Forming die for high-alumina brick production
By designing a molding die with a moving and changing mechanism, the problem of multiple molds caused by the fixed size of existing molds was solved, enabling rapid mold changing and demolding, and reducing production costs and space requirements.
Patent Information
- Application Number
- CN202422116126.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The fixed cavity size of existing molding dies leads to the need for multiple dies when producing high-alumina bricks of different sizes, increasing production costs and space requirements.
A molding die including a moving mechanism and a changing mechanism was designed. The movement and changing of the die are realized by the meshing connection of gears and gear racks, which makes it easy to change the die of different sizes as needed.
It enables quick mold changing and demolding, facilitating the production of high-alumina bricks of different sizes, and reducing production costs and space requirements.
Smart Images
Figure CN223643904U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to high alumina brick production technical field, concretely for a kind of for high alumina brick production forming mould. BACKGROUND
[0002] High alumina brick is the neutral refractory material of the alumina content above 48%. From bauxite or other high alumina content raw materials are formed and calcined. High thermal stability, refractoriness is above 1770°C. Good slag resistance, used for lining of steelmaking electric furnace, glass furnace, cement rotary furnace etc.
[0003] According to the special forming mould for high alumina brick production of announcement number CN214163394U, the lower mould is located below the upper pressing plate, and the upper side center of the lower mould is provided with a mould groove, the upper side center of the upper pressing plate is fixedly connected with a mounting sleeve, and the upper side four corners of the lower mould are respectively fixedly connected with four vertical and symmetrical positioning rods.
[0004] For the above description, the applicant believes that the following problems exist:
[0005] In use, the forming mould needs to be used when high alumina brick is produced. The forming cavity size of the current forming mould is fixed, and generally only specific size high alumina brick can be produced. Therefore, when producing various sizes of high alumina brick on production line, forming mould with various size forming cavities also needs to be developed, which will increase production cost and require larger space to place forming mould. UTILITY MODEL CONTENT
[0006] The utility model aims at providing a kind of for high alumina brick production forming mould, to solve the problems in the background art described above.
[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of for high alumina brick production forming mould, including workbench, mould and long plate, mobile mechanism is provided between the workbench and mould, the mould and long plate are provided with replacement mechanism;
[0008] The replacement mechanism includes connecting assembly and fixed assembly, and the fixed assembly is arranged on the connecting assembly;
[0009] The connecting assembly comprises a long slot, the long slot is arranged in the long plate, the left and right sides of the bottom of the mold are fixedly connected with long blocks, the left and right ends of the top of the long plate are fixedly connected with limiting plates, the inner sides of the left and right limiting plates are fixedly connected with springs, the inner sides of the springs are fixedly connected with fixed plates, the bottom of the fixed plate is fixedly connected with T-shaped plates, the other side of the fixed plate is fixedly connected with an inserting plate, the left and right sides of the mold are fixedly connected with fixed seats, the inside of the fixed seat is provided with an inserting slot, the side away from the mold of the inserting slot is provided with an opening, the surface of the inserting plate is inserted into the inside of the inserting slot, and the top of the long plate is provided with second T-shaped slots on the left and right sides.
[0010] Preferably, the number of second T-shaped slots is eight, and each two of them form a group, the second T-shaped slots are arranged on the left and right sides of the long slot, and the surface of the T-shaped plate is slidably connected with the inside of the second T-shaped slot.
[0011] Preferably, the top and bottom of the long slot are provided with openings, the inside of the long slot is inserted into the surface of the long block, and the long block can be taken out of the long slot, so that the mold can be replaced, and different sizes of molds can be replaced when different sizes of high-alumina bricks are produced according to needs.
[0012] Preferably, the fixing assembly comprises a square slot, the square slot is arranged on the top of the inserting plate, the top of the square slot is provided with an opening, the inside of the square slot is inserted with a square block, the top of the square block is fixedly connected with a mounting plate, the bottom of the mounting plate is fixedly connected with mounting seats at the front and rear ends, the side away from the mold of the mounting seat is hingedly connected with a hinged plate, the side close to the fixed plate of the hinged plate is fixedly connected with a clamping block, the left and right sides of the fixed plate are provided with clamping slots, the openings of the left and right clamping slots are arranged opposite to each other, and the surface of the clamping block is inserted into the inside of the clamping slot.
