Movable batching device
By designing a mobile batching device and utilizing the automated control of the batching rack, feeding mechanism, connecting components, and drive components, the problem of low production efficiency caused by manual intervention is solved, and efficient mixing ratios and continuous production are achieved.
Patent Information
- Application Number
- CN202520071142.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Existing batching equipment requires manual intervention, resulting in low production efficiency and making it difficult to achieve efficient mixing ratios and continuous production.
A mobile batching device was designed, comprising a batching rack, a feeding mechanism, a connecting component, an adjusting component, and a driving component. Through automated control, it achieves fixed flow transfer and proportional adjustment of raw materials, thereby improving batching efficiency.
It achieves automated, fixed-ratio continuous batching, improving production efficiency, reducing operational difficulty, and adapting to the needs of continuous processing technology.
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Figure CN223645675U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ingredient container technology, specifically a movable ingredient dispensing device. Background Technology
[0002] In industrial production, when multiple raw materials are mixed, it is often necessary to control the proportion of the mixture. In continuous production, in order to achieve high mixing efficiency, a suitable batching device is required. However, common batching devices require manual intervention or the use of related tools to complete the transfer of materials, which increases the workload and reduces production efficiency. Therefore, it is necessary to develop a new type of mobile batching device to solve the shortcomings of existing technologies. Utility Model Content
[0003] To address the problems mentioned in the background section, this invention provides a mobile batching device with advantages of high production efficiency and adjustability.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a movable batching device, including a batching rack, the batching rack having a plurality of batching bins inside, a feeding mechanism connected to the bottom of each batching bin, a connecting component passing through the feeding mechanism, an adjusting component sleeved inside the connecting component, a conveyor belt arranged below the plurality of batching bins, two transmission rods internally connected to the conveyor belt, both ends of the two transmission rods being sleeved inside the batching rack via bearings, the rear ends of the transmission rods and the connecting component extending to the back of the batching rack and connected to a drive component, a support plate located between the two transmission rods being fitted to the top of the inner cavity of the conveyor belt, and the front and rear sides of the support plate being fixedly installed on the batching rack.
[0005] Preferably, the feeding mechanism includes a feeding nozzle integrally formed on the bottom of the feeding hopper, the feeding nozzle having a feeding cavity inside, and the top of the feeding cavity communicating with the feeding nozzle.
[0006] Preferably, a feeding roller is sleeved inside the feeding cavity, the outer diameter of the feeding roller is adapted to the inner diameter of the feeding cavity, and a plurality of feeding grooves are evenly distributed on the outer surface of the feeding cavity. A rubber membrane is fixedly sleeved at the opening of the feeding groove, and the bottom of the rubber membrane is tightly fitted to the inner wall of the feeding groove.
[0007] Preferably, the connecting component includes a connecting pipe fixedly sleeved between the middle of the feeding roller and several feeding grooves. The connecting pipe has a hollow structure. One end of the outer surface of the connecting pipe is provided with several evenly distributed second through holes. One end of the feeding roller is provided with several evenly distributed first through holes. The several second through holes correspond one-to-one with the first through holes. The two ends of the first through holes are respectively connected to the feeding grooves and the second through holes.
[0008] Preferably, the adjusting component is connected to the other end of the connecting pipe, and a limit ring is fixedly sleeved on the end of the connecting pipe near the second through hole.
[0009] Preferably, the adjusting assembly includes an adjusting piston that is sealed inside the connecting pipe. One side of the adjusting piston is in contact with a limiting ring, and the other side of the adjusting piston is fixedly connected to an adjusting chain. A positioning screw is inserted inside the adjusting chain, and the lower end of the positioning screw is threaded into the inside of the connecting pipe.
