Discharging transplanter

Abstract

The utility model discloses a discharging transplanter, and relates to the technical field of lithium battery material production, the discharging transplanter comprises a rack and a sagger needing to be transported, the rack is internally provided with a transverse conveying mechanism used for conveying out the sagger in the rack, and the sagger is arranged in the transverse conveying mechanism. A longitudinal conveying mechanism used for receiving saggars at an outlet of a kiln into the rack is arranged in the rack, a jacking mechanism used for controlling lifting is arranged below the longitudinal conveying mechanism, and a rack synchronous lifting mechanism used for assisting the jacking mechanism in lifting is arranged in the rack. The single lifting air cylinder is matched with the rack synchronous lifting mechanism, so that lifting of the longitudinal conveying mechanism is controlled, synchronous debugging of a plurality of air cylinders is not needed, the time spent on frequent debugging by workers during use is greatly shortened, the device can continuously run, and the working efficiency is improved. And meanwhile, the production cost is greatly reduced by reducing the number of cylinders.

Description

Technical Field

[0001] This application relates to the field of lithium battery material production technology, and in particular to a furnace-exit transfer machine. Background Technology

[0002] The automatic circulation line for lithium battery kilns is an automated production line used for loading and unloading positive and negative materials in lithium battery kilns. The automatic circulation line for lithium battery kilns includes an automatic sagger loading machine, a dual-station shaking machine, a meshing machine, a stacking machine, an inlet and outlet transfer machine, an integrated sagger breaking machine, a fully sealed sagger turning and unloading machine, ceramic wheel conveying equipment, and a control unit. The outlet transfer machine is used to transport the saggers out of the kiln outlet.

[0003] For example, Chinese Patent Publication No. CN213631589U describes a sealed furnace exit transfer machine for an automatic circulation line on the outer rail of a kiln. This device has the following shortcomings:

[0004] In the above-mentioned device, the lifting mechanism controls the lifting of the longitudinal conveying mechanism synchronously through two lifting cylinders. Before each operation, a lot of time is required to adjust the two cylinders to lift synchronously, and the cylinders need to be readjusted after the device has been running for a period of time, which is time-consuming and labor-intensive. Utility Model Content

[0005] To address the difficulty in adjusting multiple lifting cylinders, this application provides a furnace-loading transplanting machine.

[0006] The present application provides a furnace-exit transplanting machine with the following technical solution:

[0007] A kiln-exit transplanting machine includes a frame and saggers to be transported. The frame is equipped with a transverse conveying mechanism for conveying the saggers inside the frame out, and a longitudinal conveying mechanism for receiving the saggers at the kiln outlet into the frame. Below the longitudinal conveying mechanism is a lifting mechanism for controlling the lifting and lowering. The frame is equipped with a rack and pinion synchronous lifting mechanism to assist the lifting and lowering of the lifting mechanism.

[0008] The transverse conveying mechanism includes a double-speed chain conveyor belt fixedly installed inside the frame, a first motor for driving the double-speed chain conveyor belt is installed below the double-speed chain conveyor belt, and a gearbox is installed above the first motor.

[0009] The longitudinal conveying mechanism includes a support frame installed inside the frame. Two fixed plates are fixedly installed at both ends of the support frame. Several transmission rollers are rotatably installed on the inner side of the two fixed plates. A connecting plate for supporting the transmission rollers is installed below the transmission rollers. A second motor for driving the transmission rollers to rotate is fixedly installed on the side of the fixed plate. A transmission gear set is rotatably installed on the side of the fixed plate. A transmission chain is sleeved on the surface of the gears of the transmission gear set. Several conveying wheels are fixedly sleeved on the surface of the transmission rollers.

[0010] The lifting mechanism includes a lifting fixing frame disposed on the inner side of the frame, a bracket for fixing and installing a lifting cylinder is fixedly disposed at the bottom of the inner side of the frame, a floating joint is fixedly disposed at the top of the lifting cylinder, an mounting plate fixed to the floating joint is fixedly disposed at the top of the lifting fixing frame, and a support plate is fixedly disposed at the bottom of the lifting fixing frame.

