Multi-position film tearing mechanism

The multi-position film-tearing mechanism, with its XYZ three-axis servo drive and anti-static film roller design, solves the problems of fixation and film-tearing tension lifting the product in existing film-tearing equipment. It achieves flexibility and efficient operation in multi-position film-tearing, ensuring product stability and quality.

CN223645174UActive Publication Date: 2025-12-09RURAMAT HUARUI AUTOMATION TECH (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202520250719.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-12-09
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing film-tearing equipment is usually relatively fixed and cannot achieve multi-position film-tearing function. Furthermore, during the film-tearing process, tension may cause the product to be lifted, leading to film-tearing failure or damage.

Method used

The multi-position film-tearing mechanism, driven by XYZ three-axis servo, combined with anti-static film rollers and a suction nozzle, achieves free movement in three-dimensional space through the combination of X-axis electric cylinder, linear guide rail, Z-axis electric cylinder, air cylinder, sliding block, sliding plate and base plate. The film-pressing rollers and suction nozzle prevent the product from being lifted.

Benefits of technology

It improves the flexibility and precision of film tearing, reduces the risk of product damage, enhances production efficiency and product quality, and adapts to the film tearing needs of different sizes and environments.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223645174U_ABST
Patent Text Reader

Abstract

The utility model discloses a multi-position film tearing mechanism which comprises a supporting seat and a bottom plate arranged on the supporting seat, an X-axis electric cylinder is arranged on the bottom plate, linear guide rails are arranged on the bottom plate on the two sides of the X-axis electric cylinder respectively, a supporting plate is arranged on a sliding block, an air cylinder is arranged on the supporting plate, and the air cylinder is arranged on the supporting plate. A photoelectric door is arranged in the middle of the linear guide rail, a sliding plate is arranged on the supporting plate, two sliding blocks are arranged on the back face of the sliding plate, a Z-axis electric cylinder is arranged on the sliding plate, a film tearing clamping jaw is arranged at the bottom of the Z-axis electric cylinder, a supporting arm is further arranged on the sliding plate, and a film pressing roller is arranged on the supporting arm. According to the mechanism, a transplanting and film tearing driving clamping jaw and a film pressing roller which are built through X-Y-Z three axes are adopted to achieve the multi-position film tearing function of a product, an anti-static roller is applied to a film pressing assembly, the problem that the product is lifted up due to film tearing tension in the film tearing process is well solved, and static electricity is effectively avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automation equipment, and particularly relates to a multi-position film tearing mechanism. BACKGROUND

[0002] The automatic film tearing equipment is an important component in the modern production line, and is usually used for the packaging and protection of various commodities, especially in the packaging industry, which can efficiently and accurately remove the protective film on the product surface, improve the production efficiency and product quality, and through the automatic feeding device, the product is sent to the film tearing area, and the mechanical arm or the customized clamp is used, once the product is positioned, the system will automatically tear off the protective film, so as to facilitate the display or use, and is widely applied to the electronic product, household appliance and furniture industries.

[0003] However, the existing film tearing equipment is usually fixed, cannot realize the multi-position film tearing function, the flexibility needs to be improved, and in the film tearing process, the product may be lifted due to the film tearing tension, which leads to film tearing failure or even product damage. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a multi-position film tearing mechanism to solve the problems that the existing film tearing equipment is usually fixed, cannot realize the multi-position film tearing function, the flexibility needs to be improved, and in the film tearing process, the product may be lifted due to the film tearing tension, which leads to film tearing failure or even product damage.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a multi-position film tearing mechanism, comprising a supporting seat and a bottom plate arranged on the supporting seat.

[0006] An X-axis electric cylinder is arranged on the bottom plate, linear guides are arranged on the bottom plate on the two sides of the X-axis electric cylinder respectively, sliding blocks are arranged on the linear guides respectively, a supporting plate is arranged on the sliding blocks, a gas cylinder is arranged on the supporting plate, a group of linear guides is also arranged below the gas cylinder, a photoelectric door is arranged in the middle of the linear guides, a sliding plate is arranged on the supporting plate, two sliding blocks are also arranged on the back of the sliding plate, a Z-axis electric cylinder is arranged on the sliding plate, a film tearing clamp jaw is arranged at the bottom of the Z-axis electric cylinder, a supporting arm is also arranged on the sliding plate, and a film pressing roller is arranged on the supporting arm.

