Glaze uniform spraying device for bathroom ceramic production
By designing a uniform glaze spraying device for sanitary ceramics production, automated material feeding and glaze surface stability were achieved, solving the problem of glaze surface scratches and improving processing efficiency.
Patent Information
- Application Number
- CN202423059310.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-11
AI Technical Summary
When replacing bathroom ceramic products, workers may accidentally touch the wet glaze, causing scratches that affect the smoothness and uniformity of the glaze, resulting in a large amount of rework and reduced processing efficiency.
A uniform glaze spraying device was designed, comprising a support base, a product conveyor belt, a support rotary table, a product support table, a conveyor support roller, a transmission structure, a limiting structure, and an electric push rod. The device ensures the stability of the glaze surface and avoids glaze scratches through automatic feeding and the limiting structure, thereby achieving automated spraying.
It effectively avoids scratches on the glaze, ensures the smoothness and uniformity of the glaze, reduces rework, and improves processing efficiency.
Smart Images

Figure CN223643914U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the ceramic glaze spraying technical field, more specifically, it is especially related to a glaze uniform spraying device for bathroom ceramic production. BACKGROUND
[0002] When producing bathroom ceramic products, the bathroom ceramic products need to be placed on a rotary table first, and the rotary table drives the bathroom ceramic products to rotate, so that the spraying machine can uniformly spray glaze on the bathroom ceramic products. After spraying is completed, the staff needs to take down the ceramic products on the rotary table and replace new ceramic products.
[0003] For example, CN217531232U discloses a glaze spraying device for ceramic production, which comprises a spraying base, a workpiece spraying seat, a vertical stand, a limiting bolt, a vertical sliding block and a spraying assembly. The rotary motor at the bottom drives the turntable to rotate through the drive shaft and the connecting shaft, thereby adjusting the orientation of the ceramic workpiece. In the process of glaze spraying, the orientation of the workpiece can be automatically adjusted at any time to prevent uneven glaze on the surface of the workpiece. In the process of glaze spraying, the glaze in the storage tank is extracted by the pumping pump and is delivered to the storage tank through the elastic pipe, and finally is sprayed out by the spraying head, thereby completing the glaze coloring of the ceramic workpiece. The excess glaze or waste is stored in the waste recovery groove through the side through hole in the turntable, and the excess glaze or waste is recycled through the waste recovery groove, which is convenient for recycling.
[0004] Based on the above, when replacing the bathroom ceramic products, the staff may accidentally touch the glaze surface and scratch the wet glaze, which damages the flatness and uniformity of the sprayed glaze. The product needs to be sprayed again, which results in a large amount of rework and a long time consumption, affecting the processing efficiency of the bathroom ceramic products. INVENTION CONTENTS
[0005] To solve the above technical problems, the utility model provides a glaze uniform spraying device for bathroom ceramic production to solve the problem that when replacing the bathroom ceramic products, the staff may accidentally touch the glaze surface and scratch the wet glaze, which damages the flatness and uniformity of the sprayed glaze. The product needs to be sprayed again, which results in a large amount of rework and a long time consumption, affecting the processing efficiency of the bathroom ceramic products.
[0006] The purpose and function of the glaze uniform spraying device for bathroom ceramic production are achieved by the following specific technical means:
[0007] The utility model provides a glaze even spraying device for bathroom ceramic production, including support base, product conveying belt, support rotating table, product support table, conveying support roller, transmission structure, limiting structure, reciprocating self -locking driving part and electric push rod, the product conveying belt sets up in the right side of support base, the support rotating table swing joint is in the left side of support base, the left side of support base is provided with glaze spraying gun, the product support table slide connection is in the upper portion of support rotating table, the conveying support roller is provided with a plurality of, a plurality of conveying support roller evenly distributed swing joint is in the upper portion of product support table, a plurality of conveying support roller is connected through a plurality of chain drive mechanism transmission, the transmission structure sets up in the upper portion of support base, the reciprocating self -locking driving part bolt connection is in the left side of support base, the output shaft of reciprocating self -locking driving part and support rotating table coaxial fixed connection, the electric push rod is provided with two, two electric push rod bolt connection is in the front and back two sides of support base, the limiting structure sets up in the back of product support table.