[0011] The rack and pinion synchronous lifting mechanism includes four rack and pinion lifters located at the bottom inner side of the frame. A connecting shaft is provided between every two adjacent rack and pinion lifters. A third motor for driving the rack and pinion lifters to lift is provided at the bottom inner side of the frame.

[0012] By adopting the above technical solution, the lifting of the longitudinal conveying mechanism is controlled by the cooperation between a single lifting cylinder and a rack and pinion synchronous lifting machine. This eliminates the need for synchronous debugging of multiple cylinders, greatly reducing the time spent by operators on frequent debugging during use. This allows the device to operate continuously, and the reduction in the number of cylinders also significantly reduces production costs.

[0013] Preferably, the surface of the fixing plate is provided with a square groove for engaging with the double-speed chain conveyor belt.

[0014] By adopting the above technical solution, the square channel allows the longitudinal conveying mechanism and the transverse conveying mechanism to be used alternately.

[0015] Preferably, the top of the rack and pinion lift abuts against the support plate.

[0016] By adopting the above technical solution, a support plate is set up so that the rack and pinion jack can support the lifting fixed frame.

[0017] Preferably, a baffle is fixedly installed on the upper inner side of the frame.

[0018] By employing the above technology, the baffle can block and limit the saggers being conveyed into the frame, so that the saggers can be transported by the transverse conveying mechanism.

[0019] Preferably, the bottom of the fixing plate is fixedly connected to the top of the lifting fixing frame.

[0020] By adopting the above technical solution, the fixed plate and the lifting fixed frame are fixedly connected, enabling the lifting mechanism to control the lifting and lowering of the longitudinal conveying mechanism.

[0021] Preferably, the output end of the third motor is provided with a second gearbox, and the surface of the connecting shaft is fixedly connected to the output end of the second gearbox.

[0022] By adopting the above technical solution, the internal gear transmission of gearbox two enables the third motor to drive the rack and pinion lift.

[0023] Preferably, the surface of the conveyor wheel is higher than the surface of the double-speed chain conveyor belt.

[0024] By adopting the above technical solution, the high surface area of ​​the conveyor wheel ensures that the sagger is not obstructed when transported by the conveyor wheel.

[0025] Preferably, the bottom of the sagger abuts against the surface of the double-speed chain conveyor belt.

[0026] By adopting the above technical solution, the sagger can move along the double-speed chain conveyor belt.

[0027] In summary, this application includes at least one of the following beneficial technical effects:

[0028] By utilizing a single lifting cylinder in conjunction with a rack and pinion synchronous lifting mechanism, the lifting of the longitudinal conveying mechanism can be controlled. This eliminates the need for simultaneous debugging of multiple cylinders, significantly reducing the time spent by operators on frequent adjustments during use. This allows the device to operate continuously, and the reduced number of cylinders also greatly lowers production costs. Attached Figure Description

[0029] Figure 1 This is a frontal view of the subject of this application;

[0030] Figure 2 This is a top view of the main body of this application;

[0031] Figure 3 For the purposes of this application Figure 2 Enlarged diagram of area A in the middle;

[0032] Figure 4 This is a side view of the main body of this application;

[0033] Figure 5 This is a schematic diagram of the lifting mechanism in this application;

[0034] Figure 6 This is a schematic diagram of the double-speed chain conveyor belt structure of this application;

[0035] Figure 7 This is a schematic diagram of the fixing plate structure of this application;

[0036] Figure 8 This is a schematic diagram of the transmission roller structure of this application;

[0037] Figure 9 This is a schematic diagram of the rack and pinion jack structure of this application.

