Safe and reliable novel heat preservation barrel structure
By designing a new type of insulated barrel structure, the outer shell of the heating tube is connected to the ground, which solves the problem of high-pressure conduction caused by moisture in the sealing gasket. This achieves reliable grounding of the heating tube and convenient observation, reducing costs and the risk of damage.
Patent Information
- Application Number
- CN202422770889.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-11-13
AI Technical Summary
In existing dry dust removal systems for converters, the sealing gaskets are prone to moisture, which can cause high voltage electricity from the cathode to be conducted into the insulation tank, resulting in high voltage on the outer shell of the heating tube. This can damage low-voltage components, and the wiring of the heating tube is complex and costly.
A new type of safe and reliable heat preservation barrel structure is designed, in which the bottom of the main body of the heat preservation barrel is directly connected to the dust collector body, so as to realize the reliable grounding of the heating tube shell. An annular heating tube mounting groove is set on the wall of the heat preservation barrel to facilitate the observation of the heating tube status and simplify the cable layout. The bolt and gasket structure is used to enhance the bolt connection. The bolt head and nut are designed with anti-slip grooves. The transparent cover and sealing ring design of the observation port are simplified.
This design achieves reliable grounding of the heating element casing, avoids high-voltage transmission, reduces the risk of damage to low-voltage components, simplifies heating element observation and wiring, and reduces costs.
Smart Images

Figure CN223645436U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to converter dry dedusting technical field, concretely relates to a safe and reliable novel heat preservation bucket structure. BACKGROUND
[0002] At present, the converter dry dedusting converter heat preservation bucket heating status is as follows:
[0003] 1) The heat preservation bucket electric heating pipe is placed in the porcelain bottle base groove, and the high-temperature-resistant wire is connected to the heat preservation bucket outside through the winding and bolt fastening mode, and then connected with the AC380V power supply.
[0004] 2) There is a sealing gasket between the porcelain bottle base in the heat preservation bucket and the cathode frame, and the sealing gasket is made of rubber, which plays a sealing and insulating role, avoids the dust in the dust collector from escaping to the heat preservation bucket and the high-voltage electricity of the cathode from being transmitted to the heat preservation bucket.
[0005] The existing technology has the following defects:
[0006] Although the sealing gasket between the porcelain bottle base and the cathode frame can realize the sealing and insulation effect under normal system conditions, the sealing gasket is easy to be damp or even condensate water appears under the condition of furnace drying or low system temperature, which causes the high-voltage electricity of the cathode to be transmitted to the porcelain bottle base in the heat preservation bucket through the resistance (damp sealing gasket), and then causes the heating pipe shell to have a high voltage, even the high voltage is transmitted to the dust low-voltage power distribution system, and the porcelain bottle base cannot be directly connected with the dust collector body (ground) due to the sealing gasket, which is easy to cause the frequent tripping or damage of low-voltage components.
[0007] Due to the installation position of the heating pipe, it is not easy to observe whether there are burn marks, cracks and the like on the surface of the heating pipe, and the heating pipe terminal needs to be led out of the barrel through the high-temperature-resistant wire, which needs a long high-temperature-resistant cable, resulting in high cost.
[0008] Therefore, a safe and reliable novel heat preservation bucket structure is provided. Utility model content
[0009] The utility model discloses a safe and reliable novel heat preservation bucket structure to solve the problems in the background art.
[0010] The specific technical scheme is as follows:
[0011] A safe and reliable novel heat preservation bucket structure comprises:
[0012] The heat preservation bucket body comprises two heat preservation bucket bodies connected in series, the bottom of the lower heat preservation bucket body is directly connected with the upper part of the dust remover body, the bottom end of the upper heat preservation bucket body, the two ends of the lower heat preservation bucket body and the upper part of the dust remover body are all fixedly provided with annular connecting discs, the annular connecting disc at the bottom end of the upper heat preservation bucket body is fixedly connected with the annular connecting disc at the upper end of the lower heat preservation bucket body through bolts, and the annular connecting disc at the bottom end of the lower heat preservation bucket body is fixedly connected with the annular connecting disc at the upper part of the dust remover body through bolts.
