Supply device of welding rod subpackaging machine
By designing a refill device for the welding electrode repackaging machine and utilizing rotary wheel limit and probe monitoring technologies, the problem of inaccurate control of welding electrode weight was solved, achieving precise welding electrode refill and reducing friction.
Patent Information
- Application Number
- CN202422695149.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In the current welding electrode production process, it is difficult to accurately control the weight of each package of welding electrodes, resulting in inaccurate weighing. Existing technology estimates the number of electrodes before weighing them using a counting device, which introduces errors.
Design a replenishment device for a welding electrode repackaging machine. The device uses a rotating wheel to transport welding electrodes. The outer wall of the rotating wheel has a groove for limiting movement. Combined with a probe to monitor the quantity, the device ensures accurate replenishment.
This technology reduces friction and ensures precise supply during the electrode replenishment process, guaranteeing the accuracy of the quantity of electrodes in each pack.
Smart Images

Figure CN223645052U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding rod packing machine technical field especially relates to a kind of welding rod packing machine's replenishing device. BACKGROUND
[0002] Current welding rod production, when packing, the weight of each package of welding rod cannot be well controlled, under normal circumstances, using counting device to estimate weight after number, with the welding rod of 3.2 commonly used in market as example, generally, 3.2 gauge welding rod is about 33.2 gram each (because welding rod is produced, due to the aperture of mould is rubbed with the outer surface of welding agent for a long time, the aperture of mould is changed for a long time, the weight of single welding rod is also changed) ;Generally, 150-152 roots of 5kg per package welding rod;Therefore, using number to estimate weight is not very accurate, in order to make the weight of each package of welding rod more accurate, first counting is used, counting is set with standard lower difference, and the number of counting is set as 149, then weighing, according to the quantity of weighing shortage, replenishing is carried out again. In order to solve the problem of replenishing, welding rod packing machine's replenishing device is provided. SUMMARY
[0003] In view of the problems in the prior art, the utility model aims at overcoming the deficiencies of the prior art and provides a welding rod packing machine's replenishing device, the rotating process of rotating wheel can transport welding rod, each groove opened on the outer wall of rotating wheel can transport one welding rod, reduce the friction of welding rod in the process of replenishing, and the corresponding number of welding rod can be accurately replenished according to the required replenishing quantity, in the process of welding rod replenishing, the probe installed on the probe support can monitor the quantity of welding rod replenishing, to ensure the accuracy of welding rod replenishing quantity.
[0004] The utility model discloses a kind of welding rod packing machine's replenishing device, including mounting bracket, mounting bracket bottom is installed in the upper portion of transport assembly for welding rod conveying, and the replenishing assembly for welding rod storage is set in the top side of mounting bracket, rotating wheel is rotatably arranged in the middle part of mounting bracket, and the groove for welding rod limiting is set on the outer wall of rotating wheel along circumference direction;The groove is semicircular and is adapted to the diameter of welding rod;
[0005] Rotating wheel lower portion is provided with movable replenishing bin door and fixed replenishing bin door, and the probe support is set on the side of fixed replenishing bin door, and the probe for monitoring the quantity of welding rod is installed on the side wall of probe support.
[0006] Specifically, fixed replenishing bin door is fixedly installed on mounting bracket, and horizontal rod is rotatably connected in the middle part of mounting bracket, and movable replenishing bin door is fixedly connected with horizontal rod.
[0007] Specific, the mounting bracket is rotatably arranged with a cylinder on one side below the cross bar, and the telescopic end of the cylinder is rotatably connected with a connecting rod, and the end of the connecting rod away from the cylinder is fixedly connected to the outer wall of the cross bar.
[0008] Specific, the movable supply bin door and the fixed supply bin door are arranged in V shape in the closed state, and the opening of the movable supply bin door and the fixed supply bin door faces the runner in the closed state.
[0009] Specific, the mounting bracket is rotatably arranged with a cylinder on one side below the cross bar, and the telescopic end of the cylinder is rotatably connected with a connecting rod, and the end of the connecting rod away from the cylinder is fixedly connected to the outer wall of the cross bar.
[0010] Specific, the control box is rotatably connected with a first transmission sprocket and a second transmission sprocket on the side close to the supply assembly, and the first transmission sprocket and the second transmission sprocket are connected with the third transmission sprocket through chains.
[0011] Specific, the gear first transmission sprocket and the second transmission sprocket are connected with a long shaft on one side, and the long shaft is sleeved with a roller for pushing the electrode.
[0012] Specific, the supply assembly comprises a third baffle, the third baffle is fixedly connected to the top of the mounting bracket, and the third baffle is arranged on the side close to the roller of the runner, a second baffle is fixedly connected to the side away from the runner of the third baffle, a first baffle is fixedly connected to the upper surface of the mounting bracket, the first baffle, the second baffle and the third baffle are spliced into a "Fang" shape, and the bottom of the first baffle and the bottom of the third baffle are connected through an inclined plate.