[0038] Reference numerals: 1. Frame;

[0039] 2. Lateral conveying mechanism; 21. First motor; 22. Double-speed chain conveyor belt; 221. Conveying gear; 222. Double-speed chain; 223. Aluminum profile; 224. Guide roller; 225. Connecting frame; 226. Connecting sleeve; 227. Rotating shaft; 228. Auxiliary roller; 23. Gearbox one;

[0040] 3. Longitudinal conveying mechanism; 31. Second motor; 32. Transmission gear set; 321. Double gear one; 322. Double gear two; 323. Double gear three; 324. Double gear four; 325. Double gear five; 326. Double gear six; 33. Transmission chain; 34. Transmission roller; 35. Fixed plate; 36. Baffle; 37. Support frame; 38. Square trough; 39. Conveyor wheel; 310. Frame oil seal; 311. Connecting rod; 312. Connecting plate;

[0041] 4. Lifting mechanism; 41. Lifting cylinder; 42. Lifting fixing frame; 43. Mounting plate; 44. Support plate; 45. Floating joint; 46. Bracket;

[0042] 5. Rack and pinion synchronous lifting mechanism; 51. Rack and pinion lift; 511. Base; 512. Gear column; 52. Connecting shaft; 53. Third motor; 54. Gearbox II;

[0043] 6. Sagger. Detailed Implementation

[0044] The following is in conjunction with the appendix Figures 1-7 This application will be described in further detail.

[0045] Example 1

[0046] This application discloses a furnace-exit transplanting machine.

[0047] Reference Figures 1-3A kiln-exit transplanting machine includes a frame 1 and saggers 6 to be transported. The frame 1 is a hollow frame structure with sheet metal covering the outside. A notch is provided on the side near the kiln outlet to allow the saggers 6 to enter the frame 1. A transparent glass is provided on the sheet metal surface, and a door is provided on the side away from the kiln outlet. The transparent glass allows for timely observation of the internal operation of the device, and the door allows for maintenance of the internal parts. A transverse conveying mechanism 2 is provided inside the frame 1 to transport the saggers 6 out of the frame 1. A longitudinal conveying mechanism 3 is provided inside the frame 1 to transport the saggers 6 from the kiln outlet into the frame 1. A lifting mechanism 4 is provided inside the frame 1 to control the lifting and lowering of the longitudinal conveying mechanism 3. A rack and pinion synchronous lifting mechanism 5 is provided inside the frame 1 to further assist the lifting mechanism 4 in providing support for the longitudinal conveying mechanism 3.

[0048] During installation, first, the lifting mechanism 4 is installed and fixed at the bottom inside the frame 1. Then, the rack and pinion synchronous lifting mechanism 5 is fixedly installed around the lifting cylinder 41 at the bottom inside the frame 1. Next, the longitudinal conveying mechanism 3 is installed on the lifting fixed frame 42 so that the lifting mechanism 4 can drive the longitudinal conveying mechanism 3 to rise and fall. Then, the transverse conveying mechanism 2 is installed in the middle inside the frame 1 so that the transverse conveying mechanism 2 can be used alternately with the longitudinal conveying mechanism 3.

[0049] Reference Figures 1-3The transverse conveying mechanism 2 includes a double-speed chain conveyor belt 22 disposed inside the frame 1. The double-speed chain conveyor belt 22 includes two aluminum profiles 223 fixedly connected to the internal frame of the frame 1. Two connecting frames 225 are fixedly connected to both ends of the aluminum profiles 223 respectively. The inner side of the connecting frames 225 is rotatably connected to the conveying gear 221. The teeth of the conveying gear 221 mesh with the double-speed chain 222. A guide rail is provided inside the aluminum profiles 223. The double-speed chain 222 abuts against the inner side of the aluminum profiles 223. The wheel of the double-speed chain 222 can roll within the guide rail provided inside the aluminum profiles 223. An auxiliary roller 228 is rotatably disposed on the upper end of the adjacent side of the two connecting frames 225 to further assist in the transport of the crucible 6. The adjacent side of the two connecting frames 225 is fixedly connected to both ends of the connecting sleeve 226. The inner side of the connecting sleeve 226 rotates. A rotating shaft 227 is provided, which movably passes through the two connecting frames 225 on their adjacent sides and is fixedly connected to two conveying gears 221, so that the two conveying gears 221 can rotate synchronously. Several guide rollers 224 are rotatably arranged on the side of the aluminum profile 223 on the double-speed chain conveyor belt 22. The guide rollers 224 can guide the movement of the sagger 6. The mounting end of the first motor 21 is fixedly connected to the side of the frame 1 near the first motor 21. The output end of the first motor 21 is fixedly connected to the input end of the gearbox 23. The side of the gearbox 23 near the connecting frame 225 is fixedly connected to the side of the connecting frame 225 near the gearbox 23. The output end of the gearbox 23 passes through the connecting frame 225 and is coaxially fixedly connected to the rotating shaft 227, so that the first motor 21 can drive the double-speed chain conveyor belt 22 for transportation.

