Pouring production device for nonmetal carrier roller

Abstract

According to the technical scheme, the non-metal carrier roller pouring production device is characterized in that the non-metal carrier roller pouring production device comprises a pouring machine, a placing table is arranged on one side of the pouring machine, a first sliding rail is arranged on the top face of the placing table, a first mechanical arm is movably arranged in the first sliding rail in a sleeved mode, a first speed chain machine is arranged on one side of the placing table, and a second mechanical arm is arranged on the other side of the placing table; a first double-speed chain machine is arranged on one side of the placing table, a second double-speed chain machine is arranged on one side of the first double-speed chain machine, a third double-speed chain machine is arranged on one side of the second double-speed chain machine, a fourth double-speed chain machine is arranged on one side of the third double-speed chain machine, and the fourth double-speed chain machine is arranged on the other side of the placing table. The mold assembly is arranged on the top face of the containing table and used for molding of carrier roller pouring, automatic conveying of the nonmetal carrier rollers in the production process is achieved through the speed multiplication chain machine, the link of manual carrying is reduced, the production efficiency is improved, the first mechanical arm can accurately position and move the mold assembly, and the production efficiency is improved. The production process is further accelerated, and the accuracy is ensured.

Description

Technical Field

[0001] This utility model relates to the field of non-metallic idler roller production technology, specifically to a non-metallic idler roller casting production device. Background Technology

[0002] Idler rollers are an important component of belt conveyors. They come in many types and are numerous, accounting for more than 30% of the total cost of a belt conveyor and bearing more than 70% of the resistance of the entire belt conveyor. They are the main components supporting the weight of the conveyor and the materials, so the quality of idler rollers is particularly important.

[0003] According to Chinese Patent No. CN204414451U, a production apparatus for non-metallic cast idler rollers includes: a casting machine, a first curing box, a second curing box, a first idler roller transfer box, and a second idler roller transfer box. The first and second curing boxes are arranged side by side. The first idler roller transfer box is located at the first end of the first and second curing boxes, and the second idler roller transfer box is located at the second end of the first and second curing boxes. The casting machine is located outside the second end of the first curing box. A robotic arm is arranged between the casting machine and the first curing box. The production apparatus for non-metallic cast idler rollers proposed in this application, by setting up a rotary first and second curing box, allows the idler rollers to enter the first and second curing boxes for hardening and molding after casting. This reduces the chemical reaction and transfer process of raw materials during the manufacturing process, improves the performance, production capacity, and automation efficiency of non-metallic cast idler rollers, thereby optimizing the overall performance of the idler rollers and reducing the product cost of the idler rollers.

[0004] In the above scheme, direct casting to the mold may result in positional displacement and uneven casting. A mold that can be injected quickly is needed for casting and shaping to ensure a tight fit between the mold cover and the cylinder and stable casting. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a non-metallic idler roller casting production device, which solves the problems mentioned in the background art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A non-metallic idler roller casting production apparatus includes: a casting machine, a placement platform on one side of the casting machine, a first slide rail on the top surface of the placement platform, a first robotic arm movably fitted inside the first slide rail, a first double-speed chain machine on one side of the placement platform, a second double-speed chain machine on one side of the first double-speed chain machine, a third double-speed chain machine on one side of the second double-speed chain machine, and a fourth double-speed chain machine on one side of the third double-speed chain machine; and a mold assembly disposed on the top surface of the placement platform for shaping the cast idler roller.

[0008] By adopting the above technical solution, the automatic transmission of non-metallic rollers during the production process can be realized by setting up a first double-speed chain machine and a second double-speed chain machine, reducing the manual handling links and thus improving production efficiency. At the same time, the first robotic arm can move inside the first slide rail, which can accurately position and move the mold components or the material to be poured, further accelerating the production process and ensuring the accuracy of operation.

