Automatic electrolytic capacitor tray taking and collecting mechanism

Abstract

The utility model discloses a mechanism for automatically taking and collecting electrolytic capacitor material trays, which comprises a lifting mechanism, a push-pull mechanism, a supporting plate, a hooking mechanism, a material tray frame and a rack, the material tray frame is positioned on the rack, a plurality of material tray accommodating chambers are arranged on the material tray frame, the material trays can be placed in the material tray accommodating chambers, the lifting mechanism is arranged on the rack, and the push-pull mechanism is arranged on the rack. The supporting plate is connected with the lifting mechanism, the push-pull mechanism is connected with the supporting plate, the hooking mechanism comprises a hooking block, an air cylinder, a hinge block and a connecting block, the connecting block is connected with the push-pull mechanism, the air cylinder is connected with the connecting block and the hinge block, the hooking block is hinged to the connecting block, and the hinge block is hinged to one end of the hooking block. The automatic taking and collecting device can effectively realize automatic taking and collecting of the electrolytic capacitor trays, and is high in efficiency and strong in market competitiveness.

Description

Technical Field

[0001] This utility model relates to the field of electrolytic capacitor processing, and in particular to an automatic electrolytic capacitor tray collection mechanism. Background Technology

[0002] Electrolytic capacitors are common electronic components, mainly used for storing and releasing electrical energy, filtering, decoupling, and smoothing voltage fluctuations. During the manufacturing process, electrolytic capacitors are often placed in trays to facilitate their turnover, storage, or movement.

[0003] The current practice of retrieving or storing trays containing electrolytic capacitors is often done manually by workers. However, in order to save space, trays are usually stored in tray racks. When the tray racks are high, workers need to spend a long time retrieving or storing the trays. This makes the retrieval or storage of trays difficult, increases the workload for workers, reduces efficiency, increases labor costs, and weakens market competitiveness. Utility Model Content

[0004] The purpose of this invention is to provide an automatic electrolytic capacitor tray collection mechanism that can solve one or more of the above-mentioned problems.

[0005] According to one aspect of this utility model, an automatic electrolytic capacitor tray receiving mechanism is provided, comprising a lifting mechanism, a push-pull mechanism, a tray, a hooking mechanism, a tray frame, and a machine frame.

[0006] The tray rack is positioned on the machine frame, and the tray rack is provided with multiple tray receiving chambers, each capable of holding a tray.

[0007] The lifting mechanism is mounted on the frame, the tray is connected to the lifting mechanism, and the push-pull mechanism is connected to the tray.

[0008] The hooking mechanism includes a hook block, a cylinder, a hinge block, and a connecting block. The connecting block is connected to the push-pull mechanism. The cylinder is connected to the connecting block and the hinge block. The hook block is hinged to the connecting block, and the hinge block is hinged to one end of the hook block.

[0009] The beneficial effects of this invention are as follows: The tray in this mechanism can be used to store electrolytic capacitors. When the tray needs to be stored, it can be placed on a pallet, and then, relying on the lifting, pushing, and hooking mechanisms, the tray can be placed into the tray receiving chamber at various heights for storage. When the tray needs to be removed, the same lifting, pushing, and hooking mechanisms are used to remove the tray from the receiving chamber onto the pallet and move it to a specific height for worker retrieval. Therefore, this invention effectively achieves automatic retrieval of electrolytic capacitor trays, with high efficiency and strong market competitiveness.

[0010] In some embodiments, the lifting mechanism includes a first motor, a first belt drive, a first lead screw, a first nut, and a first lead screw seat. The first lead screw seat is mounted on a frame, the first lead screw is rotatably mounted on the first lead screw seat, the first nut is threaded onto the first lead screw, and the first motor is mounted on the frame and connected to the first lead screw via the first belt drive.

