is rotatably connected with the inner wall of the sliding groove one 16, the other end of the lead screw one 18 is rotatably arranged on the upper surface of the mobile plate 6 through a bearing seat, the driven synchronous belt pulley one 14 is fixedly arranged at the end of the lead screw one 18 away from the inner wall of the sliding groove one 16, the lead screw one 18 penetrates through a sliding seat one 20, the sliding seat one 20 is fixedly provided with a lead screw nut one 22 matched with the lead screw one 18, the lead screw nut one 22 is threadedly connected with the lead screw one 18. The sliding groove two 17 is provided with a lead screw two 19, one end of the lead screw two 19 is rotatably connected with the inner wall of the sliding groove two 17, the other end of the lead screw two 19 is rotatably arranged on the upper surface of the mobile plate 6 through a bearing seat, the driven synchronous belt pulley two 15 is fixedly arranged at the end of the lead screw two 19 away from the inner wall of the sliding groove two 17, the lead screw two 19 penetrates through a sliding seat two 21, the sliding seat two 21 is fixedly provided with a lead screw nut two 23 matched with the lead screw two 19, the lead screw nut two 23 is threadedly connected with the lead screw two 19.

[0033] In work, the first motor 10 drives the rotating shaft two 33 to rotate, the rotating shaft two 33 drives the lead screw one 18 and the lead screw two 19 to rotate through the synchronous belt 13, the rotation of the lead screw one 18 drives the lead screw nut one 22 to move horizontally, thereby driving the sliding seat one 20 to slide in the sliding groove one 16, the rotation of the lead screw two 19 drives the lead screw nut two 23 to move horizontally, thereby driving the sliding seat two 21 to slide in the sliding groove two 17, the sliding seat one 20 and the sliding seat two 21 slide to the same direction, the bottom plate one 2 rotates around the hinge joint of the bottom plate one 2, the sliding seat one 20 and the sliding seat two 21, the end of the bottom plate one 2 away from the sliding seat one 20 and the sliding seat two 21 is raised or lowered, the end of the connecting rod 9 hinged with the bottom plate one 2 is also raised or lowered, the other end of the connecting rod 9 rotates with the rotating shaft one 8 in the rotating seat 7, the angle of the bottom plate two 27 changes, the steam pressurized concrete raw materials in the shaping box 1 can flow at different angles, so that the autoclaved aerated concrete raw materials are mixed uniformly.

[0034] Specifically, the moving mechanism comprises a bottom plate two 27, the upper surface of the bottom plate two 27 is provided with a wire rail 28 and a rack 29, and the rack 29 is arranged between the two wire rails 28 in the embodiment. A sliding block 32 is slidably arranged on the wire rail 28, the sliding block 32 is fixedly connected with the lower surface of the moving plate 6, the moving plate 6 is provided with a second motor 24, the second motor 24 is fixedly installed on the moving plate 6 through a second motor support 31, the output end of the second motor 24 is connected with a rotating shaft three 25, the rotating shaft three 25 is fixedly provided with a gear 26 at the end away from the second motor 24, and the gear 26 is in meshing transmission with the rack 29. When working, the second motor 24 drives the rotating shaft three 25 to rotate, and then drives the gear 26 to rotate, the gear 26 is in meshing transmission with the rack 29, the gear 26 reciprocatingly moves along the length direction of the rack 29, thereby driving the moving plate 6 and the shaping box 1 to reciprocatingly slide along the length direction of the wire rail 28, and the autoclaved aerated concrete raw materials are uniformly moved into the shaping box 1.

[0035] Specifically, the wire rail 28 is provided with wire rail stoppers 35 at both ends, the wire rail stoppers 35 can limit the movement range of the moving plate 6, prevent the moving plate 6 from exceeding the predetermined movement track, and avoid derailment accidents.