[0013] The outer convex annular heating pipe mounting groove is integrally formed on the barrel wall of the lower heat preservation bucket body, and the distance between the bottom of the annular heating pipe mounting groove and the bottom of the lower heat preservation bucket body is 100 mm.
[0014] As a preferred scheme of the present application, the outer convex depth of the annular heating pipe mounting groove is 75 mm, the inner height of the annular heating pipe mounting groove is 142 mm, and the outer height of the annular heating pipe mounting groove is 150 mm.
[0015] As a preferred scheme of the present application, the bolt comprises a bolt head, a screw rod, a nut and a gasket, the screw rod is fixedly installed on one side of the bolt head, the nut is threadedly sleeved on the screw rod, the gasket is movably sleeved on the screw rod, the two side surfaces of the gasket are integrally provided with a plurality of protrusions, the gasket is arranged in close contact with the nut, and the gasket is located between the nut and the bolt head.
[0016] As a preferred scheme of the present application, a circular boss is integrally arranged on one side of the bolt head facing the screw rod, and a plurality of anti-skid grooves are formed in the side surface of the circular boss away from the bolt head.
[0017] As a preferred scheme of the present application, the upper end of the upper heat preservation bucket body is an outer convex arc-shaped end.
[0018] As a preferred scheme of the present application, the barrel wall of the upper heat preservation bucket body and the barrel wall of the lower heat preservation bucket body are both provided with an observation port, and a detachable transparent cover is arranged on the outer side of the observation port.
[0019] As a preferred scheme of the present application, an annular matching groove body is fixedly arranged on the outer side wall of the observation port, a sealing ring is fixedly arranged on the edge of the transparent cover, and the sealing ring is inserted into the inner part of the annular matching groove body.
[0020] As a preferred scheme of the present application, a handle is fixedly arranged on the outer side surface of the transparent cover.
[0021] This utility model has the following beneficial effects:
[0022] The new type of safe and reliable heat preservation barrel structure provided by this utility model connects the bottom of the heat preservation barrel body directly to the upper part of the dust collector body. This is equivalent to connecting the outer shell of the heating tube to the ground, achieving reliable grounding and keeping it away from the high voltage of the cathode. This can avoid the transmission of high voltage to the low voltage power distribution system of the dust collector, thereby avoiding the occurrence of frequent tripping or damage to low voltage components.
[0023] The ring-shaped heating tube mounting groove is specifically designed for installing heating tubes, making it easy to observe whether there are burn marks, cracks, or other defects on the surface of the heating tubes. This significantly reduces the amount of high-temperature resistant cable required for the heating tube terminals, effectively lowering costs. Attached Figure Description
[0024] Figure 1 A schematic diagram of the assembly structure of the safe and reliable novel insulated bucket structure and the dust collector body provided for the embodiments of this utility model;
[0025] Figure 2 for Figure 1 Enlarged structural diagram at point A;
[0026] Figure 3 A schematic diagram of the bolts in the safe and reliable novel insulated bucket structure provided for embodiments of this utility model;
[0027] Figure 4 A structural schematic diagram of the bolts from another perspective in the safe and reliable novel insulated bucket structure provided for the embodiments of this utility model;
[0028] Figure 5 An exploded view of the bolts in the novel, safe, and reliable insulated bucket structure provided for this utility model embodiment.
[0029] In the attached image:
[0030] 1. Main body of the insulated container; 101. Insulated container body; 102. Annular connecting plate; 103. Arc-shaped end; 104. Observation port; 105. Transparent cover; 106. Handle; 107. Annular heating tube mounting groove; 108. Annular fitting groove; 109. Sealing ring;
[0031] 2. Dust collector body;
[0032] 3. Bolt; 301. Bolt head; 302. Screw; 303. Nut; 304. Washer; 305. Circular boss; 306. Protrusion. Detailed Implementation
[0033] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0034] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0035] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0036] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0037] Example
[0038] The safe and reliable new type of insulated barrel structure provided in this embodiment, such as Figures 1-5 As shown, it includes: a heat-insulating barrel body 1, which includes two connected heat-insulating barrel sections 101. The bottom of the lower heat-insulating barrel section 101 is directly connected to the upper part of the dust collector body 2. Annular connecting plates 102 are fixedly installed on the bottom periphery of the upper heat-insulating barrel section 101, the two ends periphery of the lower heat-insulating barrel section 101, and the upper periphery of the dust collector body 2. The annular connecting plate 102 on the bottom periphery of the upper heat-insulating barrel section 101 is fixedly connected to the annular connecting plate 102 on the upper periphery of the lower heat-insulating barrel section 101 by bolts 3. The annular connecting plate 102 on the bottom periphery of the lower heat-insulating barrel section 101 is fixedly connected to the annular connecting plate 102 on the upper periphery of the dust collector body 2 by bolts 3.