[0011] In some embodiments, the lifting mechanism includes a first slider and a first guide rail. The first guide rail is mounted on a frame, and the first slider is slidably mounted on the first guide rail. Both the first nut and the first slider are connected to the pallet. A first motor can drive the rotation of a first lead screw via a first belt drive device, so that the first nut can move linearly on the first lead screw, thereby realizing the lifting and lowering of the pallet.

[0012] In some embodiments, the push-pull mechanism includes a second motor, a second belt drive, a second lead screw, a second nut, a second lead screw seat, and a bracket. The bracket is connected to the support plate, the second lead screw seat is mounted on the bracket, the second lead screw is rotatably mounted on the second lead screw seat, the second nut is threaded onto the second lead screw, and the second motor is mounted on the bracket and connected to the second lead screw via the second belt drive.

[0013] In some embodiments, the push-pull mechanism includes a second slider, a second guide rail, and a connecting plate. The second guide rail is mounted on a bracket, the second slider is slidably mounted on the second guide rail, the connecting block is connected to the second slider, and the second nut is connected to the connecting block via the connecting plate. A second motor can drive the rotation of a second lead screw via a second belt drive device, so that the second nut can move linearly on the second lead screw, thereby realizing the lateral movement of the hook block.

[0014] In some embodiments, the push-pull mechanism includes a connecting rod, one end of which is connected to the pallet and the other end to the bracket, with the second lead screw positioned above the pallet. This facilitates lateral movement of the hook block above the pallet and allows space for the movement of the feeding tray.

[0015] In some embodiments, the side of the tray is provided with a protrusion, and the other end of the hook is provided with a hook portion that can hook onto the protrusion. This ensures that the hook portion can effectively hook onto the tray when needed to achieve connection with it. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of an automatic electrolytic capacitor tray receiving mechanism according to one embodiment of the present invention.

[0017] Figure 2 This is a schematic diagram of the structure of an automatic electrolytic capacitor tray receiving mechanism according to one embodiment of the present invention.

[0018] Figure 3 This is a schematic diagram of the hooking mechanism of an automatic electrolytic capacitor tray receiving mechanism according to one embodiment of the present invention.

[0019] Figure 4 This is a schematic diagram of the structure of the automatic electrolytic capacitor tray receiving mechanism according to one embodiment of the present invention.

[0020] In the diagram: 1. Lifting mechanism, 2. Push-pull mechanism, 3. Pallet, 4. Hooking mechanism, 5. Material tray frame, 6. Frame, 11. First motor, 12. First belt drive device, 13. First lead screw, 14. First nut, 15. First lead screw seat, 16. First slider, 17. First guide rail, 21. Second motor, 22. Second belt drive device, 23. Second lead screw, 24. Second nut, 25. Second lead screw seat, 26. Bracket, 27. Connecting rod, 28. Second slider, 29. Second guide rail, 210. Connecting plate, 41. Hook block, 42. Cylinder, 43. Hinge block, 44. Connecting block, 411. Hook part, 51. Material tray receiving chamber, 10. Material tray, 101. Protrusion. Detailed Implementation

[0021] The present invention will now be described in further detail with reference to the accompanying drawings.

[0022] refer to Figures 1-4 The present invention provides an automatic electrolytic capacitor tray collection mechanism, comprising a lifting mechanism 1, a push-pull mechanism 2, a tray 3, a hooking mechanism 4, a tray frame 5, and a frame 6.

[0023] The frame 6 can be provided with a first cavity for setting up the material tray frame 6 and a second cavity for installing related mechanical mechanisms. The first cavity and the second cavity are arranged side by side and connected.

[0024] The tray frame 5 is positioned on the frame 6 and is located in the first cavity. The tray frame 5 is provided with multiple tray receiving chambers 51. Each tray receiving chamber 51 is in the same vertical space and at different heights. Each tray receiving chamber 51 can hold a tray 10. Each tray receiving chamber 51 has a support plate at its bottom. The tray 10 placed in the tray receiving chamber 51 can be placed on the support plate and supported by the support plate.