[0010] Preferably, the drive assembly consists of a transmission belt, a drive motor, and several pulleys. The pulleys are sleeved inside the transmission belt. The front end of the output shaft of the drive motor is fixedly connected to the rear end of one of the transmission rods. The front end of one of the pulleys is fixedly connected to the rear end of another transmission rod. The remaining pulleys are correspondingly and fixedly connected to several connecting pipes.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. Due to the setting of the feeding mechanism, the raw materials in the batching bin can be transferred to the conveyor belt at a fixed flow rate with the cooperation of the connecting components, thereby completing the continuous batching work with a fixed ratio, which greatly improves the batching efficiency and can adapt to the needs of subsequent continuous processing technology.
[0013] 2. Due to the connection component, this utility model allows workers to easily change the volume of the top of the rubber membrane in the feeding trough with the help of the adjustment component. By adjusting the volume of the top of the rubber membrane in the feeding trough on different feeding roller surfaces, the adjustment ratio and transfer rate can be achieved.
[0014] 3. Due to the configuration of the drive component, the lower action of the batching component, in cooperation with the connecting component, can be linked with the transmission rod to the conveying base of the mixed materials, thereby achieving the effect of coordinated operation of batching and conveying, effectively improving work efficiency and reducing operation difficulty. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a front view of the present invention;
[0017] Figure 3 This is a schematic diagram of the material mixing hopper and its bottom of the present invention;
[0018] Figure 4 for Figure 3 A partial schematic diagram of the front sectional view of the central structure;
[0019] Figure 5 This is a cross-sectional view of the side of the feed roller of this utility model.
[0020] In the diagram: 1. Batching rack; 2. Batching bin; 3. Feeding mechanism; 31. Feeding nozzle; 32. Feeding chamber; 33. Feeding roller; 34. Rubber diaphragm; 35. First through hole; 4. Connecting component; 41. Connecting pipe; 42. Second through hole; 43. Limiting ring; 5. Adjusting component; 51. Adjusting piston; 52. Adjusting chain; 53. Positioning screw; 6. Conveyor belt; 7. Transmission rod; 8. Drive component; 81. Transmission belt; 82. Pulley; 83. Drive motor; 9. Support plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 5 As shown, this utility model provides a movable batching device, including a batching rack 1. The batching rack 1 has several batching bins 2 inside. A feeding mechanism 3 is connected to the bottom of each batching bin 2. A connecting component 4 passes through the feeding mechanism 3. An adjusting component 5 is sleeved inside the connecting component 4. A conveyor belt 6 is arranged below the batching bins 2. Two transmission rods 7 are internally connected to the conveyor belt 6. Both ends of the two transmission rods 7 are sleeved inside the batching rack 1 via bearings. The rear ends of the transmission rods 7 and the connecting component 4 extend to the back of the batching rack 1 and are connected to a driving component 8. A support plate 9 located between the two transmission rods 7 is attached to the top of the inner cavity of the conveyor belt 6. The front and rear sides of the support plate 9 are fixedly installed on the batching rack 1. Due to the feeding mechanism 3, with the cooperation of the connecting component 4, the raw materials in the batching bins 2 can be transferred to the conveyor belt 6 at a fixed flow rate, thereby completing the continuous batching work with a fixed ratio, greatly improving batching efficiency, and adapting to the needs of subsequent continuous processing.
[0023] like Figure 4 As shown, the feeding mechanism 3 includes a feeding nozzle 31 integrally formed at the bottom of the feeding bin 2. The feeding nozzle 31 has a feeding cavity 32 inside, and the top of the feeding cavity 32 is connected to the feeding nozzle 31.
[0024] like Figure 4 and Figure 5As shown, a feeding roller 33 is sleeved inside the feeding cavity 32. The outer diameter of the feeding roller 33 is matched with the inner diameter of the feeding cavity 32. A plurality of feeding grooves are evenly distributed on the outer surface of the feeding cavity 32. A rubber membrane 34 is fixedly sleeved at the opening of the feeding groove. The bottom of the rubber membrane 34 is tightly fitted to the inner wall of the feeding groove.
