Photovoltaic silicon wafer processing auxiliary device arranged on vertical milling machine
By designing auxiliary devices such as a sliding platform and clamping mechanism on a vertical milling machine, the problem of cumbersome operation in photovoltaic silicon wafer processing was solved, enabling rapid assembly and disassembly and automatic stopping of processing, thus improving processing efficiency.
Patent Information
- Application Number
- CN202423246921.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-27
AI Technical Summary
When machining photovoltaic silicon wafers on a traditional vertical milling machine, it is necessary to repeatedly disassemble and reassemble the workpiece and switch the feed mode, which is cumbersome and inefficient.
An auxiliary device including a sliding platform and a clamping mechanism was designed. The motor is controlled by a rotary switch, a speed multiplier knob and a power switch to realize the rapid assembly and disassembly of the workpiece and automatic stopping of processing. Combined with a trigger, the workpiece is positioned and limited.
This technology enables rapid processing of photovoltaic silicon wafers, improves processing efficiency, reduces operating steps, and increases the processing efficiency of batch workpieces.
Smart Images

Figure CN223643968U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic silicon wafer processing technology, and in particular to an auxiliary device for photovoltaic silicon wafer processing mounted on a vertical milling machine. Background Technology
[0002] On a traditional vertical milling machine, removing the surface allowance at both ends of a photovoltaic silicon wafer requires repeated disassembly and assembly of the workpiece, repeated determination of the cutter head position, and frequent switching between handwheel feed and automatic feed, making the operation cumbersome and inefficient.
[0003] Therefore, it is necessary to provide a new auxiliary device for photovoltaic silicon wafer processing installed on a vertical milling machine to solve the above-mentioned technical problems. Utility Model Content
[0004] The technical problem solved by this utility model is to provide an auxiliary device for photovoltaic silicon wafer processing on a vertical milling machine that can quickly disassemble and assemble workpieces, automatically stop when sliding to one side to complete the processing of an entire end face, and improve the efficiency of batch workpiece processing with the design of a double clamping mechanism, without the need for repeated operation of the original machine tool platform.
[0005] To solve the above-mentioned technical problems, the auxiliary device for photovoltaic silicon wafer processing provided by this utility model includes: a sliding platform fixedly installed on the machine table of the vertical milling machine, a clamping mechanism and a controller provided on the sliding platform, the upper part of the clamping mechanism being located below the spindle of the vertical milling machine, the controller being used to control the sliding platform to move the clamping mechanism on the sliding platform, and the clamping mechanism being used to clamp the workpiece placed on the clamping mechanism.
[0006] Preferably, the controller includes a rotary switch, a speed control knob, and a power switch.
[0007] Preferably, the sliding platform includes a motor, and a coupling is provided on the output shaft of the motor. A lead screw is connected to the end of the coupling away from the motor. Two bearing seats are rotatably sleeved on the lead screw. The bottom of the two bearing seats is fixedly installed on the same fixed base. Tracks are provided on both sides of the bearing seats and fixedly installed on the top of the fixed base. Square sliders are slidably installed on the tracks. A lead screw nut seat located between the two bearing seats is threaded on the outer side of the lead screw.
[0008] Preferably, two second fixed seats are fixedly installed at the bottom of the fixed base, a motor fixed seat is fixedly installed at the bottom of the second fixed seat, a first fixed seat is fixedly connected to the second fixed seat below the motor fixed seat, the motor is fixedly installed on the motor fixed seat, a switch fixed plate is fixedly installed on one side of the first fixed seat, and the rotary switch, the speed multiplier knob and the power switch are all fixedly installed on the switch fixed plate.
[0009] Preferably, the vertical milling machine base includes a machine tool base, a machine tool platform is fixedly installed on the top of the machine tool base, and a trigger is provided on one side of the machine tool platform.
[0010] Preferably, the bottom of the fixed base is provided with multiple T-nuts, and the top of the fixed base is provided with multiple bolts. The fixed base is fixedly connected to the machine tool platform through the T-nuts and the bolts.