[0013] Preferably, the top of the fixed seat is provided with a through slot, and the surface of the square block is inserted into the through slot arranged on the top of the fixed seat.
[0014] Preferably, the moving mechanism comprises a gear row, the gear row is fixedly connected to the left and right sides of the workbench, the top of the workbench is provided with a first T-shaped slot, the left and right ends of the bottom of the long plate are fixedly connected with T-shaped blocks, the surface of the T-shaped block is slidably connected with the inside of the first T-shaped slot, the left and right sides of the bottom of the long plate are fixedly connected with connecting plates, the side away from the workbench of the connecting plate is fixedly connected with a motor, the inner side of the motor is fixedly connected with a rotating shaft, and the surface of the rotating shaft is fixedly connected with a gear.
[0015] Preferably, the number of gears is four, and each two of them form a group, the surface of the gear is meshingly connected with the top of the gear row, and when the gear moves, the long plate can also move, so that the two molds can be separated, and the finished high-alumina brick can be demolded and taken out.
[0016] Compared with the prior art, the forming die for high-aluminum brick production has the following beneficial effects:
[0017] 1、The forming die for high-aluminum brick production, by replacing mechanism, the hinged plate drives the clamping block to move out from the clamping groove, and the installation plate drives the square block to take out from the square groove, so that the position restriction of the plug-in plate is lost, the fixed plate drives the plug-in plate to take out from the plug-in groove, at this time, the die can be directly pulled to drive the long block to take out from the long groove, so that the die can be replaced, and different sizes of the die can be replaced when different sizes of high-aluminum bricks are produced according to needs.
[0018] 2、The forming die for high-aluminum brick production, by moving mechanism, the rotating shaft can drive the gear to rotate, since the gear and the gear rack are in meshing connection, the front and rear gears can move to the opposite side on the gear rack, when the gear moves, the long plate also moves, so that the two dies are separated, and the finished high-aluminum bricks can be demolded and taken out. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor:
[0020] Figure 1 It is a whole structure perspective view of the present application;
[0021] Figure 2 It is a structure schematic view of the connecting assembly;
[0022] Figure 3 It is a structure schematic view of the fixing assembly;
[0023] Figure 4 It is Figure 3 It is an enlarged structure schematic view of A in the middle;
[0024] Figure 5 It is a structure schematic view of the moving mechanism.
[0025] As shown in the figure: 1, workbench; 2, mold; 3, long plate; 4, moving mechanism; 41, first T-shaped groove; 42, gear; 43, rotating shaft; 44, motor; 45, connecting plate; 46, T-shaped block; 47, gear row; 5, replacement mechanism; 51, connecting assembly; 511, limiting plate; 512, spring; 513, fixed plate; 514, plug-in plate; 515, fixed seat; 516, second T-shaped groove; 517, T-shaped plate; 518, long groove; 519, long block; 5101, insertion slot; 52, fixed assembly; 521, square groove; 522, square block; 523, mounting plate; 524, mounting seat; 525, clamping groove; 526, hinged plate; 527, clamping block. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0027] In the present application, unless explicitly defined and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, or detachable connection, or integrated; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] The present application provides the following technical solutions: EMBODIMENT
[0029] In combination Figures 1 to 4 A forming mold for high-alumina brick production, comprising a workbench 1, a mold 2 and a long plate 3, a moving mechanism 4 is arranged between the workbench 1 and the mold 2, and a replacement mechanism 5 is arranged on the mold 2 and the long plate 3;
[0030] The replacement mechanism 5 comprises a connecting assembly 51 and a fixed assembly 52, and the fixed assembly 52 is arranged on the connecting assembly 51;
[0031] The connecting assembly 51 comprises a long groove 518 formed in the long plate 3, long blocks 519 fixedly connected to the left and right sides of the bottom of the mold 2, limiting plates 511 fixedly connected to the left and right ends of the top of the long plate 3, springs 512 fixedly connected to the inner sides of the left and right limiting plates 511, fixed plates 513 fixedly connected to the inner sides of the springs 512, T-shaped plates 517 fixedly connected to the front and rear ends of the bottom of the fixed plate 513, plug plates 514 fixedly connected to the other sides of the fixed plate 513, fixed seats 515 fixedly connected to the left and right sides of the mold 2, plug grooves 5101 formed in the fixed seats 515, the plug grooves 5101 being open at the sides away from the mold 2, the plug plates 514 being inserted into the plug grooves 5101, and second T-shaped grooves 516 formed in the left and right sides of the top of the long plate 3.