[0025] like Figure 4 and Figure 5 As shown, the connecting component 4 includes a connecting pipe 41 fixedly sleeved between the middle of the feeding roller 33 and several feeding grooves. The connecting pipe 41 is a hollow structure. One end of the outer surface of the connecting pipe 41 is provided with several evenly distributed second through holes 42. One end of the feeding roller 33 is provided with several evenly distributed first through holes 35. The several second through holes 42 correspond one-to-one with the first through holes 35. The two ends of the first through holes 35 are respectively connected to the feeding groove and the second through hole 42. Due to the setting of the connecting component 4, with the cooperation of the adjusting component 5, it is convenient for the operator to change the volume of the top of the rubber membrane 34 in the feeding groove. In this way, by adjusting the volume of the top of the rubber membrane 34 in the feeding groove on different feeding rollers 33, the effect of adjusting the ratio and transfer rate can be achieved.
[0026] like Figure 5 As shown, the adjusting component 5 is connected to the other end of the connecting pipe 41, and a limit ring 43 is fixedly sleeved on the end of the connecting pipe 41 near the second through hole 42.
[0027] like Figure 5 As shown, the adjusting assembly 5 includes an adjusting piston 51 that is sealed inside the connecting pipe 41. One side of the adjusting piston 51 is in contact with the limiting ring 43, and the other side of the adjusting piston 51 is fixedly connected to an adjusting chain 52. A positioning screw 53 is inserted inside the adjusting chain 52, and the lower end of the positioning screw 53 is threaded into the inside of the connecting pipe 41. Due to the setting of the positioning screw 53, the position of the adjusting chain 52 is fixed with the cooperation of the connecting pipe 41. Then, under the action of the deformation restoring force of the rubber diaphragm 34, the position of the adjusted adjusting piston 51 can be fixed, thereby fixing the volume of the top of the rubber diaphragm 34 in the feeding trough after adjustment.
[0028] like Figure 2 As shown, the drive assembly 8 consists of a transmission belt 81, a drive motor 83, and several pulleys 82. The pulleys 82 are sleeved inside the transmission belt 81. The front end of the output shaft of the drive motor 83 is fixedly connected to the rear end of one of the transmission rods 7. The front end of one of the pulleys 82 is fixedly connected to the rear end of another transmission rod 7. The remaining pulleys 82 are correspondingly and fixedly connected to several connecting pipes 41. Due to the configuration of the drive assembly 8, with the cooperation of the connecting assembly 4, the action of the batching can be linked with the transmission rod 7 to the conveying base of the mixed materials, thereby achieving the effect of coordinated operation of batching and conveying, effectively improving work efficiency and reducing operation difficulty.
[0029] Working principle and usage process of this utility model:
[0030] Pull out the positioning screw 53 to release the adjusting chain 52. Then, under the elastic restoring force of the rubber diaphragm 34, a negative pressure is generated in the feeding groove. This causes the air inside the connecting pipe 41 to be drawn out through the limiting ring 43 and the first through hole 35, which in turn pulls the adjusting piston 51, reducing the volume of the top of the rubber diaphragm 34 in the feeding groove. Pulling the adjusting chain 52 will pull the adjusting piston 51, creating a negative pressure in the connecting pipe 41. This, in turn, draws out the air at the bottom of the rubber diaphragm 34 in the feeding groove with the cooperation of the limiting ring 43 and the first through hole 35, causing the rubber diaphragm 34 to further deform and expand, increasing the volume of the top of the rubber diaphragm 34 in the feeding groove. After the adjustment is completed, the lower end of the positioning screw 53 is threaded through the tightened adjusting chain 52 and screwed into the connecting pipe 41.