[0009] Preferably, the mold assembly includes: a tooling plate disposed on the top surface of the placement platform, a through hole being formed at the top of the tooling plate, a cylindrical body being fixedly installed inside the through hole, magnets being embedded at both ends of the cylindrical body, a lower metal mold cover being magnetically connected to the bottom of the cylindrical body, a limiting block being fixedly installed at the top of the lower metal mold cover, the limiting block being inside the cylindrical body, an upper metal mold cover being magnetically connected to the top of the cylindrical body, a circular hole being formed at the top of the upper metal mold cover, and a funnel being fixedly installed inside the circular hole.

[0010] By adopting the above technical solution, the tooling plate ensures that the mold components are stably fixed on the production line, preventing displacement or shaking, thus ensuring the stability and safety of the casting process. Simultaneously, the magnets allow the lower and upper metal mold covers to be easily magnetically connected to the bottom and top of the cylinder. This connection method not only simplifies the operation process but also improves the assembly efficiency of the mold components. The magnetic connection significantly enhances the sealing between the mold cover and the cylinder, helping to prevent material leakage and overflow during casting, thereby improving product quality and the cleanliness of the production environment. Furthermore, the funnel allows the casting material to easily enter the mold, improving casting efficiency and reducing material waste.

[0011] Preferably, the top of the first double-speed chain machine is provided with a first curing box, and the first double-speed chain machine passes through the first curing box; the top of the third double-speed chain machine is provided with a second curing box, and the third double-speed chain machine passes through the second curing box.

[0012] By adopting the above technical solution, and by setting the first and second double-speed chain machines to pass through the curing box, the idler rollers to be cured can be directly cured during the conveying process without waiting, thereby reducing waiting time and improving overall production efficiency. At the same time, they can directly enter the curing box for curing treatment during the conveying process without interrupting the production line, thus realizing continuous production and improving production efficiency.

[0013] Preferably, an electric push rod is fixedly installed on one side of the interior of the second speed chain machine, and a push plate is fixedly installed on the telescopic end of the electric push rod. A second slide rail is provided on one side of the top of the third speed chain machine, and a second robotic arm is movably sleeved inside the second slide rail. A third slide rail is provided on the other side of the top of the third speed chain machine, and a first robotic arm is movably sleeved inside the third slide rail.

[0014] By adopting the above technical solution, the electric push rod can be set to push the push plate efficiently, thereby reducing manual intervention and improving production efficiency. At the same time, the first and second robotic arms work together to remove the upper metal mold cover of the mold, preparing for the subsequent demolding work and reducing manual labor to improve efficiency.

[0015] Preferably, a demolding platform is fixedly installed on one side of the third speed chain machine, a third robotic arm is fixedly installed on the top of the demolding platform, a hydraulic groove is opened on the top of the demolding platform, and a hydraulic push rod is fixedly installed inside the hydraulic groove.

[0016] By adopting the above technical solution, the third robotic arm is set up to facilitate the removal of the lower metal mold cover of the mold in preparation for demolding. At the same time, the hydraulic push rod demolds the mold, and the demolding platform is used to better collect the demolded rollers. Meanwhile, the first, second and third robotic arms work together to assemble the mold to facilitate subsequent pouring.

[0017] Preferably, the placement platform, the first double-speed chain machine, the second double-speed chain machine, the third double-speed chain machine, and the fourth double-speed chain machine form a complete loop structure.

[0018] By adopting the above technical solution and setting up a continuous production line from the first to the fourth speed chain machine, the production process of non-metallic idler rollers is made smoother and more efficient. The close connection between each production link reduces the waiting time in the production process and improves the overall production efficiency. At the same time, the automated and mechanized production method reduces the opportunity for human intervention, thereby reducing product quality problems caused by human error.

[0019] In summary, the present invention has the following main advantages:

[0020] By cleverly setting up a double-speed chain conveyor system, the production process of non-metallic idlers is automated, significantly reducing manual handling and thus greatly improving production efficiency. The flexible movement of the first robotic arm within the first slide rail ensures precise positioning and rapid movement of mold components or materials to be poured, further accelerating the production process and ensuring accurate operation. The introduction of the tooling plate provides a stable platform for the mold components, effectively preventing displacement or shaking during production and ensuring the stability and safety of the pouring process. The innovative application of the magnetic connection method allows the lower and upper metal mold covers to be easily magnetically attached to the bottom and top of the cylinder, which not only simplifies the mold assembly process but also significantly improves assembly efficiency. At the same time, this connection method also enhances the sealing between the mold cover and the cylinder, effectively preventing leakage and overflow of the pouring material, thereby improving product quality and maintaining a clean production environment.

