Metal keel bundling device
By automating the design of the metal keel binding device, using servo motors and electric cylinders to drive the wire winding and rubber liner compression, the problem of low efficiency in manual binding is solved, achieving a highly efficient and simple keel binding process.
Patent Information
- Application Number
- CN202520298094.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-02-24
AI Technical Summary
In the current metal keel production process, manual bundling is cumbersome and inefficient, and the bundling devices on the market have complex structures, resulting in waste of manpower and resources and low production efficiency.
A metal keel binding device is adopted, including components such as a bracket, a U-shaped mounting shell, a servo motor, a wire feeding box, a wire roll, a guide wheel, a sleeve, a plum blossom knob, and an extension plate. The servo motor drives the wire winding and the electric cylinder pushes the arc clamp to realize the automated binding process. Combined with the elastic compression of the rubber liner, the tightness of the keel and the prevention of deformation are ensured.
It achieves efficient binding of metal keels, simplifies the operation process, improves production efficiency, reduces manpower and material consumption, and has a simple structure, making it suitable for binding keels of different sizes.
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Figure CN223645047U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a bundling device technical field especially relates to a metal keel bundling device. BACKGROUND
[0002] The cassette keel is a kind of material for supporting modeling, fixed structure, is the skeleton and base material of family decoration, and use is very common.The cassette keel is the suspended ceiling material commonly used in current building and decoration, and its function is to hang the decorative material on its surface and play the role of suspension bracket, and the material matched with it is light steel keel and gypsum board etc., wherein, the keel needs to be bundled by bundling device in the production process, to facilitate transportation and packaging.
[0003] At present, the known light steel keel production is manually operated.The production mode is that after raw materials are formed on forming machine, the keel is manually aligned after being perforated, then the keel is counted and placed into small bags, and then the small bags are manually bundled with iron wire, and then the small bags are transported to the position for placing large bags.Especially, the manual bundling mode is complicated in operation process, wastes manpower and material resources, and has low production efficiency, and the bundling device on the market has complex structure and many bundling steps, which causes inconvenience for bundling of the keel.
[0004] Therefore, the metal keel bundling device is provided, which has the advantages of efficient keel bundling and simple structure, to solve the problems in the above background technology. CONTENT OF UTILITY MODEL
[0005] The utility model aims at solving the shortcomings in the prior art and provides a metal keel bundling device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a metal keel bundling device, including support, the inner side bottom surface of support is welded with U-shaped arrangement shell, and the upper part of U-shaped arrangement shell end face is installed with guide pulley, the inner side edge of support is welded with installation table corresponding to U-shaped arrangement shell, and the top surface of installation table is fixed with servo motor, the edge of support upper part is welded with wire release box, and the inner side of wire release box is welded with supporting rod, the surface of supporting rod is sleeved with steel wire coil, and the steel wire of steel wire coil is connected with guide pulley through wire release box and winding, the output end of servo motor is fixed with sleeve shell, and the sleeve shell is movably provided with extension plate, the surface of extension plate is provided with a plurality of through holes, the surface of sleeve shell is threadedly connected with plum blossom knob, and one end of plum blossom knob is inserted into one of through holes of extension plate, one end of extension plate is vertically installed with wire locking column, and the end surface of wire locking column is provided with open slot, the side surface of wire locking column is threadedly installed with bolt, and one end of bolt extends into open slot and abuts against the end head of steel wire of steel wire coil.
[0007] As the further description of the above technical solution: the side of the U-shaped arrangement shell is provided with two side openings, and the two ends of each side opening are respectively provided with a mounting frame connected with the U-shaped arrangement shell, the inner side of the mounting frame is fixed with an electric cylinder, and one end of the electric cylinder is fixed with a circular arc clamp, the concave surface of the circular arc clamp is fixed with a rubber lining, and the rubber lining is composed of a circular arc part and two circular arc protrusions arranged on the concave surface thereof.
[0008] As the further description of the above technical solution: the surface of the mounting table is provided with notches corresponding to the extension plate and the wire locking column, the wire locking column is arranged away from the guide roller, and the steel wire between the wire locking column and the guide roller is arranged obliquely.