[0011] Preferably, the clamping mechanism includes a base plate, the square slider and the lead screw nut seat are fixedly installed at the bottom of the base plate, a plurality of rectangularly distributed raising bases are fixedly installed at the top of the base plate, the same second positioning plate is fixedly installed at the top of the plurality of raising bases, two first positioning plates and a two-position five-way hand valve are fixedly installed on one side of the base plate, the two-position five-way hand valve is connected to two cylinders fixedly installed at the bottom of the second positioning plate, an mounting plate located on one side of the second positioning plate is fixedly installed on the output shaft of the cylinder, two clamping positioning plates are symmetrically fixedly installed at the top of the second positioning plate, two positioning strips fixedly connected to the second positioning plate are symmetrically arranged between the two clamping positioning plates, a plurality of wear-resistant cylinders are provided in the positioning strips and the clamping positioning plates, a plurality of sliding pins are fixedly installed on the side of the two mounting plates that are close to each other, the sliding pins penetrate the corresponding wear-resistant cylinders, a fixing strip is fixedly installed at the top of the second positioning plate between the two mounting plates, a plurality of linearly distributed fixing pins are fixedly installed on both sides of the fixing strip, the sliding pins are adapted to the corresponding fixing pins.
[0012] Compared with related technologies, the auxiliary device for photovoltaic silicon wafer processing provided by this utility model, which is installed on a vertical milling machine, has the following beneficial effects:
[0013] This utility model provides an auxiliary device for photovoltaic silicon wafer processing installed on a vertical milling machine. A controller consisting of a rotary switch, a speed multiplier knob, and a power switch can control the forward and reverse rotation of the motor, as well as its speed, thereby directly controlling the direction and speed of the clamping mechanism on the sliding platform. The sliding platform, composed of a motor, coupling, bearing housing, track, fixed base, lead screw nut seat, lead screw, switch fixing plate, first fixed base, motor fixing base, second fixed base, T-nut, and square slider, allows for easy installation of the entire device on the vertical milling machine. The clamping mechanism, consisting of a first positioning plate, base plate, two-position five-way hand valve, second positioning plate, wear-resistant cylinder, mounting plate, clamping positioning plate, fixing strip, fixing ejector pin, positioning strip, cylinder, heightening base, and sliding ejector pin, can clamp two workpieces, enabling sequential processing. Simultaneously, a trigger installed on the vertical milling machine can position and limit the workpieces mounted on the clamping mechanism, ensuring proper machining of the workpieces by the cutting head. Attached Figure Description
[0014] Figure 1 A schematic diagram of a preferred embodiment of the auxiliary device for photovoltaic silicon wafer processing installed on a vertical milling machine provided by this utility model;
[0015] Figure 2 for Figure 1 The diagram shown is a schematic of the controller's structure.
[0016] Figure 3 for Figure 1 The diagram shows the connection structure of the controller, sliding platform, and vertical milling machine base.
[0017] Figure 4 for Figure 3 The diagram shows the exploded structure.
[0018] Figure 5 for Figure 1 The exploded structure diagram of the clamping mechanism shown;
[0019] Figure 6 for Figure 1 The diagram shows the structure of the clamping mechanism.
[0020] Figure 7 for Figure 1 The diagram shows the structure of the spindle of a vertical milling machine.