[0021] The funnel design allows the casting material to flow smoothly into the mold, improving casting efficiency and reducing material waste. The first and third speed chain conveyors, integrated into the curing chamber, enable direct curing of the rollers during transport, eliminating waiting time and further shortening the production cycle and improving overall efficiency. During transport, the rollers directly enter the curing chamber for curing without interrupting the production line, achieving truly continuous production. The efficient pushing function of the electric pusher reduces manual intervention, further enhancing production efficiency. Simultaneously, the cooperation of the first and second robotic arms easily removes the upper metal mold cover, preparing for subsequent demolding. The addition of the third robotic arm further facilitates... The lower metal mold cover of the mold can be easily removed, providing strong support for the demolding process. The hydraulic push rod is responsible for the demolding operation, while the demolding platform effectively collects the demolded rollers. The coordinated work of the first, second, and third robotic arms makes the assembly and disassembly of the mold more convenient, laying a solid foundation for the subsequent casting work. The continuous setup from the first to the fourth speed chain machine creates a smooth and efficient production line, making the production process of non-metallic rollers smoother. The close connection between each production link greatly reduces waiting time and improves overall production efficiency. At the same time, the automated and mechanized production method effectively reduces the opportunity for human intervention, thereby significantly reducing product quality problems caused by human error. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the mold structure of this utility model;

[0024] Figure 3 This is an enlarged structural schematic diagram of A of this utility model;

[0025] Figure 4 This is a schematic diagram of the demolding platform structure of this utility model.

[0026] Reference numerals: 1. Casting machine; 2. Tooling plate; 3. First double-speed chain conveyor; 4. First curing box; 5. Placement platform; 6. First slide rail; 7. Second double-speed chain conveyor; 8. Third double-speed chain conveyor; 9. Second curing box; 10. Demolding platform; 11. First robotic arm; 12. Second robotic arm; 13. Fourth double-speed chain conveyor; 201. Cylinder; 202. Magnet; 203. Lower metal mold cover; 204. Upper metal mold cover; 205. Funnel; 206. Limiting block; 207. Circular hole; 208. Through hole; 601. Second slide rail; 602. Third slide rail; 701. Electric push rod; 702. Push plate; 1001. Third robotic arm; 1002. Hydraulic groove; 1003. Hydraulic push rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0028] refer to Figure 1 and Figure 2A non-metallic idler roller casting production device includes: a casting machine 1, a placement platform 5 on one side of the casting machine 1, a first slide rail 6 on the top surface of the placement platform 5, a first robotic arm 11 movably sleeved inside the first slide rail 6, a first double-speed chain machine 3 on one side of the placement platform 5, a second double-speed chain machine 7 on one side of the first double-speed chain machine 3, a third double-speed chain machine 8 on one side of the second double-speed chain machine 7, and a fourth double-speed chain machine 13 on one side of the third double-speed chain machine 8, the fourth double-speed chain machine 13 being located on one side of the placement platform 5;Mold assembly: The mold assembly is set on the top surface of the placement platform 5 and is used for shaping the cast roller. By setting a double-speed chain conveyor, the non-metallic roller can be automatically transported during the production process, reducing manual handling and thus improving production efficiency. Simultaneously, the first robotic arm 11 can move inside the first slide rail 6, enabling precise positioning and movement of the mold assembly, further accelerating the production process and ensuring operational accuracy. The mold assembly includes: a tooling plate 2, which is set on the top surface of the placement platform 5. A through hole 208 is opened at the top of the tooling plate 2, and a cylinder is fixedly installed inside the through hole 208. The cylinder 201 has magnets 202 embedded at both ends. A lower metal mold cover 203 is magnetically connected to the bottom of the cylinder 201. A limiting block 206 is fixedly installed on the top of the lower metal mold cover 203, and the limiting block 206 is inside the cylinder 201. An upper metal mold cover 204 is magnetically connected to the top of the cylinder 201. A circular hole 207 is opened on the top of the upper metal mold cover 204, and a funnel 205 is fixedly installed inside the circular hole 207. By setting the tooling plate 2, the mold assembly can be stably fixed on the production line, preventing displacement or shaking, thereby ensuring the stability of the casting process. For both safety and functionality, magnet 202 allows the lower metal mold cover 203 and the upper metal mold cover 204 to be easily magnetically connected to the bottom and top of the cylinder 201. This connection method not only simplifies the operation process but also improves the assembly efficiency of the mold components. The connection method of magnet 202 significantly improves the sealing between the mold cover and the cylinder 201, which helps prevent material leakage and overflow during the pouring process, thereby improving product quality and the cleanliness of the production environment. Furthermore, funnel 205 allows the pouring material to easily enter the mold through the funnel 205, which not only improves pouring efficiency but also reduces material waste. This design avoids waste. The first double-speed chain machine 3 has a first curing box 4 at its top, and the first double-speed chain machine 3 passes through the first curing box 4. The third double-speed chain machine 8 has a second curing box 9 at its top, and the third double-speed chain machine 8 passes through the second curing box 9. By connecting the first double-speed chain machine 3 and the third double-speed chain machine 8 through the curing box, the idler rollers to be cured can be directly cured during the conveying process without waiting, thereby reducing waiting time and improving overall production efficiency. At the same time, they can directly enter the curing box for curing treatment during the conveying process without interrupting the production line, thus realizing continuous production and improving production efficiency.