[0007] Preferably, the bottom plate and the supporting seat are fixedly installed, the supporting seat supports the bottom plate, the linear guides and the bottom plate are fixedly installed through screws, and the sliding blocks and the linear guides are slidingly connected.

[0008] Preferably, the sliding block is fixedly installed at the bottom of the support plate by screws, the X-axis electric cylinder is fixedly installed with the bottom plate, the X-axis electric cylinder is fixedly connected with the support plate, and the X-axis electric cylinder can drive the support plate to move.

[0009] Preferably, the linear guide rail on the support plate is fixedly installed with the support plate, the cylinder is fixedly installed with the support plate, the cylinder is fixedly connected with the sliding plate, and the cylinder can drive the sliding plate to move.

[0010] Preferably, the sliding block is fixedly installed with the sliding plate, the photoelectric door is fixedly installed with the support plate by screws, and the photoelectric door can monitor the stroke of the sliding plate.

[0011] Preferably, the Z-axis electric cylinder is fixedly installed with the sliding plate, the Z-axis electric cylinder is fixedly connected with the film tearing clamp jaw, the Z-axis electric cylinder is also provided with a photoelectric door on the side top, and the photoelectric door can monitor the stroke of the film tearing clamp jaw.

[0012] Preferably, the support arm is fixedly installed with the sliding plate by screws, the film pressing roller is fixedly connected with the support arm, the film pressing roller is provided with a hose, and the hose is fixedly installed above the film pressing roller.

[0013] Preferably, the hose is provided with a suction nozzle below, and the suction nozzle is fixedly connected with the hose.

[0014] Compared with the prior art, the multi-position film tearing mechanism has the following beneficial effects:

[0015] 1. Through the setting of the X-axis electric cylinder, the linear guide rail, the Z-axis electric cylinder, the cylinder, the sliding block, the sliding plate, the support plate and the bottom plate, the film tearing mechanism can freely move in three-dimensional space through the servo driving of X, Y and Z directions. This design allows the equipment to accurately operate at different positions and angles, thereby improving work efficiency and operation precision. The flexibility of the structure enables it to adapt to various products and different film tearing requirements. Whether it is processing different size articles or operating in different working environments, the system can provide support for various tasks through position and motion adjustment. The independent control of X-axis, Y-axis and Z-axis enables each part to operate simultaneously or separately, which means that the film tearing clamp jaw and the film pressing roller can achieve faster response during the film tearing process, reducing waiting time and improving overall work efficiency. The combination of the support plate and the bottom plate with the sliding block and the guide rail ensures the stability and durability of the entire structure. The film tearing mechanism utilizes precise three-dimensional motion control and efficient component design to provide a flexible and reliable solution, which improves production efficiency and ensures product quality, making it widely applicable to the diversified film tearing operation requirements in modern manufacturing industry.

[0016] 2、By the setting of the film pressing roller, the hose and the suction nozzle, by using the anti-static pressure film roller, the protective film can be effectively and tightly pressed on the product surface, this design not only reduces the product lifting phenomenon caused by the film tearing tension, but also maintains the stability of the product, avoids damage caused by unnecessary movement, the application of the anti-static roller can effectively inhibit the generation and accumulation of static electricity, the design of the vacuum generator and the suction nozzle connected by the hose makes the film tearing process more convenient, the negative pressure established by the suction nozzle can easily suck up a corner of the protective film, and provides a convenient operating environment for the film tearing clamping jaw. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic view of the overall structure of the utility model.

[0018] Figure 2 It is a schematic view of the overall structure of the utility model. Figure 1 It is a schematic view of the overall structure of the utility model.

[0019] Figure 3 It is a side view of the utility model.

[0020] Figure 4 It is a top view of the utility model.