[0025] The lifting mechanism 1 includes a first motor 11, a first belt drive device 12, a first lead screw 13, a first nut 14, and a first lead screw seat 15. The first lead screw seat 15 is fixedly mounted on the frame 6 by screws. The first lead screw 13 is rotatably mounted on the first lead screw seat 15 by bearings. The first lead screw 13 is set perpendicular to the horizontal plane, and the first nut 14 is threadedly mounted on the first lead screw 13. The body of the first motor 11 is fixedly mounted on the frame 6 by screws, and the output shaft of the first motor 11 is connected to the first lead screw 13 through the first belt drive device 12, so that the first motor 11 can drive the first lead screw 13 to rotate through the first belt drive device 12.

[0026] The lifting mechanism 1 also includes a first slider 16 and a first guide rail 17. The first guide rail 17 is fixedly mounted on the frame 6 by screws. The first guide rail 17 is set parallel to the first lead screw 13, and the first slider 16 is slidably mounted on the first guide rail 17, so that the first slider 16 can only move along the first guide rail 17. The first nut 14 and the first slider 16 are both fixedly connected to the support plate 3 by screws.

[0027] The push-pull mechanism 2 includes a second motor 21, a second belt drive device 22, a second lead screw 23, a second nut 24, a second lead screw seat 25, a bracket 26, and a connecting rod 27. One end of the connecting rod 27 is fixedly connected to the support plate 3 by screws, and the other end of the connecting rod 27 is fixedly connected to the bracket 26 by screws. That is, the bracket 26 and the support plate 3 are connected through the connecting rod 27, and there is enough space between the support plate 3 and the bracket 26 for the material tray 10 to move.

[0028] The second lead screw seat 25 is fixedly installed on the bottom of the bracket 26 via a connecting plate, and the second lead screw 23 is rotatably installed on the second lead screw seat 25 via a bearing. The second lead screw 23 is set parallel to the horizontal plane. The second nut 24 is installed on the second lead screw 23 via a threaded connection. The body of the second motor 21 is fixedly installed on the top of the bracket 26 via a mounting bracket, and the output shaft of the second motor 21 is connected to the second lead screw 23 via a second belt drive device 22, so that the second motor 21 can drive the second lead screw 23 to rotate via the second belt drive device 22. The set second lead screw 23 is located above the support plate 3.

[0029] The push-pull mechanism 2 also includes a second slider 28, a second guide rail 29, and a connecting plate 210. The second guide rail 29 is fixedly mounted on the bottom of the bracket 26 by screws. The second guide rail 29 is set parallel to the second lead screw 23. The second slider 28 is slidably mounted on the second guide rail 29, so that the second slider 28 can only move along the second guide rail 29.

[0030] The hooking mechanism 4 includes a hook block 41, a cylinder 42, a hinge block 43, and a connecting block 44. The connecting block 44 is fixedly connected to the second slider 28 of the push-pull mechanism 2 by screws, and the second nut 24 is also fixedly connected to the connecting block 44 by screws through the connecting plate 210, that is, the connecting block 44, the second nut 24, and the second slider 28 can move together.

[0031] The cylinder body of cylinder 42 is fixedly connected to connecting block 44 via a plate, and the piston rod of cylinder 42 is fixedly connected to hinge block 43 via screws. Connecting block 44 is provided with extension block, and hook block 41 is hinged to the extension block of connecting block 44 via a pin. One end of hinge block 43 and hook block 41 are hinged to each other via a pin.

[0032] The other end of the hook block 41 is provided with a hook part 411, and the side of the material tray 10 is provided with a protrusion 101. When needed, the hook part 411 can hook the protrusion 101. Preferably, the hook part 411 is provided with two protrusions and a first groove between the protrusions, while the middle of the protrusion 101 is provided with a second groove. When the hook part 411 hooks the protrusion 101, one protrusion of the hook part 411 can extend into the second groove, and at the same time, the side of the second groove can extend into the first groove.