[0008] Further, the transmission structure includes a limiting support slider and a reversing transmission gear; the limiting support slider is provided with two, and the two limiting support sliders are respectively and left and right slidingly connected to the front and back of the support base, and the two limiting support sliders are respectively fixedly connected with the piston rods of the two electric push rods, and the product support table is rotationally connected to the upper portions of the two limiting support sliders; and the reversing transmission gear is rotationally connected to the front side of the support base.
[0009] Further, the transmission structure further includes a driving transmission gear and a driven transmission gear; the driving transmission gear is fixedly connected to the front side of the left portion transmission roller of the product conveying belt, and the driving transmission gear is in mesh with the reversing transmission gear; and the driven transmission gear is fixedly connected to the front side of the rightmost conveying support roller.
[0010] Further, the limiting structure includes a position limiting hole and a rubber protrusion; the position limiting hole is formed in the back of the rightmost conveying support roller; and the rubber protrusion is provided with a plurality, and the plurality of rubber protrusions are evenly distributed and fixedly connected to the outer sides of the plurality of conveying support rollers.
[0011] Further, the limiting structure further includes a position limiting plug and a reset elastic member; the position limiting plug is spline-connected to the back of the product support table; and the position limiting plug is elastically connected with the product support table through the reset elastic member.
[0012] Further, the limiting structure further comprises a limiting extrusion plate and a limiting pressure receiving inclined block; the limiting extrusion plate is fixedly connected to the rear side of the supporting base, and the left side of the limiting extrusion plate is provided with an inclined surface; the limiting pressure receiving inclined block is fixedly connected to the lower end surface of the position limiting inserting rod, and the right side of the limiting pressure receiving inclined block is provided with an inclined surface.
[0013] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0014] The utility model discloses a product supporting table and the movement of conveying support roller realize the automatic unloading of bathroom ceramic products, effectively avoid the inconvenience of manual unloading, reduce the labor burden of staff, also avoid the scratch of glaze surface, avoid the glaze surface being scratched, guarantee the flatness and uniformity of bathroom ceramic product glaze surface, avoid the re -spraying of product, reduce the rework amount, save a large amount of time, improve the processing efficiency of bathroom ceramic product, through the cooperation of limiting extrusion plate and position limiting inserting rod realizes the loosening and locking of conveying support roller, guarantees the conveying support roller not to appear the wobble when product supporting table rotates, improves the friction between conveying support roller and bathroom ceramic product through rubber convex block, thereby guaranteeing the stability of bathroom ceramic product glaze position, guaranteeing glaze quality, guaranteeing the production quality of bathroom ceramic product. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the overall structure schematic diagram of the utility model.
[0016] Figure 2 It is the position schematic diagram of product supporting table and reciprocating self -locking drive part of the utility model.
[0017] Figure 3 It is the position schematic diagram of driven transmission gear of the utility model.
[0018] Figure 4 It is the structure schematic diagram of supporting rotary table and limiting support sliding block of the utility model.
[0019] Figure 5 It is the position relation schematic diagram of limiting extrusion plate and limiting pressure receiving inclined block of the utility model.
[0020] Figure 6 It is the split structure schematic diagram of product supporting table and position limiting inserting rod of the utility model.
[0021] In the drawing, the corresponding relation of component name and drawing number is as follows:
[0022] 1. Support base; 101. Limiting support slider; 102. Reversing transmission gear; 103. Limiting extrusion plate; 2. Product conveyor belt; 201. Driven transmission gear; 3. Supporting rotary table; 4. Product support table; 5. Conveying support roller; 501. Driven transmission gear; 502. Position limiting hole; 503. Position limiting rod; 504. Reset elastic element; 505. Limiting pressure inclined block; 506. Rubber protrusion; 6. Reciprocating self-locking drive element; 7. Electric push rod. Detailed Implementation
[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0024] Example 1:
[0025] As attached Figure 1 To be continued Figure 4 As shown:
[0026] This utility model provides a uniform glaze spraying device for sanitary ceramics production, including a support base 1, a product conveyor belt 2, a support rotary table 3, a product support platform 4, conveyor support rollers 5, a transmission structure, a reciprocating self-locking drive component 6, and an electric push rod 7. The product conveyor belt 2 is located on the right side of the support base 1. The support rotary table 3 is rotatably connected to the left side of the support base 1, and a glaze spraying gun is located on the left side of the support base 1. The product support platform 4 is slidably connected to the upper part of the support rotary table 3. Multiple conveyor support rollers 5 are provided, and the multiple conveyor support rollers 5 are evenly distributed and rotatably connected to the upper part of the product support platform 4. The multiple conveyor support rollers 5 are connected by multiple chain drive mechanisms. The transmission structure is located on the upper part of the support base 1. The reciprocating self-locking drive component 6 is bolted to the left side of the support base 1, and the output shaft of the reciprocating self-locking drive component 6 is coaxially fixedly connected to the support rotary table 3. Two electric push rods 7 are provided, and the two electric push rods 7 are bolted to the front and rear sides of the support base 1, respectively.