[0029] refer to Figure 1 , Figure 3 and Figure 4The second double-speed chain machine 7 has an electric push rod 701 fixedly installed on one side inside. A push plate 702 is fixedly installed on the telescopic end of the electric push rod 701. The third double-speed chain machine 8 has a second slide rail 601 on one side of its top. A second robotic arm 12 is movably fitted inside the second slide rail 601. The third double-speed chain machine 8 has a third slide rail 602 on the other side of its top. A first robotic arm 11 is movably fitted inside the third slide rail 602. The electric push rod 701 can push the push plate 702 for efficient pushing, thereby reducing manual intervention and improving production efficiency. Simultaneously, the first robotic arm 11 and the second robotic arm 12 work together to remove the upper metal mold cover 204 of the mold, preparing for subsequent demolding work and reducing manual labor to improve efficiency. A demolding platform 10 is fixedly installed on one side of the third double-speed chain machine 8. A third robotic arm 1001 is fixedly installed on the top of the demolding platform 10. A hydraulic groove 1002 is opened on the top of the demolding platform 10. The internal structure of 002 is equipped with a hydraulic push rod 1003. The third robotic arm 1001 is set up to facilitate the removal of the lower metal mold cover 203 of the mold for demolding. At the same time, the hydraulic push rod 1003 demolds the mold. The demolding platform 10 is used to better collect the demolded rollers. The first robotic arm 11, the second robotic arm 12 and the third robotic arm 1001 work together to assemble the mold for subsequent casting. The placement platform 5, the first double-speed chain machine 3, the second double-speed chain machine 7, the third double-speed chain machine 8 and the fourth double-speed chain machine 13 form a complete loop structure. By setting up the first double-speed chain machine 3 to the fourth double-speed chain machine 13, a continuous production line is formed, making the production process of non-metallic rollers smoother and more efficient. The close connection between each production link reduces the waiting time in the production process and improves the overall production efficiency. At the same time, the automated and mechanized production method reduces the opportunity for human intervention, thereby reducing product quality problems caused by human error.