[0021] In the figure: 1, support seat; 2, bottom plate; 3, linear guide rail; 4, X-axis electric cylinder; 5, sliding block; 6, support plate; 7, photoelectric door; 8, hose; 9, air cylinder; 10, Z-axis electric cylinder; 11, sliding plate; 12, support arm; 13, film pressing roller; 14, film tearing clamping jaw; 15, suction nozzle. DETAILED DESCRIPTION

[0022] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] The utility model provides a kind of multi-position film tearing mechanism as shown in Figures 1-4 It includes support seat 1 and the bottom plate 2 of setting on support seat 1;

[0024] The bottom plate 2 is provided with an X-axis electric cylinder 4, and the bottom plate 2 on both sides of the X-axis electric cylinder 4 is provided with a linear guide rail 3, and the linear guide rail 3 is provided with a sliding block 5, and the sliding block 5 is provided with a supporting plate 6, and the supporting plate 6 is provided with a cylinder 9, and a group of linear guide rails 3 are also arranged below the cylinder 9, and a photoelectric door 7 is arranged in the middle of the linear guide rail 3, and the supporting plate 6 is provided with a sliding plate 11, and the back of the sliding plate 11 is also provided with two sliding blocks 5, and the sliding plate 11 is provided with a Z-axis electric cylinder 10, and the Z-axis electric cylinder 10 is provided with a film tearing clamp jaw 14 at the bottom, and the sliding plate 11 is also provided with a supporting arm 12, and the supporting arm 12 is provided with a film pressing roller 13.

[0025] In the embodiment, the film tearing mechanism is commonly used for packaging and protection of various goods, and can efficiently and accurately remove the protective film on the surface of the product. The device sends the product into the film tearing area through an automatic feeding device, and uses a mechanical arm or a customized clamp. Once the product is positioned, the system will automatically tear off the protective film for display or use. The specific working process of the film tearing mechanism is as follows: first, the product is transported to the film tearing mechanism by other conveying mechanisms, then the film tearing clamp jaw 14 can be moved by the X-Y-Z three-axis transplanting to achieve multi-position clamping of the product protective film, and then the protective film on the product can be torn off.

[0026] As shown in Figure 1 , Figure 2 and Figure 4 , the bottom plate 2 is fixedly installed with the supporting seat 1, the supporting seat 1 supports the bottom plate 2, the linear guide rail 3 is fixedly installed with the bottom plate 2 through screws, the sliding block 5 is slidably connected with the linear guide rail 3, the sliding block 5 is fixedly installed at the bottom of the supporting plate 6 through screws, the X-axis electric cylinder 4 is fixedly installed with the bottom plate 2, the X-axis electric cylinder 4 is fixedly connected with the supporting plate 6, the X-axis electric cylinder 4 can drive the supporting plate 6 to move, the linear guide rail 3 on the supporting plate 6 is fixedly installed with the supporting plate 6, the cylinder 9 is fixedly installed with the supporting plate 6, the cylinder 9 is fixedly connected with the sliding plate 11, the cylinder 9 can drive the sliding plate 11 to move, the sliding block 5 is fixedly installed with the sliding plate 11, the photoelectric door 7 is fixedly installed with the supporting plate 6 through screws, the photoelectric door 7 can monitor the stroke of the sliding plate 11, the Z-axis electric cylinder 10 is fixedly installed with the sliding plate 11, the Z-axis electric cylinder 10 is fixedly connected with the film tearing clamp jaw 14, and the Z-axis electric cylinder 10 is also provided with a photoelectric door 7 on the top of the side surface, the photoelectric door 7 can monitor the stroke of the film tearing clamp jaw 14, the supporting arm 12 is fixedly installed with the sliding plate 11 through screws, the film pressing roller 13 is fixedly connected with the supporting arm 12, the film pressing roller 13 is provided with a hose 8, the hose 8 is fixedly installed above the film pressing roller 13, and a suction nozzle 15 is arranged below the hose 8, and the suction nozzle 15 is fixedly connected with the hose 8.

[0027] Preferably, through the setting of the X-axis electric cylinder 4, the linear guide rail 3, the Z-axis electric cylinder 10, the air cylinder 9, the sliding block 5, the sliding plate 11, the support plate 6 and the bottom plate 2, the support plate 6 can slide on the linear guide rail 3 through the sliding block 5 at the bottom, and the X-axis electric cylinder 4 can drive the support plate 6 to move, so that the film tearing mechanism can realize X-direction servo transplanting, the sliding plate 11 can slide on the linear guide rail 3 on the support plate 6 through the sliding block 5, and the sliding plate 11 can be driven by the air cylinder 9, so that the film tearing mechanism can realize Y-direction servo transplanting, and the Z-axis electric cylinder 19 can drive the film tearing clamp jaw 14 at the bottom to move, so as to realize Z-direction servo transplanting, and the film tearing mechanism composed of the above structure realizes X-Y-Z three-axis transplanting, which can drive the film tearing clamp jaw 14 and the film pressing roller 13 to realize product multi-position film tearing function and improve the flexibility of the mechanism.