[0027] The transmission structure includes a limiting support slider 101 and a reversing transmission gear 102. There are two limiting support sliders 101, which are slidably connected to the front and rear sides of the support base 1, respectively. The two limiting support sliders 101 are fixedly connected to the piston rods of the two electric push rods 7, and the product support platform 4 is rotatably connected to the upper part of the two limiting support sliders 101. The reversing transmission gear 102 is rotatably connected to the front side of the support base 1.
[0028] The transmission structure also includes a drive gear 201 and a driven gear 501; the drive gear 201 is fixedly connected to the front side of the left drive roller of the product conveyor belt 2, and the drive gear 201 meshes with the reversing gear 102; the driven gear 501 is fixedly connected to the front side of the rightmost conveyor support roller 5.
[0029] The specific use and role of the embodiment: the bathroom ceramic products are placed on the upper part of the conveying support roller 5, the glaze is sprayed on the outer surface of the bathroom ceramic products by the spraying gun, the reciprocating self-locking driving member 6 drives the support rotating table 3 and the product support table 4 to rotate to change the direction of the ceramic products, the uniform spraying of the bathroom ceramic products is realized, after the spraying is completed, the electric push rod 7 pushes the limiting support sliding block 101 to slide along the support base 1, so that the product support table 4 moves with the limiting support sliding block 101, at this time, the transmission roller of the product conveying belt 2 drives the driving gear 201 to rotate, the driving gear 201 drives the reversing gear 102 to rotate, when the driven gear 501 contacts with the reversing gear 102, the conveying support roller 5 rotates with the reversing gear 102, the bathroom ceramic products are pushed to the product conveying belt 2, and the automatic feeding of the products is realized.
[0030] Embodiment two:
[0031] As shown in the accompanying drawings: Figure 4 to the accompanying drawings: Figure 6 As shown:
[0032] On the basis of the embodiment one, the limiting structure is further included; the limiting structure is arranged at the rear side of the product support table 4.
[0033] Among them, the limiting structure includes a position limiting hole 502 and a rubber protrusion 506; the position limiting hole 502 is arranged at the rear side of the rightmost conveying support roller 5; the rubber protrusion 506 is arranged with a plurality of rubber protrusions 506, and the plurality of rubber protrusions 506 are evenly distributed and fixedly connected to the outer sides of the plurality of conveying support rollers 5.
[0034] Among them, the limiting structure further includes a position limiting plug rod 503 and a reset elastic member 504; the position limiting plug rod 503 is spline connected to the rear side of the product support table 4; the position limiting plug rod 503 is elastically connected to the product support table 4 through the reset elastic member 504.
[0035] Among them, the limiting structure further includes a limiting extrusion plate 103 and a limiting pressure inclined block 505; the limiting extrusion plate 103 is fixedly connected to the rear side of the support base 1, and the left side of the limiting extrusion plate 103 is provided with an inclined surface; the limiting pressure inclined block 505 is fixedly connected to the lower end surface of the position limiting plug rod 503, and the right side of the limiting pressure inclined block 505 is provided with an inclined surface.