[0013] Specific, the runner is movably connected with a buffer plate on both sides, the bottom of the buffer plate extends below the runner, and the buffer plate is arranged above the movable supply bin door, a guide belt is arranged on the side close to the runner of the buffer plate, and the guide belt is made of flexible material.
[0014] Specific, the runner is movably connected with a buffer plate on both sides, the bottom of the buffer plate extends below the runner, and the buffer plate is arranged above the movable supply bin door, a guide belt is arranged on the side close to the runner of the buffer plate, and the guide belt is made of flexible material.
[0015] The beneficial effects of the utility model are as follows:
[0016] (1) The utility model relates to a kind of electrode dispensing machine's replenishing device, the present application relative to prior art can be aligned with the setting of replenishing component The electrode is discharged, it is convenient for electrode to enter into runner, runner can transport electrode in the process of rotation, every groove of runner outer wall can transport a electrode, reduce the friction of electrode in the process of replenishing, simultaneously it can also according to the quantity of required replenishment accurately replenish corresponding quantity of electrode, in the process of electrode replenishing, the probe of probe support installation can monitor the quantity of electrode replenishing, guarantee the accuracy of electrode replenishing quantity. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model is further described below in connection with the drawings and examples.
[0018] Figure 1 For a kind of preferred embodiment of the utility model provides the overall structure schematic diagram of electrode dispensing machine's replenishing device;
[0019] Figure 2 For the three-dimensional structure schematic diagram of replenishing component of the utility model;
[0020] Figure 3 For the utility model Figure 2 Of axonometric view;
[0021] Figure 4 For the position drawing of horizontal pole and movable replenishing bin door of the utility model;
[0022] Figure 5 For the utility model Figure 3 In A enlarged view;
[0023] Figure 6 For the three-dimensional view of buffer plate and guide belt of the utility model;
[0024] Figure 7 For the three-dimensional structure schematic diagram of electrode limiting plate of the utility model.
[0025] Reference signs:
[0026] 1, mounting frame;2, transport component;3, control box;
[0027] 4, replenishing component;41, first baffle;42, second baffle;43, third baffle;44, inclined plate;
[0028] 6, runner;61, replenishing wheel shaft;62, electrode limiting plate;
[0029] 7, first transmission sprocket;71, long shaft;72, second transmission sprocket;711, idler wheel;76, buffer plate;77, guide belt;
[0030] 8. Chain; 9. Cylinder; 91. Connecting rod; 92. Crossbar; 93. Movable supply compartment door; 94. Fixed supply compartment door; 95. Probe bracket. Detailed Implementation
[0031] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0032] It should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] like Figures 1-5 As shown, a refueling device for a welding electrode repackaging machine according to this utility model includes a mounting frame 1. The bottom of the mounting frame 1 is mounted on the upper part of a transport component 2 for conveying welding electrodes. A refueling component 4 for storing welding electrodes is provided on one side of the top of the mounting frame 1. A rotating wheel 6 is rotatably arranged in the middle of the mounting frame 1. A groove for limiting the welding electrode is provided on the outer wall of the rotating wheel 6 along the circumferential direction. The groove is semi-circular and adapted to the diameter of the welding electrode.
[0035] Below the rotary wheel 6 are a movable supply compartment door 93 and a fixed supply compartment door 94. A probe bracket 95 is provided on one side of the fixed supply compartment door 94, and a probe for monitoring the number of welding rods is installed on the side wall of the probe bracket 95.
[0036] The feeding component 4 allows for the alignment and arrangement of welding rods, facilitating their entry into the rotating wheel 6. The rotating wheel 6 transports the welding rods during rotation, with each groove on its outer wall transporting one welding rod, reducing friction during feeding. It also accurately feeds the required number of welding rods as needed. During feeding, a probe mounted on the probe bracket 95 monitors the number of welding rods fed, ensuring accuracy.
[0037] Specifically, the fixed supply compartment door 94 is fixedly installed on the mounting frame 1. A crossbar 92 is rotatably connected to the middle of the mounting frame 1, and the movable supply compartment door 93 is fixedly connected to the crossbar 92. A cylinder 9 is rotatably installed on the side of the mounting frame 1 below the crossbar 92. A connecting rod 91 is rotatably connected to the telescopic end of the cylinder 9. The end of the connecting rod 91 away from the cylinder 9 is fixedly connected to the outer wall of the crossbar 92. When the movable supply compartment door 93 and the fixed supply compartment door 94 are closed, they are arranged in a V shape, and the openings of the movable supply compartment door 93 and the fixed supply compartment door 94 face the rotating wheel 6 when closed.
