Novel full-automatic vertical packer

Abstract

The utility model relates to the technical field of packaging machines, and provides a novel full-automatic vertical packaging machine which comprises a machine frame. The material pushing box is arranged on the rack; the noil box is arranged on the rack, and cotton bales are placed in the noil box; the material pushing piece is transversely arranged in the material pushing box in a sliding mode and used for pushing cotton into a cotton bale. By means of the technical scheme, the problems that in the prior art, manual cotton feeding is adopted for a packaging machine, labor intensity is large, and efficiency is low are solved.

Description

Technical Field

[0001] This utility model relates to the field of packaging machine technology, specifically to a new type of fully automatic vertical packaging machine. Background Technology

[0002] Currently, many small and medium-sized textile enterprises employ methods with numerous drawbacks in the packaging and processing of cotton and linen products. Regarding packaging equipment, most enterprises rely on horizontal balers or traditional old-fashioned vertical balers, and cotton feeding remains primarily manual. When cotton needs to be fed into the baler, workers must manually move and feed the cotton and linen raw materials into the equipment. This manual feeding method is not only labor-intensive but also inefficient. Furthermore, the unpacking stage after the cotton bales are formed also relies on manual bundling, further exacerbating labor costs and making labor a significant proportion of the overall production cost. In addition, due to the instability and limitations of manual operation, the final cotton bales often have serious defects in shape, failing to meet standardized specifications. This not only affects the product's appearance but also causes numerous inconveniences in subsequent storage, transportation, and sales. Utility Model Content

[0003] This utility model proposes a new type of fully automatic vertical baling machine, which solves the problems of high labor intensity and low efficiency in baling machines that use manual cotton feeding in related technologies.

[0004] The technical solution of this utility model is as follows:

[0005] A new type of fully automatic vertical packing machine includes:

[0006] frame;

[0007] A pusher box is mounted on the frame;

[0008] A cotton drop box is installed on the machine frame, and the cotton drop box is used to hold cotton bales.

[0009] A pusher is slidably disposed within the pusher box, and the pusher is used to push cotton into the cotton bale.

[0010] Optionally, it also includes:

[0011] A material feeding box is located above the pusher box;

[0012] A fiber separator is disposed above the discharge box, and the fiber separator, the discharge box, and the pusher box are connected in sequence.

[0013] Optionally, the pusher includes:

[0014] The vertical plate is slidably disposed within the pusher box;

[0015] A horizontal plate is disposed above the vertical plate. After the vertical plate slides, the horizontal plate is used to separate the material drop box and the material push box.

[0016] Optionally, it also includes:

[0017] A pressure plate is installed inside the cotton drop box and is used to squeeze the cotton bale.

[0018] Optionally, the cotton drop box has an opening and further includes:

[0019] The telescopic component is longitudinally slidably disposed within the cotton drop box;

[0020] A lifting plate is mounted on the cotton drop box. The telescopic component and the lifting plate are located on both sides of the cotton drop box. After the lifting plate rises, it opens the opening. After the telescopic component slides, it drives the cotton bale to slide out of the opening.

[0021] Optionally, it also includes:

[0022] A binding element is provided on the frame, and the binding element is used to bind the cotton bales that have slid out of the opening.

[0023] Optionally, it also includes:

[0024] A conveyor track is provided on the frame, the lifting plate is located between the strapping member and the opening, and the strapping member is located on one side of the conveyor track.

[0025] Optionally, both the pusher box and the cotton drop box have vent holes on their walls.

[0026] Optionally, it also includes:

[0027] A bulletproof hook is installed on the cotton drop box. After the pressure plate rises, the bulletproof hook presses down on the cotton bale.

[0028] The working principle and beneficial effects of this utility model are as follows:

[0029] In this invention, the frame, serving as the supporting structure of the entire baling machine, is made of sturdy metal (such as welded steel beams), possessing sufficient strength and stability to support other components and ensure no shaking or deformation occurs during baling. The pusher box is securely mounted on a specific position on the frame via welding or bolting. Its internal shape and dimensions are designed according to the required amount of cotton to be baled and the pusher stroke. The box walls are made of smooth metal plates to reduce friction between the cotton and the box walls, facilitating the pusher operation. The cotton drop box is also appropriately mounted on the frame, located on one side of the pusher box, and its internal space is large enough to accommodate cotton bales of a certain size. The pusher component is driven by a drive device (such as an electric push rod or hydraulic cylinder), sliding laterally along a pre-designed slide rail or track inside the pusher box. The drive device is connected to the pusher component; upon receiving a command from the control system, it drives the pusher component to push the cotton into the cotton bales in the drop box. The pushing speed and stroke of the pusher component can be adjusted according to actual baling needs, eliminating the need for manual cotton feeding and allowing for cotton feeding without stopping the machine.