[0033] In addition, for the sake of the working stability of each mechanism, in this embodiment, there are preferably two lifting mechanisms 1. The first motor 11 of the two lifting mechanisms 1 is shared, and the other structures of the lifting mechanism 1 are respectively located on both sides of the pallet 3. At the same time, there are also preferably two push-pull mechanisms 2. The second motor 21, bracket 26 and connecting rod 27 of the two push-pull mechanisms 2 are shared, and the other structures are also respectively located on both sides of the pallet 3. Each push-pull mechanism 2 is also connected to a hooking mechanism 4. There are also two protrusions 101 on the material tray 10, which are respectively located on both sides of the material tray 10, so as to ensure better stability when hooking the material tray.

[0034] When in use, this automatic electrolytic capacitor receiving mechanism can load electrolytic capacitors onto the tray 10.

[0035] When it is necessary to store the tray 10, place the tray 10 containing the electrolytic capacitor on the pallet 3, and then start the first motor 11 on the lifting mechanism 11. The first motor 11 can drive the first lead screw 13 to rotate, so that the first nut 14 moves linearly along the first lead screw 13, thereby enabling the pallet 3 to move up and down, that is, the tray 10 on the pallet 3 can also be raised and lowered together.

[0036] When the tray 10 on the pallet 3 is raised to the height of the tray receiving chamber 51 to be placed, the cylinder 42 on the hooking mechanism 4 is activated. The cylinder 42 can drive the hook block 41 to rotate, so that the hook part 411 of the hook block 41 hooks the protrusion 101 on the tray 10.

[0037] Then, the second motor 21 is started. The second motor 21 can drive the second lead screw 23 to rotate, so that the second nut 24 moves in a straight line along the second lead screw 23. Then the hook block 41 can move together with the second nut 24, and the material tray 10 hooked by the hook block 41 can also move accordingly.

[0038] Until the material tray 10 moves into the material tray receiving chamber 51, the cylinder 42 can work again, driving the hook block 41 to rotate and reset, so that the hook block 41 and the material tray 10 are separated. Then the second motor 21 works, causing the second nut 24 to reset, that is, the hook block 41 is dislodged from the material tray receiving chamber 51, and the material tray 10 can be effectively retained in the material tray receiving chamber 51. Then the first motor 11 works, the first nut 14 is reset, that is, the tray 3 can return to the initial state, waiting for the next material tray 10 to be received.

[0039] Users can repeatedly perform the above operations to ensure that each tray 10 is stored in the tray accommodating chamber 51, thereby realizing the storage of multiple trays 10 by this utility model.

[0040] When it is necessary to remove the tray 10, the first motor 11 on the lifting mechanism 11 can be activated. The first motor 11 can drive the first lead screw 13 to rotate, so that the first nut 14 moves linearly along the first lead screw 13, thereby enabling the pallet 3 to move up and down.

[0041] When the pallet 3 is raised to the height of the tray receiving chamber 51 containing the tray 10 to be removed, the second motor 21 is started. The second motor 21 can drive the second lead screw 23 to rotate, so that the second nut 24 moves linearly along the second lead screw 23, and the hook block 41 can move together with the second nut 24.

[0042] When the hook block 41 moves above the protrusion 101 of the material tray 10 in the material tray receiving chamber 51, the cylinder 42 on the hooking mechanism 4 is activated. The cylinder 42 can drive the hook block 41 to rotate, so that the hook part 411 of the hook block 41 hooks the protrusion 101 on the material tray 10.

[0043] Then, the second motor 21 is started. The second motor 21 can drive the second lead screw 23 to rotate, so that the second nut 24 moves in a straight line along the second lead screw 23. Then the hook block 41 can move together with the second nut 24, and the material tray 10 hooked by the hook block 41 can also move accordingly.

