Cloth roll one-cloth one-bin automatic stacking machine

Abstract

The utility model discloses a one-cloth one-bin automatic stacker for cloth rolls, which belongs to the technical field of stackers and comprises a first slide rail, rubber buffers are fixedly mounted on two sides of the first slide rail, a moving mechanism is arranged at the top end of the first slide rail, and the rubber buffers are fixedly mounted on two sides of the first slide rail. A lifting mechanism is arranged at the top end of the moving mechanism, and a taking and placing mechanism is arranged in the lifting mechanism. According to the utility model, the pick-and-place mechanism is arranged, so that the yardage rolls can be transversely stacked. By means of the design, when long cloth rolls are stacked, a long passageway does not need to be reserved to be matched with the long cloth rolls, unnecessary passageway reservation is reduced, and therefore the space utilization rate of a warehouse is effectively increased, and the storage capacity is increased. The equipment can move among different positions, the lifting mechanism can meet the storing and taking requirements of different heights, and it is ensured that the equipment accurately reaches the designated goods shelf position.

Description

Technical Field

[0001] This utility model relates to the field of stacker technology, and in particular to an automatic stacker for fabric rolls and warehouses. Background Technology

[0002] Stacker cranes, also known as stacker machines, are the most important lifting and transportation equipment in automated warehouses and are a hallmark of automated warehouses. Stacker cranes are specialized cranes that use forks or booms as picking devices to grab, move, and stack unit goods in warehouses, workshops, etc., or to pick up and place unit goods from high-rise shelves. They are a type of warehousing equipment. The main function of stacker cranes is to move back and forth in the aisles of automated warehouses, storing goods located at the aisle entrance into the shelf compartments, or retrieving goods from the compartments and transporting them to the aisle entrance. In the production process of fabric rolls, the fabric rolls are usually packaged and then stacked.

[0003] In the existing technology, fabric roll stacking machines use a high-precision positioning system to accurately reach the designated shelf position and automatically complete the storage and retrieval of fabric rolls. However, the stacking of fabric rolls by fabric roll stacking machines is vertical, which requires reserving long aisles to accommodate long fabric rolls when stacking them, reducing the space utilization rate of the warehouse and reducing the amount of fabric rolls that the warehouse can store.

[0004] Therefore, there is an urgent need to provide an automatic stacking machine for fabric rolls and warehouses to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an automatic stacking machine for fabric rolls and warehouses.

[0006] To solve the above-mentioned technical problems, the present invention provides an automatic stacking machine for fabric rolls and warehouses, including a first slide rail, rubber buffers fixedly installed on both sides of the first slide rail, a moving mechanism at the top of the first slide rail, a lifting mechanism at the top of the moving mechanism, a limit wheel at the top of the lifting mechanism, a second slide rail rotatably installed inside the limit wheel, and a picking and placing mechanism inside the lifting mechanism.

[0007] The present invention is further configured such that: the moving mechanism includes a moving frame slidably mounted outside the first slide rail, an electric moving wheel is fixedly mounted on one side of the moving frame, and a driven moving wheel is rotatably mounted on the other side of the moving frame.

[0008] Through the above technical solution, the electric moving wheel drives the moving frame and the driven moving wheel to move on the first slide rail.

[0009] The present invention is further configured such that: a control box is fixedly installed at the top of the mobile frame, and a protective frame is fixedly installed at the top of the mobile frame.

[0010] Through the above technical solution, the protective frame protects the control box, which is responsible for receiving instructions and controlling the coordinated operation of various components.

[0011] The present invention is further configured such that: the lifting mechanism includes a first lifting frame fixed to one side of the top of the movable frame, a second lifting frame fixedly installed on the other side of the top of the movable frame, and a connecting frame fixedly installed on the top of the first lifting frame and the second lifting frame.

[0012] The above technical solution uses the first lifting frame, the second lifting frame, and the connecting frame as supporting structures to ensure the stability and durability of the lifting mechanism.

[0013] The present invention is further configured such that: the top end of the connecting frame is rotatably connected to the limiting wheel; an electric wire rope hoist is fixedly installed on the outside of the second lifting frame; and a wire rope mounting wheel is rotatably installed on the outside of the connecting frame.

[0014] With the above technical solution, the connecting frame moves on the second slide rail via the limit wheel, and the electric wire rope hoist drives the wire rope to be wound and unwound via the wire rope mounting wheel.

[0015] The present invention is further configured such that: the picking and placing mechanism includes a cable shell fixed to one side of the first lifting frame, and a drag chain cable is fixedly installed inside the cable shell, and the drag chain cable is electrically connected to the control box.

[0016] Through the above technical solution, the drag chain cable is housed in a cable shell, preventing the cable from interfering with the operation of the equipment.

[0017] The present invention is further configured such that: a lifting wheel frame is rotatably mounted on the outside of both the first lifting frame and the second lifting frame; the wire rope of the electric wire rope hoist is fixedly connected to the lifting wheel frame through a wire rope mounting wheel; a loading platform is fixedly installed between the two lifting wheel frames; an electric telescopic pick-and-place plate is fixedly installed on the top of the loading platform; and the electric telescopic pick-and-place plate is electrically connected to the drag chain cable.