[0050] When in use, the first motor 21 is turned on, and the output end of the first motor 21 drives the input end of the gearbox 23 to rotate. Through the internal gear transmission of the gearbox 23, the output end of the gearbox 23 drives the rotating shaft 227 and the conveying gear 221 to rotate. The conveying gear 221 drives the double-speed chain 222 that meshes with the conveying gear 221 to move, so that the double-speed chain conveyor belt 22 can transport the casket 6 inside the frame 1 out of the frame 1.

[0051] Among them, the double-speed chain conveyor belt 22 is an existing mature technology, and its specific structural principle will not be described in detail here.

[0052] Reference Figures 1-3The longitudinal conveying mechanism 3 includes a support frame 37 installed inside the frame 1. The upper part of two fixed plates 35 on the adjacent side is fixedly connected to the two end faces of the support frame 37. The bottom ends of the two fixed plates 35 are fixedly connected to the top of the lifting fixed frame 42. The side of the fixed plate 35 is provided with a square groove 38, making the fixed plate 35 have a U-shaped structure. The square groove 38 allows it to be movably inserted with the aluminum profile 223 of the double-speed chain conveyor belt 22. The upper end of the side of the fixed plate 35 is rotatably connected to four transmission rollers 34. Both ends of the transmission rollers 34 are provided with skeleton oil seals 310, which can provide sealing protection for the transmission rollers 34. One side of the fixed plate 35 is rotatably connected to the transmission gear set 32. The transmission gear set 32 ​​includes a double gear 1 321 fixedly connected to the output end of the second motor 31, a double gear 2 322, a double gear 323, a double gear 4 324 and a double gear 5 325 fixedly connected to the ends of the four transmission rollers 34 respectively, and a double gear located at the double gear The double gear 326 below wheel 5 325, double gear 1 321, double gear 2 322, and double gear 3 323 are connected to a transmission chain 33. Double gear 3 323 and double gear 4 324 are connected by a transmission chain 33. Double gear 1 321 and double gear 6 326 are connected by a transmission chain 33. Double gear 6 326 and double gear 5 325 are connected by a transmission chain 33. The surface of the transmission roller 34 is fixedly sleeved with the conveying wheel 39. The middle part of the transmission roller 34 is rotatably connected to the connecting plate 312. The lower end of the connecting plate 312 is fixedly connected to the top of the lifting and fixing frame 42. The connecting plate 312 can further provide strong support for the transmission roller 34. A connecting rod 311 is fixedly provided between the connecting plate 312 and the fixing plate 35, so that the connecting plate 312, the fixing plate 35 and the lifting and fixing frame 42 form a stable structure, thereby enhancing the stability of the longitudinal conveying mechanism 3 structure.

[0053] In use, the sagger 6 located at the kiln outlet is gradually transferred to the conveyor wheel 39 of the longitudinal conveying mechanism 3. The second motor 31 is turned on, and the output end of the second motor 31 drives the first double gear 321 to rotate, which is transmitted through the transmission chain 33. This causes the second double gear 322, the third double gear 323, and the sixth double gear 326 to rotate in the same direction. When the third double gear 323 rotates, it drives the fourth double gear 324 to rotate. When the sixth double gear 326 rotates, it drives the fifth double gear 325 to rotate. This causes the four transmission rollers 34 to rotate synchronously. When the transmission rollers 34 rotate, they drive the conveyor wheel 39 to rotate, which further transports the sagger 6 located on the conveyor wheel 39 into the frame 1 until the sagger 6 comes into contact with the baffle 36.