[0038] The movable supply compartment door 93 and the fixed supply compartment door 94 are V-shaped when closed, allowing for temporary storage of welding rods during the replenishment process. When welding rods on the transport assembly 2 need to be replenished, the telescopic end of the control cylinder 9 is shortened. During the shortening process, the telescopic end of the cylinder 9 pulls the crossbar 92 to rotate via the connecting rod 91. At this time, the movable supply compartment door 93 rotates along with the crossbar 93, and the welding rods placed inside fall down to achieve the replenishment of welding rods.
[0039] Specifically, a control box 3 is fixedly mounted on one side of the mounting bracket 1. A motor is installed inside the control box 3, and the output end of the motor is fixedly connected to a supply wheel shaft 61. A rotating wheel 6 is fixedly connected to the outer wall of the supply wheel shaft 61. A first transmission sprocket 7 and a second transmission sprocket 72 are rotatably connected to the side of the control box 3 near the supply assembly 4. Both the first transmission sprocket 7 and the second transmission sprocket 72 are connected to a third transmission sprocket via a chain 8. A long shaft 71 is connected to one side of both the first transmission sprocket 7 and the second transmission sprocket 72. A roller 711 for pushing welding rods is fitted onto the outer wall of the long shaft 71.
[0040] During the operation of the motor, the feed wheel shaft 61 drives the rotating wheel 6 to rotate. At the same time, the feed wheel shaft 61 drives the third transmission sprocket to rotate synchronously. The third transmission sprocket drives the chain 8 connected to the outer wall, which in turn drives the first transmission sprocket 7 and the second transmission sprocket 72 to rotate synchronously. The long shaft 71 follows the first transmission sprocket 7 and drives the roller 711 to rotate. During the rotation of the roller 711, the welding rod is pushed to one side of the rotating wheel 6 and enters the groove set in the outer wall of the rotating wheel 6.
[0041] Specifically, the supply component 4 includes a third baffle 43, which is fixedly connected to the top of the mounting frame 1, and the third baffle 43 is placed on one side of the runner 6 close to the roller 711. A second baffle 42 is fixedly connected to the side of the third baffle 43 away from the runner 6. A first baffle 41 is fixedly connected to the upper surface of the mounting frame 1. The first baffle 41, the second baffle 42 and the third baffle 43 are spliced into a "C" shape, and the bottom of the first baffle 41 is connected to the bottom of the third baffle 43 through an inclined plate 44.
[0042] Place the welding rod on the upper surface of the inclined plate 44, and at the same time make one end of the welding rod contact the second baffle 42. The setting of the second baffle 42 can align the welding rods during the placement process. Since the inclined plate 44 is inclined, after the placement is completed, the welding rods will move closer to the third baffle 43. The first baffle 41, the second baffle 42 and the third baffle 43 are spliced into a "C" shape, which is convenient for placing the welding rods and can also observe the number of welding rods.
[0043] Specifically, buffer plates 76 are movably connected to both sides of the runner 6. The bottom of the buffer plate 76 extends below the runner 6, and the buffer plate 76 is placed above the movable supply bin door 93. A guiding belt 77 is provided on one side of the buffer plate 76 close to the runner 6, and the guiding belt 77 is made of a flexible material.
[0044] During the rotation of the runner 6, the welding rods are transported into the supply bin door 93. When there are two welding rods in a single groove during the transportation of the welding rods by the runner 6, the guiding belt 77 can protect the welding rods from being damaged by extrusion. The guiding belt 77 is made of a flexible material, and this flexible material is a highly wear-resistant soft sponge, which has a long service life and can ensure the smooth sliding of the welding rods.
[0045] Specifically, welding rod limiting plates 62 are fixedly arranged on both sides of the runner 6. The welding rod limiting plates 62 are fixedly connected to the runner 6 by bolts. The welding rod limiting plates 62 are arc-shaped, and multiple welding rod limiting plates 62 are spliced into a circular ring.
[0046] The welding rod limiting plates 62 can be disassembled from the runner 6. When replacing the welding rod limiting plates 62, the welding rod limiting plates 62 can be disassembled and replaced to make the grooves opened on the outer wall of the welding rod limiting plates 62 match the welding rods, which can prevent the situation of multiple welding rods entering one groove.
[0047] The working principle of the present utility model is: Place the welding rods on the upper surface of the inclined plate 44, and at the same time make one end of the welding rods contact the second baffle 42. The setting of the second baffle 42 can align the welding rods during the placement process. Since the inclined plate 44 is inclined, after the placement is completed, the welding rods will move closer to the third baffle 43.