[0021] The diagram is labeled as follows: 1. Controller; 11. Rotary switch; 12. Speed control knob; 13. Power switch; 2. Sliding platform; 21. Motor; 22. Coupling; 23. Bearing housing; 24. Rail; 25. Fixed base; 26. Lead screw nut seat; 27. Lead screw; 28. Switch mounting plate; 29. First fixed base; 210. Motor mounting base; 211. Second fixed base; 212. T-nut; 213. Square slider; 3. Vertical milling machine table; 31. Trigger; 32. Machine tool base; 33. Machine tool platform; 4. Clamping mechanism; 41. First positioning plate; 42. Base plate; 43. Two-position five-way manual valve; 44. Second positioning plate; 45. Wear-resistant cylinder; 46. Mounting plate; 47. Clamping positioning plate; 48. Fixing strip; 49. Fixing ejector pin; 410. Positioning strip; 411. Cylinder; 412. Heightening base; 413. Sliding ejector pin; 5. Vertical milling machine spindle; 51. Machine tool spindle; 52. Tool post; 53. Tool head; 6. Workpiece. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Please refer to the following: Figure 1-7 ,in, Figure 1 A schematic diagram of a preferred embodiment of the auxiliary device for photovoltaic silicon wafer processing installed on a vertical milling machine provided by this utility model; Figure 2 for Figure 1 The diagram shown is a schematic of the controller's structure. Figure 3 for Figure 1 The diagram shows the connection structure of the controller, sliding platform, and vertical milling machine base. Figure 4 for Figure 3 The diagram shows the exploded structure. Figure 5 for Figure 1 The exploded structure diagram of the clamping mechanism shown; Figure 6 for Figure 1 The diagram shows the structure of the clamping mechanism. Figure 7 for Figure 1 The diagram shows the structure of the vertical milling machine spindle. The auxiliary device for photovoltaic silicon wafer processing on the vertical milling machine includes: a sliding platform 2 fixedly mounted on the vertical milling machine table 3; a clamping mechanism 4 and a controller 1 on the sliding platform 2; the clamping mechanism 4 is positioned above the vertical milling machine spindle 5; the controller 1 controls the sliding platform 2 to move the clamping mechanism 4 on the sliding platform 2; and the clamping mechanism 4 clamps the workpiece 6 placed on the clamping mechanism 4.
[0024] The controller 1 includes a rotary switch 11, a speed multiplier knob 12, and a power switch 13.
[0025] The sliding platform 2 includes a motor 21. A coupling 22 is provided on the output shaft of the motor 21. A lead screw 27 is connected to the end of the coupling 22 away from the motor 21. Two bearing seats 23 are rotatably sleeved on the lead screw 27. The bottom of the two bearing seats 23 is fixedly installed on the same fixed base 25. Tracks 24 are fixedly installed on the top of the fixed base 25 on both sides of the bearing seats 23. Square sliders 213 are slidably installed on the tracks 24. A lead screw nut seat 26 located between the two bearing seats 23 is threaded on the outer side of the lead screw 27.
[0026] Two second fixing seats 211 are fixedly installed at the bottom of the fixed base 25. A motor fixing seat 210 is fixedly installed at the bottom of the second fixing seat 211. A first fixing seat 29 is fixedly connected to the second fixing seat 211 below the motor fixing seat 210. The motor 21 is fixedly installed on the motor fixing seat 210. A switch fixing plate 28 is fixedly installed on one side of the first fixing seat 29. The rotary switch 11, the speed multiplier knob 12 and the power switch 13 are all fixedly installed on the switch fixing plate 28.
[0027] The vertical milling machine base 3 includes a machine tool base 32, and a machine tool platform 33 is fixedly installed on the top of the machine tool base 32. A trigger 31 is provided on one side of the machine tool platform 33.
[0028] The bottom of the fixed base 25 is provided with a plurality of T-nuts 212, and the top of the fixed base 25 is provided with a plurality of bolts. The fixed base 25 is fixedly connected to the machine tool platform 33 by the T-nuts 212 and the bolts.
[0029] The clamping mechanism 4 includes a base plate 42. The square slider 213 and the lead screw nut seat 26 are both fixedly installed on the bottom of the base plate 42. Multiple rectangularly distributed raising bases 412 are fixedly installed on the top of the base plate 42. A second positioning plate 44 is fixedly installed on the top of each of the multiple raising bases 412. Two first positioning plates 41 and a two-position five-way hand valve 43 are fixedly installed on one side of the base plate 42. The two-position five-way hand valve 43 is connected to two cylinders 411 fixedly installed on the bottom of the second positioning plate 44. A mounting plate 46 located on one side of the second positioning plate 44 is fixedly installed on the output shaft of each cylinder 411. The top of the second positioning plate 44... Two clamping positioning plates 47 are symmetrically fixedly installed. Two positioning strips 410, which are fixedly connected to the second positioning plate 44, are symmetrically arranged between the two clamping positioning plates 47. Multiple wear-resistant cylinders 45 are provided inside the positioning strips 410 and the clamping positioning plates 47. Multiple sliding pins 413 are fixedly installed on the side of the two mounting plates 46 that are close to each other. The sliding pins 413 pass through the corresponding wear-resistant cylinders 45. A fixing strip 48 is fixedly installed on the top of the second positioning plate 44 between the two mounting plates 46. Multiple linearly distributed fixing pins 49 are fixedly installed on both sides of the fixing strip 48. The sliding pins 413 are adapted to the corresponding fixing pins 49.