[0030] Working principle: Please refer to Figures 1-4As shown, during use, the first robotic arm 11 places the mold on the placement table 5 and aligns it with the casting machine 1 for casting. After casting, the first robotic arm 11 moves the mold to the first double-speed chain conveyor 3 for conveying to the first curing chamber 4. After exiting the first curing chamber 4, the first double-speed chain conveyor 3 continues to carry the mold into the second double-speed chain conveyor 7. The mold moves on the second double-speed chain conveyor 7 and moves to the third double-speed chain conveyor 8. The electric push rod 701 pushes the mold onto the third double-speed chain conveyor 8. The third double-speed chain conveyor 8 carries the mold into the second curing chamber 9 for final curing. After exiting the second curing chamber 9, the first robotic arm 11 and the second robotic arm 12 work together to remove the upper metal mold cover 204 of the mold. The first robotic arm 11 will bring the mold to the demolding platform 10. The third robotic arm 1001 will remove the lower metal mold cover 203. Then, the first robotic arm 11 will bring the mold to the hydraulic push rod 1003 for demolding. The demolded roller will fall onto the demolding platform 10 and be collected. At the same time, the first robotic arm 11, the second robotic arm 12 and the third robotic arm 1001 will work together to reassemble the upper metal mold cover 204 and the lower metal mold cover 203 with the cylinder 201. The assembled mold will be placed on the third double-speed chain machine 8. The third double-speed chain machine 8 will bring the mold to the fourth double-speed chain machine 13. The fourth double-speed chain machine 13 will move the mold to the placement table 5, where the first robotic arm 11 will pick up the mold for a new round of casting.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A non-metallic idler roller casting production apparatus, characterized in that, include: A casting machine (1) is provided with a placement platform (5) on one side. A first slide rail (6) is provided on the top surface of the placement platform (5). A first mechanical arm (11) is movably fitted inside the first slide rail (6). A first double-speed chain machine (3) is provided on one side of the placement platform (5). A second double-speed chain machine (7) is provided on one side of the first double-speed chain machine (3). A third double-speed chain machine (8) is provided on one side of the second double-speed chain machine (7). A fourth double-speed chain machine (13) is provided on one side of the third double-speed chain machine (8). The fourth double-speed chain machine (13) is on the other side of the placement platform (5). A mold assembly, which is disposed on the top surface of the placement platform (5), is used for shaping the cast roller; The mold assembly includes: Tooling plate (2), the tooling plate (2) is provided on the top surface of the placement platform (5), the top of the tooling plate (2) is provided with a through hole (208), a cylinder (201) is fixedly installed inside the through hole (208), magnets (202) are embedded at both ends of the cylinder (201), a lower metal mold cover (203) is magnetically connected to the bottom of the cylinder (201), a limiting block (206) is fixedly installed on the top of the lower metal mold cover (203), the limiting block (206) is inside the cylinder (201), an upper metal mold cover (204) is magnetically connected to the top of the cylinder (201), a round hole (207) is provided on the top of the upper metal mold cover (204), and a funnel (205) is fixedly installed inside the round hole (207).

2. The non-metallic idler roller casting production apparatus according to claim 1, characterized in that, The first speed chain machine (3) has a first curing box (4) at its top, and the first speed chain machine (3) passes through the first curing box (4). The third speed chain machine (8) has a second curing box (9) at its top, and the third speed chain machine (8) passes through the second curing box (9).

3. The non-metallic idler roller casting production apparatus according to claim 1, characterized in that, An electric push rod (701) is fixedly installed on one side of the interior of the second speed chain machine (7). A push plate (702) is fixedly installed on the telescopic end of the electric push rod (701). A second slide rail (601) is provided on one side of the top of the third speed chain machine (8). A second mechanical arm (12) is movably sleeved inside the second slide rail (601). A third slide rail (602) is provided on the other side of the top of the third speed chain machine (8). A first mechanical arm (11) is movably sleeved inside the third slide rail (602).

4. The non-metallic idler roller casting production apparatus according to claim 3, characterized in that, A demolding platform (10) is fixedly installed on one side of the third speed chain machine (8). A third robotic arm (1001) is fixedly installed on the top of the demolding platform (10). A hydraulic groove (1002) is opened on the top of the demolding platform (10). A hydraulic push rod (1003) is fixedly installed inside the hydraulic groove (1002).

5. The non-metallic idler roller casting production apparatus according to claim 1, characterized in that, The placement platform (5), the first double-speed chain machine (3), the second double-speed chain machine (7), the third double-speed chain machine (8), and the fourth double-speed chain machine (13) form a complete loop structure.

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