[0030] A well-designed frame provides a solid foundation for the entire baling machine, ensuring stability and accuracy during the baling process. This reduces baling quality issues caused by equipment vibration, improving baling efficiency and extending equipment lifespan. The rational arrangement of the pusher box and cotton drop box facilitates smoother cotton conveying and baling, simplifying operation and maintenance. The smooth inner wall of the pusher box reduces resistance during cotton pushing, minimizing energy consumption and cotton residue, thus increasing cotton utilization. The lateral sliding design of the pusher component automatically pushes cotton into the bale, saving labor costs and improving bale quality, storage, and transportation performance. Attached Figure Description

[0031] The preferred embodiments will be described below in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages and implementation methods of this utility model.

[0032] Figure 1 This is a side view of the present invention;

[0033] Figure 2 This is a front view schematic diagram of the present utility model;

[0034] Figure 3 This is a schematic diagram of the lifting plate structure of this utility model;

[0035] Figure 4 This is a top view of the present invention.

[0036] In the diagram: 1. Frame, 2. Pusher box, 3. Drop box, 4. Pusher component, 5. Drop box, 6. Fiber separator, 41. Vertical plate, 42. Horizontal plate, 7. Pressure plate, 8. Telescopic component, 9. Lifting plate, 10. Bundling component, 11. Conveying track, 32. Exhaust hole, 12. Bulletproof hook. Detailed Implementation

[0037] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are merely some embodiments of this utility model. For those skilled in the art, they can be understood as further technical solutions without creative effort. In some drawings, components with the same structure or function are only schematically illustrated, or only one is marked. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0038] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0039] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0040] Reference Figures 1-4 The first embodiment of this utility model proposes a novel fully automatic vertical baling machine, including a frame 1; a pusher box 2 is disposed on the frame 1; a cotton drop box 3 is disposed on the frame 1, and the cotton drop box 3 is used to place cotton bales; and a pusher 4 is slidably disposed in the pusher box 2, and the pusher 4 is used to push the cotton into the cotton bales.

[0041] In this embodiment, the frame 1 serves as the supporting structure of the entire baling machine. It is made of robust metal (such as welded steel beams) and possesses sufficient strength and stability to support other components and prevent shaking or deformation during baling. The pusher box 2 is securely mounted on a specific location on the frame 1 via welding or bolting. Its internal shape and dimensions are designed according to the required amount of cotton to be baled and the pusher stroke. The box walls are made of smooth metal plates to reduce friction between the cotton and the box walls, facilitating the pusher operation. The cotton drop box 3 is also mounted on the frame 1 in a suitable manner, located on one side of the pusher box 2. Its internal space is large enough to accommodate cotton bales of a certain size. The pusher component 4 is driven by a drive device (such as an electric push rod or hydraulic cylinder) and slides laterally along a pre-designed slide rail or track inside the pusher box 2. The drive device is connected to the pusher component 4. When it receives a command from the control system, it drives the pusher component 4 to push the cotton into the cotton bales inside the cotton drop box 3. The pushing speed and stroke of the pusher component 4 can be adjusted according to actual baling needs.

[0042] The rationally designed frame 1 provides the foundation for the entire baling machine, ensuring the stability and accuracy of the baling process, reducing baling quality problems caused by equipment shaking, and improving baling efficiency and equipment lifespan. The rational arrangement of the pusher box 2 and the cotton drop box 3 makes the cotton conveying and baling process smoother, facilitating operation and maintenance. The smooth inner wall of the pusher box 2 reduces the resistance to cotton pushing, reducing energy consumption and the possibility of cotton residue, thus improving cotton utilization. The lateral sliding design of the pusher component 4 pushes the cotton into the bale, achieving automated pushing operation, saving labor costs, and thereby improving the quality of the bale and its storage and transportation performance.

[0043] Furthermore, the discharge box 5 is positioned above the pusher box 2; the fiber separator 6 is positioned above the discharge box 5, and the fiber separator 6, the discharge box 5, and the pusher box 2 are connected in sequence.