[0009] As the further description of the above technical solution: the surface of the wire releasing box is provided with an arrangement opening, and the inner side of the arrangement opening is provided with a limiting plate in contact with the side surface of the steel wire roll, and the limiting plate is connected with the inner wall surface of the wire releasing box through screws.
[0010] As the further description of the above technical solution: the cross section of the support is a horizontal U-shaped structure, and the cross section of the inner space of the U-shaped arrangement shell of the support is a U-shaped structure.
[0011] As the further description of the above technical solution: the inner side of the sleeve shell is provided with a rectangular cavity matched with the size of the extension plate, and the surface of the sleeve shell is provided with a screw hole in communication with the rectangular cavity.
[0012] The utility model has the following beneficial effects:
[0013] In the utility model, the U-shaped arrangement shell, the servo motor, the wire releasing box, the supporting rod, the steel wire roll, the guide roller, the sleeve shell, the plum blossom knob and the extension plate constitute the keel bundling mechanism, the servo motor on the mounting table is started to work, the servo motor drives the extension plate connected with the sleeve shell to rotate, the wire locking column is vertically installed on the extension plate, the opening groove of the wire locking column is pressed and connected with the steel wire of the steel wire roll through bolts, the steel wire roll of the wire releasing box is unwound by the wire locking column under the rotation of the servo motor, and the inclined steel wire is wound on the surface of the collected several keel end portions under the action of the guide roller, the plum blossom knob of the sleeve shell and the plurality of through holes on the surface of the extension plate are combined, the efficient bundling operation of different size keels is applicable, and the utility model is different from the prior art, has the advantages of simple structure, efficient bundling and preventing the steel wire from winding with the wire locking column on the basis of meeting the adjustable bundling range.
[0014] The utility model discloses a metal keel bundling device, which comprises a U-shaped installation shell, a mounting table, a servo motor, a wire placing box, a supporting rod, a steel wire roll, a guide wheel, a sleeve shell, a plum blossom knob, an extension plate, a mounting frame, an electric cylinder, an arc clamp, a limiting plate, a wire locking column, a through hole, an open slot, a bolt, a side opening and a rubber lining piece. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structure schematic view of the metal keel bundling device.
[0016] Figure 2 It is a side view of the metal keel bundling device.
[0017] Figure 3 It is a structure schematic view of the mounting table.
[0018] Figure 4 It is a perspective view of the U-shaped installation shell.
[0019] LEGEND:
[0020] 1, support; 2, U-shaped installation shell; 3, mounting table; 4, servo motor; 5, wire placing box; 6, supporting rod; 7, steel wire roll; 8, guide wheel; 9, sleeve shell; 10, plum blossom knob; 11, extension plate; 12, mounting frame; 13, electric cylinder; 14, arc clamp; 15, limiting plate; 16, wire locking column; 17, through hole; 18, open slot; 19, bolt; 20, side opening; 21, rubber lining piece. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] According to the embodiments of the utility model, a metal keel bundling device is provided.
[0023] The utility model will be further described in combination with the drawings and specific embodiments, such as Figures 1-4As shown, a metal keel binding device according to an embodiment of the present invention includes a bracket 1. A U-shaped mounting shell 2 is welded to the inner bottom surface of the bracket 1, and a guide wheel 8 is installed on the upper part of the end face of the U-shaped mounting shell 2. A mounting platform 3 is welded to the inner edge of the bracket 1 corresponding to the U-shaped mounting shell 2, and a servo motor 4 is fixed to the top surface of the mounting platform 3. A wire feeding box 5 is welded to the upper edge of the bracket 1, and a support rod 6 is welded inside the wire feeding box 5. A wire coil 7 is sleeved on the surface of the support rod 6, and the wire of the wire coil 7 passes through the wire feeding box 5 and is wound and connected to the guide wheel 8. A sleeve 9 is fixed to the output end of the servo motor 4, and an extension plate 11 is movably arranged inside the sleeve 9. Several through holes 17 are opened on the surface of the extension plate 11. A plum blossom knob 10 is threadedly connected to the surface of the sleeve 9, and one end of the plum blossom knob 10 is inserted into one of the through holes 17 of the extension plate 11. A locking post 16 is vertically installed at one end of the extension plate 11, and an opening groove 18 is provided on the end face of the locking post 16. A bolt 19 is threaded on the side of the locking post 16, and one end of the bolt 19 extends into the opening groove 18 and abuts against the end of the wire of the wire roll 7. In order to meet the bundling requirements of different sized keel bundles (i.e., a whole composed of several keels tightened together), the lengths of the housing 9 and the extension plate 11 are adjustable, and are connected to one of the through holes 17 of the extension plate 11 through the plum blossom knob 10 to achieve the effect of locking at any length. The control method of this utility model for the servo motor 4 and the electric cylinder 13 is controlled by manually starting and stopping the switch. The wiring diagram of the power element and the power supply are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring arrangement will not be explained in detail in this utility model.