[0018] Through the above technical solution, the electric wire rope hoist drives the lifting wheel frame and the loading platform to rise and fall through the first lifting frame and the second lifting frame via the wire rope. The storage and retrieval of the cloth roll is completed by the extension and lifting mechanism of the electric telescopic pick-and-place plate.

[0019] The beneficial effects of this utility model are as follows:

[0020] 1. This utility model, by providing a picking and placing mechanism, allows for the horizontal stacking of fabric rolls. This design eliminates the need to reserve long aisles to accommodate long fabric rolls when stacking them, reducing unnecessary aisle provisions and thus effectively improving warehouse space utilization and increasing storage capacity;

[0021] 2. This utility model, by providing a moving mechanism and a lifting mechanism, drives the fabric roll to move horizontally in a plane, realizing the movement of the equipment between different positions. The lifting mechanism can adapt to the storage and retrieval needs of different heights, ensuring accurate arrival at the designated shelf position, automatically completing the storage and retrieval operations of the fabric roll, reducing the need for manual intervention, and improving work efficiency and accuracy. Attached Figure Description

[0022] Figure 1 This is a perspective view of the present utility model;

[0023] Figure 2 This is a structural diagram of the moving mechanism of this utility model;

[0024] Figure 3 This is a structural diagram of the moving mechanism and lifting mechanism of this utility model;

[0025] Figure 4 This is a structural diagram of the picking and placing mechanism of this utility model.

[0026] In the diagram: 1. First slide rail; 2. Rubber buffer; 3. Moving mechanism; 301. Moving frame; 302. Electric moving wheel; 303. Driven moving wheel; 304. Control box; 305. Protective frame; 4. Lifting mechanism; 401. First lifting frame; 402. Second lifting frame; 403. Connecting frame; 404. Electric wire rope hoist; 405. Wire rope mounting wheel; 5. Limit wheel; 6. Second slide rail; 7. Picking and placing mechanism; 701. Cable shell; 702. Drag chain cable; 703. Lifting wheel frame; 704. Cargo platform; 705. Electric telescopic picking and placing plate. Detailed Implementation

[0027] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0028] Please see Figures 1-4An automatic fabric roll-to-warehouse stacking machine includes a first slide rail 1, with rubber buffers 2 fixedly installed on both sides of the first slide rail 1. A moving mechanism 3 is provided at the top of the first slide rail 1. The moving mechanism 3 includes a moving frame 301 slidably installed outside the first slide rail 1. An electric moving wheel 302 is fixedly installed on one side of the moving frame 301, and a driven moving wheel 303 is rotatably installed on the other side of the moving frame 301. A control box 304 is fixedly installed at the top of the moving frame 301, and a protective frame 30 is fixedly installed at the top of the moving frame 301. 5. Rubber buffer 2 prevents the moving frame 301 from detaching from both sides of the first slide rail 1. Electric moving wheel 302 drives the moving frame 301 and driven moving wheel 303 to move on the first slide rail 1. Protective frame 305 protects control box 304. Control box 304 is responsible for receiving instructions and controlling the coordinated operation of various components. The moving wheel adopts a rubber-coated wheel structure, which can adjust the gap with the track, increase the friction coefficient between the wheel and the guide rail, improve acceleration, make the stacker crane run more smoothly, effectively reduce operating noise, and provide a good working environment for the warehouse.

[0029] like Figure 1 and Figure 3 As shown, a lifting mechanism 4 is provided at the top of the moving mechanism 3. The lifting mechanism 4 includes a first lifting frame 401 fixed to one side of the top of the moving frame 301, and a second lifting frame 402 fixedly installed on the other side of the top of the moving frame 301. A connecting frame 403 is fixedly installed at the top of the first lifting frame 401 and the second lifting frame 402. The top of the connecting frame 403 is rotatably connected to the limit wheel 5. An electric wire rope hoist 404 is fixedly installed on the outside of the second lifting frame 402, and a wire rope mounting wheel 405 is rotatably installed on the outside of the connecting frame 403. The first lifting frame 401, the second lifting frame 402, and the connecting frame 403 serve as a support structure to ensure the stability and durability of the lifting. The connecting frame 403 moves on the second slide rail 6 via the limit wheel 5. The electric wire rope hoist 404 drives the wire rope to be wound and unwound via the wire rope mounting wheel 405. The first lifting frame 401 and the second lifting frame 402 are equipped with magnetic strip navigation to ensure that the stacker can accurately reach the designated shelf position and achieve precise storage and retrieval.