[0048] During the operation of the motor, the feed wheel shaft 61 drives the rotating wheel 6 to rotate. At the same time, the feed wheel shaft 61 drives the third transmission sprocket to rotate synchronously. The third transmission sprocket drives the chain 8 connected to the outer wall, which in turn drives the first transmission sprocket 7 and the second transmission sprocket 72 to rotate synchronously. The long shaft 71 follows the first transmission sprocket 7 and drives the roller 711 to rotate. During the rotation of the roller 711, the welding rod is pushed to one side of the rotating wheel 6. The welding rod will enter the groove set in the outer wall of the rotating wheel 6. Each groove can hold one welding rod.
[0049] During the rotation of the rotary wheel 6, the welding rod can be transferred to the V-shaped space formed by the movable supply door 93 and the fixed supply door 94. When the welding rod enters the movable supply door 93 and the fixed supply door 94 through the rotary wheel 6, the probe set on one side of the probe bracket 95 can count the number of welding rods entering the movable supply door 93 and the fixed supply door 94.
[0050] When it is necessary to replenish the welding rods on the transport component 2, the extension end of the control cylinder 9 is shortened. During the shortening process, the extension end of the cylinder 9 will pull the crossbar 92 to rotate through the connecting rod 91. At this time, the movable replenishment chamber door 93 rotates together with the crossbar 93, and the welding rods placed inside fall down to achieve the replenishment of welding rods.
[0051] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A supply device for a welding electrode repackaging machine, comprising a mounting frame (1), the bottom of which is mounted on the upper part of a transport assembly (2) for conveying welding electrodes, characterized in that: On one side of the top of the mounting frame (1), a replenishment component (4) for storing welding electrodes is provided. A runner (6) is rotatably provided in the middle of the mounting frame (1). A groove for limiting the welding electrode is provided on the outer wall of the runner (6) along the circumferential direction. The groove is semi-circular and adapted to the diameter of the welding electrode. Below the runner (6), a movable replenishment bin door (93) and a fixed replenishment bin door (94) are provided. On one side of the fixed replenishment bin door (94), a probe support (95) is provided. A probe for monitoring the quantity of welding electrodes is installed on the side wall of the probe support (95).
2. The replenishment device for a welding electrode repackaging machine according to claim 1, characterized in that: The fixed replenishment bin door (94) is fixedly installed on the mounting frame (1). A cross bar (92) is rotatably connected in the middle of the mounting frame (1). The movable replenishment bin door (93) is fixedly connected to the cross bar (92).
3. The replenishment device for a welding electrode repackaging machine according to claim 2, characterized in that: On one side below the cross bar (92) of the mounting frame (1), a cylinder (9) is rotatably provided. The telescopic end of the cylinder (9) is rotatably connected to a connecting rod (91). The end of the connecting rod (91) far from the cylinder (9) is fixedly connected to the outer wall of the cross bar (92).
4. The replenishment device for a welding electrode repackaging machine according to claim 1, characterized in that: The movable replenishment bin door (93) and the fixed replenishment bin door (94) are arranged in a V shape when in the closed state, and the opening of the movable replenishment bin door (93) and the fixed replenishment bin door (94) faces the runner (6) when in the closed state.
5. The replenishment device for a welding electrode repackaging machine according to claim 4, characterized in that: On one side of the mounting frame (1), a control box (3) is fixedly installed. A motor is installed in the control box (3). The output end of the motor is fixedly connected to a replenishment wheel shaft (61). The runner (6) is fixedly connected to the outer wall of the replenishment wheel shaft (61).
6. The replenishment device for a welding electrode repackaging machine according to claim 5, characterized in that: The replenishment component (4) includes a third baffle (43). The third baffle (43) is fixedly connected to the top of the mounting frame (1) and is located on the side of the runner (6) close to the roller (711). A second baffle (42) is fixedly connected to the side of the third baffle (43) far from the runner (6). A first baffle (41) is fixedly connected to the upper surface of the mounting frame (1). The first baffle (41), the second baffle (42) and the third baffle (43) are spliced into a "匚" shape. The bottom of the first baffle (41) is connected to the bottom of the third baffle (43) through an inclined plate (44).
7. The replenishment device for a welding electrode repackaging machine according to claim 6, characterized in that: Buffer plates (76) are movably connected to both sides of the runner (6). The bottom of the buffer plate (76) extends below the runner (6) and is located above the movable replenishment bin door (93). A guiding belt (77) is provided on the side of the buffer plate (76) close to the runner (6). The guiding belt (77) is made of a flexible material.
8. The replenishment device for a welding electrode repackaging machine according to claim 1, characterized in that: Welding electrode limiting plates (62) are fixedly provided on both sides of the runner (6). The welding electrode limiting plates (62) are fixedly connected to the runner (6) through bolts. The welding electrode limiting plates (62) are arc-shaped, and a plurality of welding electrode limiting plates (62) are spliced into a circular ring.