[0024] In one embodiment, the U-shaped housing 2 has two side openings 20 on its side, and each side opening 20 has a mounting bracket 12 connected to the U-shaped housing 2 at both ends. An electric cylinder 13 is fixed inside the mounting bracket 12, and an arc clamp 14 is fixed to one end of the electric cylinder 13. A rubber liner 21 is fixed to the concave surface of the arc clamp 14, and the rubber liner 21 is composed of an arc portion and two arc protrusions on its concave surface. By transferring several keels to the inside of the U-shaped housing 2, as... The electric cylinder 13 inside the mounting bracket 12 extends, causing the electric cylinder 13 to push the corresponding arc clamp 14 into the inner side of the U-shaped mounting shell 2. As the arc clamp 14 continues to extend into the U-shaped mounting shell 2, several keels are gathered together by the arc clamp 14 and the rubber liner 21 on the inner side of the two sets of arc clamps 14. The arc portion on the rubber liner 21 and the two arc protrusions on its concave surface can elastically squeeze the keels during the gathering stage, preventing the keels from deforming or being damaged during the tightening process.
[0025] In one embodiment, the surface of the mounting platform 3 has a notch corresponding to the extension plate 11 and the locking post 16. The locking post 16 is positioned away from the guide wheel 8, and the steel wire between the locking post 16 and the guide wheel 8 is inclined. The notch allows room for the rotation of the extension plate 11 and the locking post 16. The inclined steel wire, along with the bearing, enables the extension plate 11 and the locking post 16 to rotate and connect, preventing the steel wire from getting tangled with the locking post 16.
[0026] In one embodiment, the surface of the wire feeding box 5 is provided with a mounting opening, and a limiting plate 15 is provided inside the mounting opening to contact the side of the wire roll 7. The limiting plate 15 is connected to the inner wall of the wire feeding box 5 by screws. The mounting opening facilitates the installation of the wire roll 7, and the limiting plate 15 prevents the wire roll 7 from detaching from the support rod 6. The wire roll 7 can be easily replaced by removing the screws of the limiting plate 15.
[0027] In one embodiment, the cross-section of the support 1 is a horizontal U-shaped structure, and the cross-section of the inner space of the U-shaped mounting shell 2 of the support 1 is a U-shaped structure. The U-shaped mounting shell 2 facilitates the tightening and binding of several keels.
[0028] In one embodiment, the inner side of the housing 9 is provided with a rectangular cavity that matches the size of the extension plate 11, and the surface of the housing 9 is provided with a screw hole that communicates with the rectangular cavity. The rectangular cavity facilitates the connection between the housing 9 and the extension plate 11, and the screw hole facilitates the installation of the plum blossom knob 10.