[0039] Among them, the lower section of the insulated barrel 101 has an integrally formed an outwardly protruding annular heating pipe mounting groove 107 on its barrel wall, and the distance between the bottom of the annular heating pipe mounting groove 107 and the bottom of the lower section of the insulated barrel 101 is 100mm.
[0040] The new type of heat preservation barrel structure with the above technical solution is safe and reliable. The bottom of the heat preservation barrel body 1 is directly connected to the upper part of the dust collector body 2. This is equivalent to connecting the heating tube shell to the ground, realizing reliable grounding, and keeping it away from the cathode high voltage. This can avoid the transmission of high voltage to the dust removal low voltage power distribution system, thereby avoiding the adverse situation of frequent tripping or damage to low voltage components.
[0041] The annular heating tube mounting groove 107 is specifically designed for installing heating tubes, making it easy to observe whether there are burn marks, cracks, etc. on the surface of the heating tube. This can significantly shorten the amount of high-temperature resistant cable required for the heating tube terminals, effectively reducing costs.
[0042] Specifically, in this embodiment, in order to avoid the size of the annular heating tube mounting groove 107 from adversely affecting the arrangement of the insulation bucket on the top of the existing dust collector, the annular heating tube mounting groove 107 is provided with an outward protrusion depth of 75mm, an internal height of 142mm, and an external height of 150mm.
[0043] Specifically, in this embodiment, to prevent the bolt 3 from loosening due to vibrations generated during the operation of the dust collector body 2, the bolt 3 includes a bolt head 301, a screw 302, a nut 303, and a washer 304. The screw 302 is fixedly installed on one side of the bolt head 301, the nut 303 is threaded onto the screw 302, and the washer 304 is movably fitted onto the screw 302. Both sides of the washer 304 are integrally provided with several protrusions 306. The washer 304 is set close to the nut 303 and is located between the nut 303 and the bolt head 301. The several protrusions 306 can increase the static friction between the washer and the nut 303, and at the same time, the several protrusions 306 can increase the static friction between the washer and the annular connecting disc 102, thereby reducing the risk that the bolt 3 may loosen due to vibrations generated during the operation of the dust collector body 2.
[0044] Specifically, in this embodiment, in order to further improve the loosening performance of the bolt 3, a circular boss 305 is integrally provided on the side of the bolt head 301 facing the screw 302, and a number of anti-slip grooves are provided on the side of the circular boss 305 facing away from the bolt head 301. The number of anti-slip grooves can increase the static friction between the bolt head 301 and the annular connecting disc 102, thereby further improving the loosening performance of the bolt 3.
[0045] To prevent dust from accumulating on the upper part of the upper insulation barrel 101, the upper part of the upper insulation barrel 101 is designed as an outwardly convex arc-shaped end 103.
[0046] To facilitate observation of the internal condition of the insulation tank 101, especially the condition of the heating tube inside the insulation tank 101, observation ports 104 are provided on the walls of both the upper and lower sections of the insulation tank 101. A removable transparent cover 105 is installed on the outside of the observation port 104. The transparent cover 105 can be made of plexiglass, allowing for easy observation of the internal condition of the insulation tank 101 through the transparent cover 105.
[0047] In order to improve the sealing between the transparent cover 105 and the observation port 104, an annular fitting groove 108 is fixedly installed on the outer wall of the observation port 104, and a sealing ring 109 is fixedly installed on the edge of the transparent cover 105 and inserted into the interior of the annular fitting groove 108.