[0031] Based on the proportion of multiple raw materials, the feeding mechanism 3 at the bottom of several batching bins 2 is adjusted through the above steps. Then, the drive motor 83 is turned on, and the conveyor belt 6 is driven to move through the cooperation of two transmission rods 7. The movement of one of the transmission rods 7 can cause several connecting pipes 41 to rotate simultaneously with the cooperation of several pulleys 82 and transmission belts 81. The rotation of the connecting pipes 41 can drive the corresponding feeding rollers 33 to rotate. The rotation of the feeding rollers 33 can transfer the raw materials on their respective tops through the feeding grooves on their surfaces with the cooperation of the feeding chamber 32, thereby completing the continuous batching work with a fixed proportion.
[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A movable dispensing device, comprising a dispensing rack (1), characterized in that: The mixing rack (1) is provided with several mixing bins (2) inside. The bottom of the mixing bins (2) is connected to a feeding mechanism (3). A connecting component (4) is passed through the feeding mechanism (3). An adjusting component (5) is sleeved inside the connecting component (4). A conveyor belt (6) is provided below the several mixing bins (2). The conveyor belt (6) is connected to two transmission rods (7) on the left and right. Both ends of the two transmission rods (7) are sleeved inside the mixing rack (1) through bearings. The rear ends of the transmission rods (7) and the connecting component (4) extend to the back of the mixing rack (1) and are connected to a driving component (8). The top of the inner cavity of the conveyor belt (6) is fitted with a support plate (9) located between the two transmission rods (7). The front and rear sides of the support plate (9) are fixedly installed on the mixing rack (1).
2. The movable dispensing device according to claim 1, characterized in that: The feeding mechanism (3) includes a feeding nozzle (31) integrally formed at the bottom of the feeding bin (2). The feeding nozzle (31) has a feeding cavity (32) inside, and the top of the feeding cavity (32) is connected to the feeding nozzle (31).
3. The movable dispensing device according to claim 2, characterized in that: The feeding cavity (32) is fitted with a feeding roller (33), the outer diameter of the feeding roller (33) is adapted to the inner diameter of the feeding cavity (32), and a plurality of feeding grooves are evenly distributed on the outer surface of the feeding cavity (32). A rubber membrane (34) is fixedly fitted at the opening of the feeding groove, and the bottom of the rubber membrane (34) is tightly fitted to the inner wall of the feeding groove.
4. The movable dispensing device according to claim 3, characterized in that: The connecting component (4) includes a connecting pipe (41) fixedly sleeved between the middle of the feeding roller (33) and several feeding grooves. The connecting pipe (41) is a hollow structure. One end of the outer surface of the connecting pipe (41) is provided with several evenly distributed second through holes (42). One end of the feeding roller (33) is provided with several evenly distributed first through holes (35). The several second through holes (42) correspond one-to-one with the first through holes (35). The two ends of the first through holes (35) are respectively connected to the feeding groove and the second through hole (42).
5. The movable dispensing device according to claim 4, characterized in that: The adjustment component (5) is connected to the other end of the connecting pipe (41), and a limit ring (43) is fixedly sleeved on the end of the connecting pipe (41) near the second through hole (42).
6. The movable dispensing device according to claim 4, characterized in that: The adjusting assembly (5) includes an adjusting piston (51) that is sealed inside the connecting pipe (41). One side of the adjusting piston (51) is in contact with a limiting ring (43), and the other side of the adjusting piston (51) is fixedly connected to an adjusting chain (52). A positioning screw (53) is inserted inside the adjusting chain (52), and the lower end of the positioning screw (53) is threaded into the inside of the connecting pipe (41).
7. The movable dispensing device according to claim 4, characterized in that: The drive assembly (8) consists of a transmission belt (81), a drive motor (83), and several pulleys (82). The pulleys (82) are sleeved inside the transmission belt (81). The front end of the output shaft of the drive motor (83) is fixedly connected to the rear end of one of the transmission rods (7). The front end of one of the pulleys (82) is fixedly connected to the rear end of another transmission rod (7). The remaining pulleys (82) correspond one-to-one with several connecting pipes (41) and are fixedly connected.