[0029] Working principle:
[0030] In use, the wire coil 7 is first placed on the support rod 6 of the wire feeding box 5, so that the wire passes through the wire feeding box 5 and is wound around the guide wheel 8, and then guided into the opening slot 18 of the locking post 16. The wire is then fastened with bolts 19. When tightening the keel, several keels are transferred to the inside of the U-shaped mounting shell 2. As the electric cylinder 13 in the starting mounting frame 12 extends, it pushes the corresponding arc clamp 14 into the inside of the U-shaped mounting shell 2. As the arc clamp 14 extends into the U-shaped mounting shell 2, several keels are gathered together by the arc clamp 14 and the rubber liner 21 on the inside of the two sets of arc clamps 14. The arc part of the rubber liner 21 and the two concave surfaces are... The arc-shaped protrusion can elastically compress the keel during the closing stage, preventing the keel from deforming or being damaged during the tightening process. When binding, the servo motor 4 on the mounting platform 3 is started, causing the servo motor 4 to drive the extension plate 11 connected to the sleeve 9 at its output end to rotate. Since the wire locking post 16 is vertically installed on the extension plate 11, and the opening slot 18 of the wire locking post 16 is pressed with the steel wire extending from the wire roll 7 by the bolt 19, as the servo motor 4 rotates, the extension plate 11 pulls the wire roll 7 of the wire release box 5 to unwind through the wire locking post 16, and under the action of the guide wheel 8, the obliquely pulled steel wire is wrapped around the end surface of several keels that are being closed. Then, the other end of several keels is swapped and bound again.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A metal keel binding device, comprising a support (1), characterized in that: A U-shaped mounting shell (2) is welded to the inner bottom surface of the bracket (1), and a guide wheel (8) is installed on the upper part of the end face of the U-shaped mounting shell (2). A mounting platform (3) is welded to the inner edge of the bracket (1) corresponding to the U-shaped mounting shell (2), and a servo motor (4) is fixed on the top surface of the mounting platform (3). A wire feeding box (5) is welded to the upper edge of the bracket (1), and a support rod (6) is welded inside the wire feeding box (5). A wire roll (7) is sleeved on the surface of the support rod (6), and the wire of the wire roll (7) passes through the wire feeding box (5) and is wound and connected to the guide wheel (8). A sleeve (9) is fixed to the output end of the servo motor (4). An extension plate (11) is movably arranged inside the casing (9). Several through holes (17) are opened on the surface of the extension plate (11). A plum blossom knob (10) is threadedly connected to the surface of the casing (9). One end of the plum blossom knob (10) is inserted into one of the through holes (17) of the extension plate (11). A wire locking post (16) is vertically installed at one end of the extension plate (11). An opening groove (18) is opened on the end face of the wire locking post (16). A bolt (19) is threadedly installed on the side of the wire locking post (16). One end of the bolt (19) extends into the opening groove (18) and abuts against the end of the wire of the wire coil (7).
2. The metal keel binding device according to claim 1, characterized in that: The U-shaped housing (2) has two side openings (20) on its side, and each side opening (20) has a mounting bracket (12) connected to the U-shaped housing (2) at both ends. An electric cylinder (13) is fixed inside the mounting bracket (12), and an arc clamp (14) is fixed at one end of the electric cylinder (13). A rubber liner (21) is fixed on the concave surface of the arc clamp (14), and the rubber liner (21) is composed of an arc portion and two arc protrusions on its concave surface.
3. The metal keel binding device according to claim 1, characterized in that: The mounting platform (3) has notches on the surface corresponding to the extension plate (11) and the locking post (16). The locking post (16) is set away from the guide wheel (8), and the steel wire between the locking post (16) and the guide wheel (8) is set at an angle.
4. The metal keel binding device according to claim 1, characterized in that: The surface of the wire feeding box (5) is provided with a mounting opening, and a limiting plate (15) is provided inside the mounting opening to contact the side of the wire roll (7). The limiting plate (15) is connected to the inner wall of the wire feeding box (5) by screws.
5. A metal keel binding device according to claim 1, characterized in that: The cross-section of the support (1) is a horizontal U-shaped structure, and the cross-section of the inner space of the U-shaped mounting shell (2) of the support (1) is a U-shaped structure.
6. The metal keel binding device according to claim 1, characterized in that: The inner side of the casing (9) is provided with a rectangular cavity that matches the size of the extension plate (11), and the surface of the casing (9) is provided with a screw hole that communicates with the rectangular cavity.