[0044] In this embodiment, the feeding box 5 is installed above the pushing box 2 and is connected to the pushing box 2 via a pipe. Its top is equipped with a feed inlet to receive cotton from the fiber separator 6. The fiber separator 6 is located above the feeding box 5 and separates the input cotton fibers. The fiber separator 6 is connected to an external cotton conveying device to evenly transport the processed cotton into the feeding box 5.

[0045] The setting of the feeding box 5 realizes the transition of cotton from the fiber separator 6 to the feeding box 2, avoiding the scattering and waste of cotton during the conveying process, and ensuring the continuity and stability of the packaging process.

[0046] Furthermore, the vertical plate 41 is slidably disposed inside the pusher box 2; the horizontal plate 42 is disposed above the vertical plate 41. After the vertical plate 41 slides, the horizontal plate 42 is used to separate the drop box 5 and the pusher box 2.

[0047] In this embodiment, the vertical plate 41 slides laterally through a slider or roller in conjunction with the guide rail inside the pusher box 2. The height and width of the vertical plate 41 are customized according to the size of the pusher box 2, and its material is selected as a metal material with certain strength and wear resistance to ensure that it will not deform or be damaged during long-term pushing. The horizontal plate 42 is welded or bolted above the vertical plate 41, and its length is slightly greater than the width of the opening between the drop box 5 and the pusher box 2. When the vertical plate 41 slides, the horizontal plate 42 moves accordingly, separating the drop box 5 and the pusher box 2. During the process of the vertical plate 41 pushing cotton to the drop box 3, the cotton temporarily falls on the horizontal plate 42 for temporary storage.

[0048] Furthermore, the pressure plate 7 is raised and lowered inside the cotton drop box 3, and the pressure plate 7 is used to squeeze the cotton bales.

[0049] In this embodiment, the pressure plate 7 is installed inside the cotton drop box 3 via a lifting device (such as a screw jack or hydraulic lifting column). The lifting device is installed on the top of the cotton drop box 3, connected to the pressure plate 7, and provides lifting power. The shape of the pressure plate 7 matches the internal cross-section of the cotton drop box 3, and it is made of thick metal sheet.

[0050] Once the cotton bale is placed in the cotton drop box 3 and filled with cotton, the lifting device drives the pressure plate 7 to descend, compressing the cotton bale. The compression pressure and time can be set according to the size of the cotton bale and the required compactness, and are automated through the control system. During the compression process, the pressure plate 7 maintains a stable descent speed and pressure, ensuring that all parts of the cotton bale are uniformly compressed, thereby improving the density and compactness of the cotton bale.

[0051] The setting of the pressure plate 7 can effectively improve the density and compactness of cotton bales, reduce the volume of cotton bales during storage and transportation, and reduce transportation costs and storage space requirements.

[0052] Furthermore, the cotton drop box 3 has an opening, and the telescopic component 8 is longitudinally slidably disposed inside the cotton drop box 3; the lifting plate 9 is lifted and lowered on the cotton drop box 3, and the telescopic component 8 and the lifting plate 9 are located on both sides of the cotton drop box 3. After the lifting plate 9 rises, it opens the opening, and after the telescopic component 8 slides, it is used to drive the cotton bale to slide out of the opening.

[0053] In this embodiment, the opening of the cotton drop box 3 is located on one side, and the size and shape of the opening are designed according to the size of the cotton bale so that the cotton bale can slide out smoothly. The telescopic component 8 is an electric push rod or hydraulic cylinder, etc., and is longitudinally slidably installed in the cotton drop box 3 through a mounting bracket. Its telescopic end is connected to a push plate. When it is necessary to push out the cotton bale, the telescopic component 8 extends, pushing the push plate to move the cotton bale towards the opening. The lifting plate 9 is installed on the other side of the cotton drop box 3 through a lifting mechanism, corresponding to the opening. When the cotton bale needs to slide out, the lifting plate 9 rises, opening the opening and providing a channel for the cotton bale to slide out. The lifting action of the lifting plate 9 and the telescopic action of the telescopic component 8 are coordinated by the control system to ensure that the sequence and timing of their actions are properly matched to avoid collisions or jamming.

[0054] The coordinated design of the telescopic component 8 and the lifting plate 9 enables automated discharge of cotton bales, improving production efficiency and reducing the labor intensity and danger of manual operation.