[0030] like Figure 1 and Figure 4As shown, a limit wheel 5 is provided at the top of the lifting mechanism 4. A second slide rail 6 is rotatably installed inside the limit wheel 5. A pick-and-place mechanism 7 is provided inside the lifting mechanism 4. The pick-and-place mechanism 7 includes a cable shell 701 fixed to one side of the first lifting frame 401. A drag chain cable 702 is fixedly installed inside the cable shell 701. The drag chain cable 702 is electrically connected to the control box 304. Lifting wheel frames 703 are rotatably installed on the outside of both the first lifting frame 401 and the second lifting frame 402. The wire rope of the electric wire rope hoist 404 is fixedly connected to the lifting wheel frame 703 through a wire rope mounting wheel 405. A loading platform 70 is fixedly installed between the two lifting wheel frames 703. 4. An electric telescopic pick-and-place plate 705 is fixedly installed on the top of the loading platform 704. The electric telescopic pick-and-place plate 705 is electrically connected to the drag chain cable 702. The drag chain cable 702 is stored in the cable shell 701 to prevent the cable from interfering with the operation of the equipment. The electric wire rope hoist 404 drives the lifting wheel frame 703 and the loading platform 704 to rise and fall through the first lifting frame 401 and the second lifting frame 402 via the wire rope. The telescopic and lifting mechanism 4 of the electric telescopic pick-and-place plate 705 is used to complete the storage and retrieval of the fabric roll. The pick-and-place plate of the electric telescopic pick-and-place plate 705 is specially designed with a placement groove to reduce the risk of the roll falling during the handling process.

[0031] In use, the fabric roll is placed onto the electric telescopic pick-and-place plate 705 using a forklift. The pick-and-place plate is specially designed with placement grooves to prevent the fabric roll from falling during transportation. The control box 304 is responsible for receiving instructions and controlling the coordinated operation of each component. The electric moving wheel 302 drives the moving frame 301 and the driven moving wheel 303 to move on the first slide rail 1. The rubber buffer 2 prevents the moving frame 301 from detaching from both sides of the first slide rail 1. The connecting frame 403 moves on the second slide rail 6 via the limit wheel 5. The electric wire rope hoist 404 drives the wire rope to be wound up via the wire rope mounting wheel 405. The electric wire rope hoist 404 drives the lifting wheel frame 703 and the loading platform 704 to rise and fall via the first lifting frame 401 and the second lifting frame 402. The first lifting frame 401 and the second lifting frame 402 are equipped with magnetic strip navigation to ensure that the stacker can accurately reach the designated shelf position and achieve precise storage and retrieval. The loading platform 704 drives the drag chain cable 702 to be stored and extended through the cable shell 701, thereby preventing the cable from interfering with the operation of the equipment. The storage and retrieval operation of the fabric roll is completed by the extension and lifting mechanism 4 of the electric telescopic pick-and-place plate 705.

[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automatic stacking machine for fabric rolls and warehouses, comprising a first slide rail (1), characterized in that: Rubber buffers (2) are fixedly installed on both sides of the first slide rail (1). A moving mechanism (3) is provided at the top of the first slide rail (1). A lifting mechanism (4) is provided at the top of the moving mechanism (3). A limit wheel (5) is provided at the top of the lifting mechanism (4). A second slide rail (6) is rotatably installed inside the limit wheel (5). A pick-and-place mechanism (7) is provided inside the lifting mechanism (4).

2. The automatic stacking machine for fabric rolls and warehouses according to claim 1, characterized in that: The moving mechanism (3) includes a moving frame (301) that is slidably mounted outside the first slide rail (1). An electric moving wheel (302) is fixedly mounted on one side of the moving frame (301), and a driven moving wheel (303) is rotatably mounted on the other side of the moving frame (301).

3. The automatic stacking machine for fabric rolls and warehouses according to claim 2, characterized in that: A control box (304) is fixedly installed at the top of the mobile frame (301), and a protective frame (305) is fixedly installed at the top of the mobile frame (301).

4. The automatic stacking machine for fabric rolls and warehouses according to claim 3, characterized in that: The lifting mechanism (4) includes a first lifting frame (401) fixed to one side of the top of the movable frame (301), a second lifting frame (402) fixedly installed on the other side of the top of the movable frame (301), and a connecting frame (403) fixedly installed on the top of the first lifting frame (401) and the second lifting frame (402).

5. The automatic stacking machine for fabric rolls and warehouses according to claim 4, characterized in that: The top of the connecting frame (403) is rotatably connected to the limiting wheel (5), and an electric wire rope hoist (404) is fixedly installed on the outside of the second lifting frame (402). A wire rope mounting wheel (405) is rotatably installed on the outside of the connecting frame (403).

6. The automatic stacking machine for fabric rolls and warehouses according to claim 5, characterized in that: The pick-and-place mechanism (7) includes a cable housing (701) fixed to one side of the first lifting frame (401), and a drag chain cable (702) is fixedly installed inside the cable housing (701). The drag chain cable (702) is electrically connected to the control box (304).

7. The automatic stacking machine for fabric rolls and warehouses according to claim 6, characterized in that: Lifting wheel frames (703) are rotatably mounted on the outside of the first lifting frame (401) and the second lifting frame (402). The wire rope of the electric wire rope hoist (404) is fixedly connected to the lifting wheel frame (703) through the wire rope mounting wheel (405). A loading platform (704) is fixedly installed between the two lifting wheel frames (703). An electric telescopic pick-and-place plate (705) is fixedly installed on the top of the loading platform (704). The electric telescopic pick-and-place plate (705) is electrically connected to the drag chain cable (702).

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