[0032] The second T-shaped grooves 516 are eight in number and two by two form a group, the second T-shaped grooves 516 are arranged on the left and right sides of the long groove 518, the T-shaped plates 517 are in sliding connection with the second T-shaped grooves 516, the top and bottom of the long groove 518 are open, and the long groove 518 is in insertion with the surface of the long block 519.
[0033] The fixing assembly 52 comprises a square groove 521 formed in the top of the plug plate 514, the square groove 521 being open at the top, a square block 522 inserted into the square groove 521, an installation plate 523 fixedly connected to the top of the square block 522, installation seats 524 fixedly connected to the front and rear ends of the bottom of the installation plate 523, a hinged plate 526 hingedly connected to the side of the installation seat 524 away from the mold 2, a clamping block 527 fixedly connected to the side of the hinged plate 526 close to the fixed plate 513, clamping grooves 525 formed in the front and rear sides of the fixed plate 513, the clamping grooves 525 being open and corresponding to each other, the clamping block 527 being inserted into the clamping grooves 525, and a penetrating groove formed in the top of the fixed seat 515 and penetratingly inserted with the surface of the square block 522.
[0034] Further, the hinged plate 526 drives the clamping block 527 to move out of the clamping groove 525, the installation plate 523 is pulled to drive the square block 522 to move out of the square groove 521, the plug plate 514 is positionally unrestricted, the fixed plate 513 drives the plug plate 514 to move out of the plug groove 5101, the mold 2 is directly pulled to drive the long block 519 to move out of the long groove 518, the mold 2 is replaced, and different sizes of molds 2 are replaced when different sizes of high-alumina bricks are produced according to needs. EMBODIMENT
[0035] REFERENCE Figures 1-5And on the basis of embodiment one, further get the moving mechanism 4 includes the tooth row 47, the tooth row 47 is fixedly connected to the workbench 1 left and right two sides, the workbench 1 top is provided with the first T-shaped groove 41, the long plate 3 bottom left and right ends are fixedly connected with T-shaped block 46, T-shaped block 46 surface and the first T-shaped groove 41 inside slide connection, the long plate 3 bottom left and right sides are fixedly connected with the connecting plate 45, the connecting plate 45 is fixedly connected with motor 44 away from the workbench 1 side, the motor 44 inboard is fixedly connected with the rotating shaft 43, the rotating shaft 43 surface is fixedly connected with the gear 42, the gear 42 number is four and two two are a group, the gear 42 surface and the tooth row 47 top meshing connection.
[0036] Further, the rotating shaft 43 can drive the gear 42 to rotate, since the gear 42 and the tooth row 47 are engaged, the front and rear two gears 42 can move to the opposite side on the tooth row 47, when the gear 42 moves, the long plate 3 can also move, which can separate the two molds 2, facilitating the demolding of the finished high alumina brick.
[0037] In actual operation, when the device is used, the rotating shaft 43 can drive the gear 42 to rotate when the front and rear two motors 44 rotate in opposite directions, since the gear 42 and the tooth row 47 are engaged, the front and rear two gears 42 can move to the opposite side on the tooth row 47, when the gear 42 moves, the long plate 3 can also move, which can separate the two molds 2, facilitating the demolding of the finished high alumina brick.
[0038] When the hinged plate 526 is turned on one side of the mounting seat 524 until they are in a straight line, the hinged plate 526 can drive the clamping block 527 to move out of the clamping groove 525, and the mounting plate 523 can drive the square block 522 to move out of the square groove 521, so that the plug plate 514 is no longer position limited. When the fixed plate 513 is pulled to compress the spring 512, the fixed plate 513 can drive the T-shaped plate 517 to slide in the second T-shaped groove 516, and the fixed plate 513 can also drive the plug plate 514 to move out of the plug groove 5101. At this time, the mold 2 can be directly pulled to drive the long block 519 to move out of the long groove 518, so that the mold 2 can be replaced, facilitating the production of different sizes of high alumina bricks according to needs.