[0054] The lifting mechanism 4 includes a lifting fixing frame 42 disposed inside the frame 1. The bottom of the inner side of the frame 1 is fixedly connected to the bottom of the bracket 46. The mounting end of the lifting cylinder 41 is fixedly connected to the top of the bracket 46. The top of the output end of the lifting cylinder 41 is fixedly connected to the floating joint 45. The top of the lifting fixing frame 42 is fixedly connected to the bottom of the mounting plate 43. The bottom of the lifting fixing frame 42 is fixedly connected to the top of the support plate 44. The bottom of the mounting plate 43 is fixedly connected to the top of the floating joint 45. A telescopic sleeve is fitted over the floating joint 45. The upper end of the telescopic sleeve is fixedly connected to the bottom of the mounting plate 43. The lower end of the telescopic sleeve is fixedly connected to the top of the lifting cylinder 41. This can prevent the output end of the lifting cylinder 41 from being affected by dust accumulation.

[0055] In use, the lifting cylinder 41 is activated, and the output end of the lifting cylinder 41 drives the floating joint 45 to move upward. When the floating joint 45 moves, it simultaneously drives the mounting plate 43, thereby driving the lifting fixing frame 42 to move upward. This ensures that the longitudinal conveying mechanism 3 at the top of the lifting fixing frame 42 is at the same height as the conveyor belt at the kiln outlet, so that the sagger 6 can be transferred onto the conveyor wheel 39 without obstruction. After the sagger 6 comes into contact with the baffle 36, the lifting cylinder 41 is activated again. The output end of the lifting cylinder 41 drives the floating joint 45 to move downward, further causing the lifting fixing frame 42 to move downward. This makes the height of the longitudinal conveying mechanism 3 lower than that of the transverse conveying mechanism 2. At this time, the sagger 6 is supported by the double-speed chain conveyor belt 22 of the transverse conveying mechanism 2, allowing the sagger 6 to be transported out by the transverse conveying mechanism 2.

[0056] The rack and pinion synchronous lifting mechanism 5 includes four rack and pinion lifters 51 located at the bottom of the inner side of the frame 1. Four rack and pinion lifters 51 are fixedly installed at the four corners of the top of the bracket 46. Each rack and pinion lifter 51 includes a base 511 at a fixed end and a pinion column 512 at a movable end. The bottom of the base 511 of the rack and pinion lifter 51 extends through the top of the bracket 46 to the bottom of the bracket 46. The four rack and pinion lifters 51 are connected in series by four connecting shafts 52 to form a whole, thereby realizing the function of synchronous lifting. The mounting end of the third motor 53 is fixedly connected to the side of the top of the bracket 46 near the gearbox 2 54. The surface of the connecting shaft 52 near the third motor 53 is fitted with the gearbox 2 54. The output end of the third motor 53 is fixedly connected to the input end of the gearbox 2 54. The bottom of the gearbox 2 54 is fixedly connected to the top of the bracket 46.

[0057] When in use, the third motor 53 is turned on, and the output end of the third motor 53 drives the gearbox 2 54. The output end of the gearbox 2 54 drives the connecting shaft 52 to rotate. Through the transmission of the connecting shaft 52, the pinions 512 of the four rack lifters 51 are raised and lowered synchronously, and the top of the pinion 512 abuts against the bottom of the support plate 44, which can provide support for the lifting fixing frame 42 and enhance stability.