[0048] To facilitate handling the transparent cover 105, a handle 106 is fixedly installed on the outer side of the transparent cover 105.
[0049] In summary, the safe and reliable novel insulated bucket structure provided in this embodiment has the following advantages:
[0050] This safe and reliable new type of heat preservation barrel structure connects the bottom of the heat preservation barrel body 1 directly to the upper part of the dust collector body 2. This is equivalent to connecting the heating tube shell to the ground, achieving reliable grounding, and keeping it away from the cathode high voltage. This can avoid high voltage transmission to the dust removal low voltage power distribution system, thereby avoiding the occurrence of frequent tripping or damage to low voltage components.
[0051] The annular heating tube mounting groove 107 is specifically designed for installing heating tubes, making it easy to observe whether there are burn marks, cracks, etc. on the surface of the heating tube. This can significantly shorten the amount of high-temperature resistant cable required for the heating tube terminals, effectively reducing costs.
[0052] When in use, the heating tube is installed in the annular heating tube mounting groove 107, and the annular connecting plate 102 at the bottom periphery of the lower section of the heat preservation barrel 101 is fixedly connected to the annular connecting plate 102 at the upper periphery of the dust collector body 2 by bolts 3, and then it can be put into use.
[0053] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A safe and reliable new type of insulated barrel structure, characterized in that, include: The insulation barrel body (1) includes two interconnected insulation barrel bodies (101). The bottom of the lower insulation barrel body (101) is directly connected to the upper part of the dust collector body (2). Annular connecting plates (102) are fixedly installed on the bottom periphery of the upper insulation barrel body (101), the two ends periphery of the lower insulation barrel body (101), and the upper periphery of the dust collector body (2). The annular connecting plate (102) on the bottom periphery of the upper insulation barrel body (101) is fixedly connected to the annular connecting plate (102) on the upper periphery of the lower insulation barrel body (101) by bolts (3). The annular connecting plate (102) on the bottom periphery of the lower insulation barrel body (101) is fixedly connected to the annular connecting plate (102) on the upper periphery of the dust collector body (2) by bolts (3). Wherein: The lower section of the insulated barrel (101) has an integrally formed an outwardly protruding annular heating pipe mounting groove (107) on its barrel wall. The distance between the bottom of the annular heating pipe mounting groove (107) and the bottom of the lower section of the insulated barrel (101) is 100mm.
2. The safe and reliable novel insulated barrel structure according to claim 1, characterized in that, The annular heating tube mounting groove (107) has an outward protrusion depth of 75mm, an internal height of 142mm, and an external height of 150mm.
3. The safe and reliable novel insulated barrel structure according to claim 1, characterized in that, The bolt (3) includes a bolt head (301), a screw (302), a nut (303), and a washer (304). The screw (302) is fixedly installed on one side of the bolt head (301). The nut (303) is threaded onto the screw (302). The washer (304) is movably fitted onto the screw (302). Both sides of the washer (304) are integrally provided with several protrusions (306). The washer (304) is set close to the nut (303) and is located between the nut (303) and the bolt head (301).
4. The safe and reliable novel insulated barrel structure according to claim 3, characterized in that, A circular boss (305) is integrally provided on the side of the bolt head (301) facing the screw (302), and a plurality of anti-slip grooves are provided on the side of the circular boss (305) facing away from the bolt head (301).
5. The safe and reliable novel insulated barrel structure according to claim 1, characterized in that, The upper end of the insulated barrel body (101) in the upper section is a convex arc-shaped end (103).
6. The safe and reliable novel insulated barrel structure according to claim 1, characterized in that, Both the upper and lower sections of the insulated barrel (101) are provided with observation ports (104), and the outside of the observation ports (104) is fitted with a removable transparent cover (105).
7. The safe and reliable novel insulated barrel structure according to claim 6, characterized in that, An annular fitting groove (108) is fixedly installed on the outer wall of the observation port (104), and a sealing ring (109) is fixedly installed on the edge of the transparent cover (105). The sealing ring (109) is inserted into the interior of the annular fitting groove (108).
8. The safe and reliable novel insulated barrel structure according to claim 7, characterized in that, A handle (106) is fixedly installed on the outer surface of the transparent cover (105).