[0044] Once the tray 10 is transferred to the pallet 3, the first motor 11 on the lifting mechanism 11 is then activated. The first motor 11 drives the first lead screw 13 to rotate, causing the first nut 14 to move linearly along the first lead screw 13, thereby enabling the pallet 3 to move up and down, that is, the tray 10 on the pallet 3 can also move up and down together.

[0045] When the material tray 10 is moved to a position that is convenient for the user to take out, the cylinder 42 on the hook mechanism 4 is activated. The cylinder 42 can drive the hook block 41 to rotate, thereby separating the hook part 411 of the hook block 41 from the protrusion 101 on the material tray 10. At this time, the user can effectively take out the material tray 10 from this utility model.

[0046] In addition, some trays 10 used to store electrolytic capacitors may need to be equipped with partitions. In order to facilitate the removal and placement of the partitions, the bracket 26 can also be equipped with clamping blocks and clamping block cylinders connected to the clamping blocks. When needed, the clamping block cylinders can drive the clamping blocks to clamp the partitions, making it convenient to remove and place the partitions.

[0047] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and all such modifications and improvements fall within the protection scope of this utility model.

Claims

1. An automatic electrolytic capacitor tray receiving mechanism, characterized in that, Includes lifting mechanism, push-pull mechanism, pallet, hooking mechanism, material tray rack and frame. The tray rack is mounted on the machine frame, and the tray rack is provided with multiple tray receiving chambers, each capable of holding a tray. The lifting mechanism is mounted on the frame, the tray is connected to the lifting mechanism, and the push-pull mechanism is connected to the tray. The hooking mechanism includes a hook block, a cylinder, a hinge block, and a connecting block. The connecting block is connected to the push-pull mechanism. The cylinder is connected to the connecting block and the hinge block. The hook block is hinged to the connecting block, and the hinge block is hinged to one end of the hook block.

2. The automatic electrolytic capacitor tray receiving mechanism according to claim 1, characterized in that, The lifting mechanism includes a first motor, a first belt drive device, a first lead screw, a first nut, and a first lead screw seat. The first lead screw seat is mounted on the frame, the first lead screw is rotatably mounted on the first lead screw seat, the first nut is threaded onto the first lead screw, and the first motor is mounted on the frame and connected to the first lead screw via the first belt drive device.

3. The automatic electrolytic capacitor tray receiving mechanism according to claim 2, characterized in that, The lifting mechanism includes a first slider and a first guide rail. The first guide rail is mounted on the frame, and the first slider is slidably mounted on the first guide rail. Both the first nut and the first slider are connected to the support plate.

4. The automatic electrolytic capacitor tray receiving mechanism according to claim 1, characterized in that, The push-pull mechanism includes a second motor, a second belt drive, a second lead screw, a second nut, a second lead screw seat, and a bracket. The bracket is connected to the support plate. The second lead screw seat is mounted on the bracket. The second lead screw is rotatably mounted on the second lead screw seat. The second nut is threaded onto the second lead screw. The second motor is mounted on the bracket and connected to the second lead screw via the second belt drive.

5. The automatic electrolytic capacitor tray receiving mechanism according to claim 4, characterized in that, The push-pull mechanism includes a second slider, a second guide rail, and a connecting plate. The second guide rail is mounted on a bracket, the second slider is slidably mounted on the second guide rail, the connecting plate is connected to the second slider, and the second nut is connected to the connecting plate via the connecting plate.

6. The automatic electrolytic capacitor tray receiving mechanism according to claim 4, characterized in that, The push-pull mechanism includes a connecting rod, one end of which is connected to the support plate and the other end is connected to the bracket. The second lead screw is located above the support plate.

7. The automatic electrolytic capacitor tray receiving mechanism according to claim 1, characterized in that, The material tray has a protrusion on its side, and the other end of the hook block has a hook that can hook the protrusion.

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