[0030] like Figure 1 As shown, the workpiece 6 is fixed by contact between the sliding ejector pin 413 and the fixed ejector pin 49.
[0031] In this embodiment, the workpiece 6 is a photovoltaic silicon wafer.
[0032] The vertical milling machine spindle 5 includes a machine tool spindle 51, a tool post 52, and a tool head 53.
[0033] The working principle of the auxiliary device for photovoltaic silicon wafer processing installed on a vertical milling machine provided by this utility model is as follows:
[0034] Turn on the power switch 13 and rotate the knob switch 11 to one side. The motor 21 is powered on and rotates, driving the lead screw 27 through the coupling 22 to move the lead screw nut seat 26. The lead screw nut seat 26 drives the clamping mechanism 4 to move, and the clamping mechanism 4 drives the square slider 213 to move on the guide rail 24, so that the entire clamping mechanism 4 moves smoothly on the sliding platform 2. At this time, the speed of the clamping mechanism 4 can be adjusted by the speed multiplier knob 12 until the first positioning plate 41 on one side of the clamping mechanism 4 touches the trigger 31. The trigger 31 is powered on and the motor 21 stops, and the initial position is determined.
[0035] Place the workpiece 6 on the clamping mechanism 4, open the two-position five-way hand valve 43 to clamp the workpiece 6, start the machine tool spindle 51 to drive the tool post 52, and install a cutting head 53 on each of the two opposite sides of the tool post 52. After determining the cutting height, rotate the rotary knob switch 11 to one side, the motor 21 is energized and rotates, driving the lead screw 27 through the coupling 22 to drive the square slider 213 on the guide rail 24 to move, thereby driving the entire clamping mechanism 4 to move. At this time, the cutting head 53 on the machine tool spindle 51 performs cutting on the workpiece 6 until the clamping mechanism 4 is clamped until the positioning plate 41 on one side of the clamping mechanism 4 touches the trigger 31, the trigger 31 is energized and the motor 21 stops, and the machine tool spindle 51 is turned off. Open the two-position five-way hand valve 43 to release the workpiece 6, move it to the other side of the surface to be machined, open the two-position five-way hand valve 43 again to clamp the workpiece 6, start the machine tool spindle 51 to drive the tool post 52, and after determining the cutting height, rotate the rotary knob switch 11 to the opposite side. The motor 21 is energized and reverses, driving the lead screw 27 through the coupling 22 to move the square slider 213 on the guide rail 24, thereby driving the entire clamping mechanism 4 to move in the opposite direction. At this time, the tool head 53 on the machine tool spindle 51 performs cutting on the workpiece 6 until the two side positioning plates 41 on the clamping mechanism 4 touch the trigger 31, the trigger 31 is energized and the motor stops.
[0036] Compared with related technologies, the auxiliary device for photovoltaic silicon wafer processing provided by this utility model, which is installed on a vertical milling machine, has the following beneficial effects:
[0037] This utility model provides an auxiliary device for photovoltaic silicon wafer processing installed on a vertical milling machine. A controller 1, consisting of a rotary switch 11, a speed multiplier knob 12, and a power switch 13, can control the forward and reverse rotation of the motor 21, and simultaneously control the rotational speed of the motor 21. This allows direct control of the direction and speed of movement of the clamping mechanism 4 on the sliding platform 2. The sliding platform 2, composed of the motor 21, coupling 22, bearing seat 23, track 24, fixed base 25, lead screw nut seat 26, lead screw 27, switch fixing plate 28, first fixing seat 29, motor fixing seat 210, second fixing seat 211, T-nut 212, and square slider 213, forms the auxiliary device. The entire device can be easily installed on the vertical milling machine base 3. The clamping mechanism 4, which consists of a first positioning plate 41, a base plate 42, a two-position five-way hand valve 43, a second positioning plate 44, a wear-resistant cylinder 45, a mounting plate 46, a clamping positioning plate 47, a fixing strip 48, a fixing ejector pin 49, a positioning strip 410, a cylinder 411, a heightening base 412, and a sliding ejector pin 413, can clamp two workpieces 6, thereby enabling the two workpieces 6 to be processed sequentially. At the same time, the trigger 31 installed on the vertical milling machine base 3 can position and limit the workpieces installed on the clamping mechanism 4, thereby ensuring that the cutter head 53 can process the workpieces 6 normally.