[0028] Preferably, through the setting of the film pressing roller 13, the hose 8 and the suction nozzle 15, the film pressing roller 13 adopts an anti-static roller, which can not only hold the protective film, but also effectively solve the problem that the product is lifted during the film tearing process due to the film tearing tension, and effectively avoid the generation of static electricity, and after the hose 8 is connected with a vacuum generator, negative pressure can be generated through the suction nozzle 15, so that a corner of the protective film can be sucked, and the film tearing clamp jaw 14 can conveniently hold the protective film.

[0029] Finally, it should be noted that: the above only describes preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A multi-position film-tearing mechanism, comprising a support base (1) and a base plate (2) disposed on the support base (1); Its features are: An X-axis electric cylinder (4) is provided on the base plate (2). Linear guide rails (3) are provided on the base plate (2) on both sides of the X-axis electric cylinder (4). Sliding blocks (5) are provided on the linear guide rails (3). A support plate (6) is provided on the sliding block (5). A cylinder (9) is provided on the support plate (6). A set of linear guide rails (3) is also provided below the cylinder (9). A photoelectric gate (7) is provided in the middle of the linear guide rails (3). A sliding plate (11) is provided on the support plate (6). Two sliding blocks (5) are also provided on the back of the sliding plate (11). A Z-axis electric cylinder (10) is provided on the sliding plate (11). A film-tearing gripper (14) is provided at the bottom of the Z-axis electric cylinder (10). A support arm (12) is also provided on the sliding plate (11). A film-pressing roller (13) is provided on the support arm (12).

2. The multi-position film-tearing mechanism according to claim 1, characterized in that: The base plate (2) is fixedly installed with the support base (1), the support base (1) provides support for the base plate (2), the linear guide rail (3) is fixedly installed with the base plate (2) by screws, and the sliding block (5) is slidably connected with the linear guide rail (3).

3. The multi-position film-tearing mechanism according to claim 2, characterized in that: The sliding block (5) is fixedly installed on the bottom of the support plate (6) by screws. The X-axis electric cylinder (4) is fixedly installed on the base plate (2). The X-axis electric cylinder (4) is fixedly connected to the support plate (6). The X-axis electric cylinder (4) can drive the support plate (6) to move.

4. A multi-position film-tearing mechanism according to claim 3, characterized in that: The linear guide rail (3) on the support plate (6) is fixedly installed on the support plate (6), the cylinder (9) is fixedly installed on the support plate (6), the cylinder (9) is fixedly connected to the sliding plate (11), and the cylinder (9) can drive the sliding plate (11) to move.

5. A multi-position film-tearing mechanism according to claim 4, characterized in that: The sliding block (5) is fixedly installed with the sliding plate (11), and the photoelectric gate (7) is fixedly installed with the support plate (6) by screws. The photoelectric gate (7) can monitor the travel of the sliding plate (11).

6. A multi-position film-tearing mechanism according to claim 5, characterized in that: The Z-axis electric cylinder (10) is fixedly installed with the sliding plate (11), and the Z-axis electric cylinder (10) is fixedly connected with the film tearing gripper (14). A photoelectric gate (7) is also provided on the top side of the Z-axis electric cylinder (10), and the photoelectric gate (7) can monitor the stroke of the film tearing gripper (14).

7. A multi-position film-tearing mechanism according to claim 6, characterized in that: The support arm (12) is fixedly installed with the sliding plate (11) by screws. The pressing roller (13) is fixedly connected to the support arm (12). A hose (8) is provided on the pressing roller (13). The hose (8) is fixedly installed above the pressing roller (13).

8. A multi-position film-tearing mechanism according to claim 7, characterized in that: A suction nozzle (15) is provided below the hose (8), and the suction nozzle (15) is fixedly connected to the hose (8).