[0036] The specific use and role of the embodiment are as follows: when the product support table 4 approaches the limiting extrusion plate 103, the limiting extrusion plate 103 extrudes the limiting pressure receiving inclined block 505 downward, so that the limiting pressure receiving inclined block 505 drives the position limiting insertion rod 503 to move downward until the position limiting insertion rod 503 moves out of the position limiting hole 502, at this time, the conveying support roller 5 is no longer limited, and after the driven transmission gear 501 contacts the reversing transmission gear 102, the driven transmission gear 501 can rotate with the reversing transmission gear 102, when the product support table 4 returns, the limiting pressure receiving inclined block 505 is no longer extruded, and the reset elastic member 504 pushes the position limiting insertion rod 503 to reset and reinsert the position limiting insertion rod 503 into the position limiting hole 502 to limit the conveying support roller 5, and the rubber convex block 506 can increase the friction between the conveying support roller 5 and the ceramic product.
[0037] In this document, the following points need to be noted:
[0038] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0039] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0040] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A glaze uniform spraying device for sanitary ceramic production, comprising a supporting base (1), a product conveying belt (2), a supporting rotating table (3), a product supporting table (4), a conveying supporting roller (5), a transmission structure, a limiting structure, a reciprocating self-locking driving member (6) and an electric push rod (7); the product conveying belt (2) is arranged on the right side of the supporting base (1); the supporting rotating table (3) is rotationally connected to the left side of the supporting base (1), and the left side of the supporting base (1) is provided with a glaze spraying gun; characterized in that: The product support table (4) is slidingly connected to the upper portion of the support rotating table (3); the plurality of conveying support rollers (5) are uniformly distributed and rotationally connected to the upper portion of the product support table (4), and the plurality of conveying support rollers (5) are drivingly connected through a plurality of chain transmission mechanisms; the transmission structure is arranged on the upper portion of the support base (1); the reciprocating self-locking driving member (6) is boltedly connected to the left side of the support base (1), and the output shaft of the reciprocating self-locking driving member (6) is coaxially and fixedly connected with the support rotating table (3); the two electric push rods (7) are boltedly connected to the front and rear sides of the support base (1), respectively; and the limiting structure is arranged on the rear side of the product support table (4).
2. The glaze uniform spraying device for sanitary ceramic production according to claim 1, characterized in that: The transmission structure comprises limiting support sliding blocks (101) and reversing transmission gears (102); the two limiting support sliding blocks (101) are slidingly connected to the front and rear sides of the support base (1), respectively, and are fixedly connected with the piston rods of the two electric push rods (7), respectively; and the product support table (4) is rotationally connected to the upper portions of the two limiting support sliding blocks (101).
3. The glaze uniform spraying device for sanitary ceramic production according to claim 2, characterized in that: The transmission structure further comprises a driving transmission gear (201) and a driven transmission gear (501); the driving transmission gear (201) is fixedly connected to the front side of the left portion transmission roller of the product conveying belt (2), and is in meshing engagement with the reversing transmission gear (102); and the driven transmission gear (501) is fixedly connected to the front side of the rightmost conveying support roller (5).
4. The glaze uniform spraying device for sanitary ceramic production according to claim 1, characterized in that: The limiting structure comprises position limiting holes (502) and rubber protrusions (506); the position limiting holes (502) are formed in the rear side of the rightmost conveying support roller (5); and the plurality of rubber protrusions (506) are fixedly connected to the outer sides of the plurality of conveying support rollers (5).
5. The glaze uniform spraying device for sanitary ceramic production according to claim 4, characterized in that: The limiting structure further comprises a position limiting plug rod (503) and a reset elastic member (504); the position limiting plug rod (503) is spline-connected to the rear side of the product support table (4); and the position limiting plug rod (503) is elastically connected with the product support table (4) through the reset elastic member (504).
6. The glaze uniform spraying device for sanitary ceramic production according to claim 5, characterized in that: The limiting structure further comprises a limiting extrusion plate (103) and a limiting pressure receiving inclined block (505); the limiting extrusion plate (103) is fixedly connected to the rear side of the support base (1), and the left side of the limiting extrusion plate (103) is provided with an inclined surface; and the limiting pressure receiving inclined block (505) is fixedly connected to the lower end surface of the position limiting plug rod (503), and the right side of the limiting pressure receiving inclined block (505) is provided with an inclined surface.
Citation Information
Patent Citations
Glaze spraying device for ceramic production
CN217531232U