[0036] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A shaping device for processing autoclaved aerated concrete slabs, characterized in that The utility model provides a kind of steam pressure aerated concrete board shaping device, including bottom plate one (2), the upper surface of the bottom plate one (2) is equipped with multiple fixed plate (12), the both ends of the fixed plate (12) are slidably connected with support plate (11), the support plate (11), bottom plate one (2) and multiple fixed plate (12) form multiple for steam pressure aerated concrete board shaping shaping box (1), the side of the support plate (11) away from fixed plate (12) is fixed with the same number of air cylinder (3) with shaping box (1), the push rod of the air cylinder (3) is fixedly connected with push plate (5) for adjusting the space size of shaping box (1), the lower surface of the bottom plate one (2) is equipped with angle adjusting mechanism for adjusting the angle of bottom plate one (2), and the lower end of the angle adjusting mechanism is equipped with moving mechanism for moving shaping box (1).

2. The apparatus according to claim 1, wherein The fixed plate (12) and the support plate (11) are slidably connected through dovetail groove structure.

3. The apparatus according to claim 1, wherein The angle adjusting mechanism includes a moving plate (6), one end of the moving plate (6) is fixedly provided with a pivot seat (7), the pivot seat (7) is rotatably provided with a first pivot (8), the both ends of the first pivot (8) are fixedly provided with a connecting rod (9), one end of the connecting rod (9) away from the first pivot (8) is hingedly connected with the bottom plate one (2), one end of the bottom plate one (2) away from the connecting rod (9) is hingedly connected with a sliding seat, and the sliding seat is connected with a driving mechanism for driving the sliding seat to move.

4. The apparatus according to claim 3, wherein The driving mechanism includes a first motor (10), the first motor (10) is fixedly installed on the moving plate (6) through a first motor support (30), the output end of the first motor (10) is connected with a second pivot (33), one end of the second pivot (33) away from the first motor (10) is rotatably arranged on the moving plate (6) through a bearing seat, and the end of the second pivot (33) is fixedly provided with a driving synchronous pulley (34), the driving synchronous pulley (34) is sleeved with a synchronous belt (13), and the both ends of the synchronous belt (13) away from the driving synchronous pulley (34) are sleeved with a driven synchronous pulley one (14) and a driven synchronous pulley two (15) respectively. One end of the moving plate (6) away from the pivot seat (7) is provided with a sliding groove one (16) and a sliding groove two (17), the sliding groove one (16) is provided with a lead screw one (18), one end of the lead screw one (18) is rotatably connected with the inner wall of the sliding groove one (16), the other end of the lead screw one (18) is rotatably arranged on the moving plate (6) through a bearing seat, the driven synchronous pulley one (14) is fixedly arranged on one end of the lead screw one (18) away from the inner wall of the sliding groove one (16), and the sliding seat includes a sliding seat one (20) and a sliding seat two (21), the lead screw one (18) penetrates through the sliding seat one (20), the sliding seat one (20) is fixedly provided with a lead screw nut one (22) matched with the lead screw one (18), and the lead screw nut one (22) is threadedly connected with the lead screw one (18). The sliding groove two (17) is provided with a screw two (19), one end of the screw two (19) is rotatably connected with the inner wall of the sliding groove two (17), the other end of the screw two (19) is rotatably arranged on the moving plate (6) through a bearing seat, the driven synchronous belt pulley two (15) is fixedly arranged on the end of the screw two (19) away from the inner wall of the sliding groove two (17), the screw two (19) penetrates the sliding seat two (21), the sliding seat two (21) is fixedly provided with a screw nut two (23) matched with the screw two (19), and the screw nut two (23) is threadedly connected with the screw two (19).

5. The apparatus according to claim 3, wherein The moving mechanism comprises a bottom plate two (27), the upper surface of the bottom plate two (27) is provided with a wire rail (28) and a rack (29), the wire rail (28) is slidably provided with a sliding block (32), the sliding block (32) is fixedly connected with the lower surface of the moving plate (6), the moving plate (6) is provided with a second motor (24), the second motor (24) is fixedly installed on the moving plate (6) through a second motor support (31), the output end of the second motor (24) is connected with a rotating shaft three (25), the rotating shaft three (25) is fixedly provided with a gear (26) at the end away from the second motor (24), and the gear (26) is in meshing transmission with the rack (29).

6. The apparatus according to claim 5, wherein The wire rail (28) is provided with wire rail stoppers (35) at both ends.