[0055] Furthermore, a binding member 10 is mounted on the frame 1, and the binding member 10 is used to bind the cotton bales that have slid out of the opening. A conveying track 11 is mounted on the frame 1, and a lifting plate 9 is located between the binding member 10 and the opening, with the binding member 10 located on one side of the conveying track 11.

[0056] Furthermore, both the pusher box 2 and the cotton drop box 3 have vent holes 32 on their walls.

[0057] In this embodiment, several exhaust holes 32 are evenly distributed on the walls of the pusher box 2 and the cotton drop box 3. A filter or dust cover can be installed inside the exhaust holes 32 to prevent dust and impurities from entering the box while ensuring air can be discharged. The filter or dust cover has an easy-to-remove and clean structure for regular maintenance and replacement, ensuring the stability of the exhaust effect.

[0058] The presence of the vent 32 effectively solves the problem of air expulsion from the box during the pushing and packing process, avoids the resistance caused by air compression, makes the pushing and packing operation smoother, and improves the working efficiency of the equipment.

[0059] Furthermore, the bulletproof hook is installed on the cotton drop box 3. After the pressure plate 7 rises, the bulletproof hook presses down on the cotton bale.

[0060] In this embodiment, the bulletproof hook 12 is mounted on the top of the cotton drop box 3 via a hinge or pivot, located below the pressure plate 7. The bulletproof hook 12 is designed in the shape of a curved hook, made of high-strength metal material, and its surface is treated with anti-rust treatment to ensure normal use in humid environments.

[0061] As the pressure plate 7 rises, the bulletproof hook 12 presses down on the cotton bale under the force of gravity or spring, compressing the bale and preventing the fibers from loosening or scattering during subsequent operations (such as transportation and bundling). The pressing position and force of the bulletproof hook 12 can be controlled by adjusting its installation angle and the spring constant to accommodate cotton bales of different sizes and tightness. The bulletproof hook further improves the stability of the cotton bale.

[0062] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A novel fully automatic vertical packing machine, characterized in that, include: Rack (1); The pusher box (2) is mounted on the frame (1); A cotton drop box (3) is set on the frame (1), and the cotton drop box (3) is used to hold cotton bales; The pusher (4) is slidably disposed in the pusher box (2) and is used to push the cotton into the cotton bag.

2. The novel fully automatic vertical packing machine according to claim 1, characterized in that, Also includes: The material drop box (5) is located above the pusher box (2); A fiber separator (6) is located above the discharge box (5), and the fiber separator (6), the discharge box (5) and the pusher box (2) are connected in sequence.

3. A novel fully automatic vertical packing machine according to claim 2, characterized in that, The pusher (4) includes: The vertical plate (41) is slidably disposed inside the pusher box (2); A horizontal plate (42) is disposed above the vertical plate (41). After the vertical plate (41) slides, the horizontal plate (42) is used to separate the material drop box (5) and the material push box (2).

4. A novel fully automatic vertical packing machine according to claim 1, characterized in that, Also includes: The pressure plate (7) is raised and lowered inside the cotton drop box (3), and the pressure plate (7) is used to squeeze the cotton bale.

5. A novel fully automatic vertical packing machine according to claim 1, characterized in that, The cotton drop box (3) has an opening and further includes: The telescopic component (8) is longitudinally telescopically installed inside the cotton drop box (3), and the telescopic component (8) is used to discharge the bale after it is extended; The lifting plate (9) is lifted and lowered on the cotton drop box (3). The telescopic member (8) and the lifting plate (9) are located on both sides of the cotton drop box (3). After the lifting plate (9) rises, it opens the opening. After the telescopic member (8) slides, it is used to drive the cotton bale to slide out of the opening.

6. A novel fully automatic vertical packing machine according to claim 5, characterized in that, Also includes: A binding element (10) is provided on the frame (1) for binding the cotton bale that has slid out of the opening.

7. A novel fully automatic vertical packing machine according to claim 6, characterized in that, Also includes: A conveying track (11) is provided on the frame (1), and the lifting plate (9) is located between the binding member (10) and the opening. The binding member (10) is located on one side of the conveying track (11).

8. A novel fully automatic vertical packing machine according to claim 1, characterized in that, The walls of both the pusher box (2) and the cotton drop box (3) have vent holes (32).

9. A novel fully automatic vertical packing machine according to claim 4, characterized in that, Also includes: Bulletproof hook (12) is installed on the cotton drop box (3). After the pressure plate (7) rises, the bulletproof hook (12) presses down on the cotton bale.

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