[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An auxiliary device for processing photovoltaic silicon wafers mounted on a vertical milling machine, characterized in that, include: A sliding platform is fixedly installed on the vertical milling machine table. The sliding platform is equipped with a clamping mechanism and a controller. The clamping mechanism is located above the spindle of the vertical milling machine. The controller is used to control the sliding platform so that the clamping mechanism moves on the sliding platform. The clamping mechanism is used to clamp the workpiece placed on the clamping mechanism.
2. The auxiliary device for photovoltaic silicon wafer processing mounted on a vertical milling machine according to claim 1, characterized in that, The controller includes a rotary switch, a speed control knob, and a power switch.
3. The auxiliary device for photovoltaic silicon wafer processing mounted on a vertical milling machine according to claim 2, characterized in that, The sliding platform includes a motor, and a coupling is provided on the output shaft of the motor. A lead screw is connected to the end of the coupling away from the motor. Two bearing seats are rotatably sleeved on the lead screw. The bottom of the two bearing seats is fixedly installed on the same fixed base. Both sides of the bearing seats are provided with rails fixedly installed on the top of the fixed base. Square sliders are slidably installed on the rails. A lead screw nut seat located between the two bearing seats is threaded on the outer side of the lead screw.
4. The auxiliary device for photovoltaic silicon wafer processing mounted on a vertical milling machine according to claim 3, characterized in that, Two second fixed seats are fixedly installed at the bottom of the fixed base. A motor fixed seat is fixedly installed at the bottom of the second fixed seat. A first fixed seat is fixedly connected to the second fixed seat below the motor fixed seat. The motor is fixedly installed on the motor fixed seat. A switch fixed plate is fixedly installed on one side of the first fixed seat. The rotary switch, the speed multiplier knob and the power switch are all fixedly installed on the switch fixed plate.
5. The auxiliary device for photovoltaic silicon wafer processing mounted on a vertical milling machine according to claim 4, characterized in that, The vertical milling machine base includes a machine tool base, and a machine tool platform is fixedly installed on the top of the machine tool base. A trigger is provided on one side of the machine tool platform.
6. The auxiliary device for photovoltaic silicon wafer processing mounted on a vertical milling machine according to claim 5, characterized in that, The bottom of the fixed base is provided with multiple T-nuts, and the top of the fixed base is provided with multiple bolts. The fixed base is fixedly connected to the machine tool platform through the T-nuts and the bolts.
7. The auxiliary device for photovoltaic silicon wafer processing mounted on a vertical milling machine according to claim 3, characterized in that, The clamping mechanism includes a base plate. The square slider and the lead screw nut seat are both fixedly installed at the bottom of the base plate. Multiple rectangularly distributed raising bases are fixedly installed on the top of the base plate. The same second positioning plate is fixedly installed on the top of the multiple raising bases. Two first positioning plates and a two-position five-way hand valve are fixedly installed on one side of the base plate. The two-position five-way hand valve is connected to two cylinders fixedly installed at the bottom of the second positioning plate. An installation plate located on one side of the second positioning plate is fixedly installed on the output shaft of the cylinder. Two clamping positioning plates are symmetrically fixedly installed on the top of the second positioning plate. Two positioning strips fixedly connected to the second positioning plate are symmetrically arranged between the two clamping positioning plates. Multiple wear-resistant cylinders are provided inside the positioning strips and the clamping positioning plates. Multiple sliding pins are fixedly installed on the side of the two mounting plates that are close to each other. The sliding pins pass through the corresponding wear-resistant cylinders. A fixing strip is fixedly installed on the top of the second positioning plate between the two mounting plates. Multiple linearly distributed fixing pins are fixedly installed on both sides of the fixing strip. The sliding pins are adapted to the corresponding fixing pins.