[0039] It is to be noted that, as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a component" can include a combination of two or more components. Additionally, the terms "comprise," "comprises," and "comprising," or any variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to those elements, but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, unless otherwise indicated herein, the terms "first," "second," "third," etc., are not intended to denote a physical order, quantity, or importance, but rather are used for the purpose of nomenclature.
Claims
1. A forming die for high alumina brick production, comprising a worktable (1), a die (2) and a long plate (3), characterized in that: The moving mechanism (4) is arranged between the workbench (1) and the mold (2), and the mold (2) and the long plate (3) are provided with a replacing mechanism (5); The replacing mechanism (5) comprises a connecting assembly (51) and a fixing assembly (52), and the fixing assembly (52) is arranged on the connecting assembly (51); The connecting assembly (51) comprises a long groove (518), the long groove (518) is arranged in the long plate (3), long blocks (519) are fixedly connected to the left and right sides of the bottom of the mold (2), limit plates (511) are fixedly connected to the left and right ends of the top of the long plate (3), springs (512) are fixedly connected to the inner sides of the left and right limit plates (511), a fixed plate (513) is fixedly connected to the inner side of the spring (512), T-shaped plates (517) are fixedly connected to the front and rear ends of the bottom of the fixed plate (513), an insertion plate (514) is fixedly connected to the other side of the fixed plate (513), fixed seats (515) are fixedly connected to the left and right sides of the mold (2), an insertion groove (5101) is arranged in the fixed seat (515), the side, away from the mold (2), of the insertion groove (5101) is an opening, the surface of the insertion plate (514) and the inside of the insertion groove (5101) are insertedly connected, and second T-shaped grooves (516) are arranged in the left and right sides of the long groove (518).
2. The forming mold for high alumina brick production according to claim 1, characterized in that: The number of the second T-shaped grooves (516) is eight, and each two of the second T-shaped grooves (516) form a group, the surface of the T-shaped plate (517) and the inside of the second T-shaped groove (516) are slidably connected.
3. The forming mold for high alumina brick production according to claim 1, characterized in that: The top and the bottom of the long groove (518) are openings, and the inside of the long groove (518) and the surface of the long block (519) are insertedly connected.
4. The forming mold for producing high alumina brick according to claim 1, characterized in that: The fixing assembly (52) comprises a square groove (521), the square groove (521) is arranged in the top of the insertion plate (514), the top of the square groove (521) is an opening, a square block (522) is insertedly connected in the inside of the square groove (521), an installation plate (523) is fixedly connected to the top of the square block (522), mounting seats (524) are fixedly connected to the front and rear ends of the bottom of the installation plate (523), a hinged plate (526) is hingedly connected to the side, away from the mold (2), of the mounting seat (524), a clamping block (527) is fixedly connected to the side, close to the fixed plate (513), of the hinged plate (526), clamping grooves (525) are arranged in the front and rear sides of the fixed plate (513), the openings of the front and rear clamping grooves (525) are correspondingly arranged, and the surface of the clamping block (527) and the inside of the clamping groove (525) are insertedly connected.
5. A mould for the production of high alumina bricks according to claim 4, characterized in that: The top of the fixed seat (515) is provided with a through groove, and the surface of the square block (522) is insertedly connected in the through groove arranged in the top of the fixed seat (515).
6. The forming mold for high alumina brick production according to claim 1, characterized in that: The moving mechanism (4) comprises a gear row (47), the gear row (47) is fixedly connected to the left and right sides of the workbench (1), a first T-shaped groove (41) is formed in the top of the workbench (1), T-shaped blocks (46) are fixedly connected to the left and right ends of the bottom of the long plate (3), the surfaces of the T-shaped blocks (46) are in sliding connection with the inside of the first T-shaped groove (41), connecting plates (45) are fixedly connected to the left and right sides of the bottom of the long plate (3), the side, away from the workbench (1), of the connecting plate (45) is fixedly connected with a motor (44), the inside of the motor (44) is fixedly connected with a rotating shaft (43), and the surface of the rotating shaft (43) is fixedly connected with a gear (42).
7. A mould for the production of high alumina bricks according to claim 6, characterized in that: The number of gears (42) is four, and two gears (42) form a group, and the surface of the gear (42) is in meshing connection with the top of the gear row (47).