[0058] The implementation principle of the transplanting machine according to an embodiment of this application is as follows: First, the lifting cylinder 41 is turned on, which drives the longitudinal conveying mechanism 3 to move upward, so that the surface of the conveying wheel 39 on the transmission roller 34 is higher than the surface of the double speed chain 222 on the double speed chain conveyor belt 22. Then, the second motor 31 is started, which makes the transmission roller 34 and the conveying wheel 39 rotate, thereby making the sagger 6 move into the frame 1. When the sagger 6 abuts against the baffle 36, the lifting cylinder 41 moves downward, so that the bottom of the sagger 6 is supported by the double speed chain 222 of the double speed chain conveyor belt 22. Then, the first motor 21 is started, which makes the transverse conveying mechanism 2 transport the sagger 6 transversely.

[0059] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A transplanting machine for plants after baking, characterized in that: Includes a frame (1) and a sagger (6) to be transported. The frame (1) is provided with a transverse conveying mechanism (2) for conveying the sagger (6) inside the frame (1) out. The frame (1) is provided with a longitudinal conveying mechanism (3) for receiving the sagger (6) at the kiln outlet into the frame (1). A lifting mechanism (4) for controlling the lifting is provided below the longitudinal conveying mechanism (3). The frame (1) is provided with a rack and pinion synchronous lifting mechanism (5) for assisting the lifting mechanism (4) in lifting. The transverse conveying mechanism (2) includes a double-speed chain conveyor belt (22) fixedly installed inside the frame (1), a first motor (21) for driving the double-speed chain conveyor belt (22) is provided below the double-speed chain conveyor belt (22), and a gearbox (23) is provided above the first motor (21). The longitudinal conveying mechanism (3) includes a support frame (37) set inside the frame (1). Two fixed plates (35) are fixedly set at both ends of the support frame (37). A plurality of transmission rollers (34) are rotatably set on the inner side of the two fixed plates (35). A connecting plate (312) for supporting the transmission rollers (34) is set below the transmission rollers (34). A second motor (31) for driving the transmission rollers (34) to rotate is fixedly set on the side of the fixed plate (35). A transmission gear set (32) is rotatably set on the side of the fixed plate (35). A transmission chain (33) is sleeved on the surface of the gears of the transmission gear set (32). A plurality of conveying wheels (39) are fixedly sleeved on the surface of the transmission rollers (34). The lifting mechanism (4) includes a lifting fixing frame (42) disposed inside the frame (1). A bracket (46) for fixing and installing a lifting cylinder (41) is fixedly disposed at the bottom inside the frame (1). A floating joint (45) is fixedly disposed at the top of the lifting cylinder (41). An installation plate (43) fixed to the floating joint (45) is fixedly disposed at the top of the lifting fixing frame (42). A support plate (44) is fixedly disposed at the bottom of the lifting fixing frame (42). The rack and pinion synchronous lifting mechanism (5) includes four rack and pinion lifters (51) located at the bottom of the inner side of the frame (1). A connecting shaft (52) is provided between each pair of adjacent rack and pinion lifters (51). A third motor (53) is provided at the bottom of the inner side of the frame (1) for driving the rack and pinion lifters (51) to lift.

2. The oven-loading transplanter according to claim 1, characterized in that: The surface of the fixing plate (35) is provided with a square groove (38) that engages with the double-speed chain conveyor belt (22).

3. The oven-loading transplanter according to claim 1, characterized in that: The top of the rack and pinion jack (51) abuts against the support plate (44).

4. The oven-loading transplanter according to claim 1, characterized in that: A baffle (36) is fixedly installed on the upper inner side of the frame (1).

5. A transplanting machine for oven-baked plants according to claim 1, characterized in that: The bottom of the fixing plate (35) is fixedly connected to the top of the lifting fixing frame (42).

6. The oven-loading transplanter according to claim 1, characterized in that: The output end of the third motor (53) is provided with a gearbox two (54), and the surface of the connecting shaft (52) is fixedly connected to the output end of the gearbox two (54).

7. The oven-loading transplanter according to claim 1, characterized in that: The surface of the conveyor wheel (39) is higher than the surface of the double-speed chain conveyor belt (22).

8. The oven-loading transplanter according to claim 1, characterized in that: The bottom of the sagger (6) abuts against the surface of the double-speed chain conveyor belt (22).

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