Foaming ceramic plate conveyor
By designing a double-rail belt conveyor structure with a movable transverse conveyor belt and guide rails, the problem of single-person loading of foamed ceramic panels was solved, the loading efficiency was improved, and the labor intensity of workers was reduced.
Patent Information
- Application Number
- CN202423148911.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In existing technologies, it is difficult for a single person to transfer foamed ceramic panels from the trolley to the lifting conveyor during the transfer process, which affects the efficiency of the panels being loaded.
A foamed ceramic board conveyor was designed, comprising an ascending conveyor, a movable transverse conveyor belt, and guide rails. It adopts a double-rail belt conveyor and pulley structure to realize the movement of the movable transverse conveyor and the guidance of the guide rails, thus solving the problem of sliding transfer of foamed ceramic boards.
It enables single-person operation, improves board loading efficiency, reduces worker workload, and simplifies the board loading process.
Smart Images
Figure CN223645728U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a foamed ceramic plate conveyor, belonging to the field of conveyors. Background Technology
[0002] Foamed ceramic panels possess advantages such as lightweight, high strength, fire resistance, water and moisture resistance, thermal insulation, sound insulation and noise reduction, environmental friendliness, stable performance, and good weather resistance. During production, workers need to transfer the fired foamed ceramic panels to subsequent processing lines using trolleys. Although foamed ceramic panels are lightweight, their generally large size makes it difficult for one person to place the panels from the trolley onto the production conveyor line. When used with a standard lifting conveyor, the trolley restricts the loading process; after a certain number of panels are loaded, the distance between the panels on the trolley and the lifting conveyor becomes too great, making it difficult for a single person to place the panels onto the conveyor, thus affecting loading efficiency. Summary of the Invention
[0003] Based on the problems described in the background, the problem that this utility model aims to solve is:
[0004] Based on the actual situation of the foamed ceramic board transfer process, a conveyor was designed to assist workers in loading the boards, enabling individual workers to load the boards.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A foamed ceramic board conveyor includes an ascending conveyor, a movable transverse conveyor belt, and guide rails. The movable transverse conveyor is a double-rail belt conveyor with belt supports between the belt drive pulleys. One end of the ascending conveyor is connected to downstream equipment, and the other end is fixed between the two rails of the movable transverse conveyor. Guide rails are laid on the bottom surfaces of both sides of the ascending conveyor, and pulleys are provided at the lower end of the support frame of the movable transverse conveyor, with the pulleys slidably connected to the guide rails.
[0007] Preferably, the dual tracks of the movable transverse conveyor are two belt conveyors, and the two belt conveyors are coaxially connected; the belt support consists of a support plate and a roller chain, the roller chain is fixed to the top of the support plate, and the belt rests on the rollers of the roller chain.
[0008] Preferably, the rising conveyor is a double-track belt conveyor, and a transition conveyor is coaxially connected to the lower end of the rising conveyor belt; the transition conveyor is a double-track belt conveyor and has no belt support; the rising conveyor has belt support.
[0009] Working principle: This utility model adds a movable horizontal conveyor to the ordinary lifting conveyor and adopts a double-rail belt conveyor. Pulleys are set to enable the movable horizontal conveyor to move. The trolley can pass through the bottom of the movable horizontal conveyor. Whenever the plate is too far away from the movable horizontal conveyor, the conveyor can be dragged to reduce the distance. The guide rails on the ground can prevent the movable horizontal conveyor from deviating or being dragged excessively during the movement, which could damage the circuit.
[0010] Considering that belts transporting heavy objects require support, otherwise transportation efficiency will be affected and the belts will easily be deformed; the support plate of this utility model is fixed with a roller chain, which can not only provide good support for the belt, but also provide rolling friction to reduce friction loss.
[0011] The transition conveyor acts as a buffer between the movable lateral conveyor and the ascending conveyor. It has limited capacity to withstand gravity, so it does not have overly rigid supports, allowing the plate to smoothly transition from lateral displacement to oblique upward displacement.
[0012] The beneficial effects of this utility model are:
[0013] This invention is simple to operate, requiring only one person to load the panels. The operator simply drags the movable transverse conveyor belt and lays the foamed ceramic panels on it, effectively improving the assistance provided to the workers, reducing their workload, and increasing loading efficiency. Attached Figure Description
[0014] Figure 1 This is a front view of the present utility model.
[0015] Figure 2 Top view of this utility model
[0016] In the diagram: 1 is a movable horizontal conveyor; 2 is an upward conveyor; 3 is a transition conveyor; 4 is a guide rail; 11 is a belt drive wheel; 12 is a belt support; 13 is a support frame; 14 is a pulley; 121 is a support plate; 122 is a roller chain. Detailed Implementation
[0017] Example 1
[0018] A foamed ceramic board conveyor includes an ascending conveyor 2, a movable transverse conveyor belt 1, and guide rails 4. The movable transverse conveyor 1 is a double-rail belt conveyor, with belt supports 12 provided between belt drive pulleys 11. One end of the ascending conveyor 2 is connected to downstream equipment, and the other end is fixed between the two rails of the movable transverse conveyor 1. Guide rails 4 are laid on the bottom surfaces of both sides of the ascending conveyor 2, and pulleys 14 are provided at the lower end of the support frame 13 of the movable transverse conveyor 1, with the pulleys 14 slidably connected to the guide rails 4.
[0019] The movable transverse conveyor 1 has two tracks, which are two belt conveyors connected coaxially. The belt support 12 consists of a support plate 121 and a roller chain 122. The roller chain 122 is fixed to the top of the support plate 121, and the belt 13 rests on the rollers of the roller chain 122.
[0020] The rising conveyor 2 is a double-track belt conveyor, and the lower end of the rising conveyor belt 2 is coaxially connected to a transition conveyor 3; the transition conveyor 3 is a double-track belt conveyor, but without belt support 12; the rising conveyor 2 has belt support 12.
[0021] This invention is simple to operate, requiring only one person to load the panels. The operator simply drags the movable transverse conveyor belt 1 to place the foamed ceramic panels onto it, effectively improving the assistance provided to the workers, reducing their workload, and increasing loading efficiency.
Claims
1. A foamed ceramic board conveyor, comprising an ascending conveyor (2), characterized in that, It also includes a movable transverse conveyor belt (1) and guide rails (4). The movable transverse conveyor (1) is a double-rail belt conveyor with belt support (12) between the belt drive wheels (11). One end of the lifting conveyor (2) is connected to the downstream equipment, and the other end is fixed between the double rails of the movable transverse conveyor (1). Guide rails (4) are laid on the bottom surfaces on both sides of the lifting conveyor (2). The lower end of the support frame (13) of the movable transverse conveyor (1) is provided with pulleys (14), and the pulleys (14) are slidably connected to the guide rails (4).
2. The foamed ceramic plate conveyor according to claim 1, characterized in that, The movable transverse conveyor (1) has two belt conveyors on its double track, and the two belt conveyors are coaxially connected. The belt support (12) consists of a support plate (121) and a roller chain (122). The roller chain (122) is fixed on the top of the support plate (121), and the belt (13) rests on the rollers of the roller chain (122).
3. The foamed ceramic plate conveyor according to claim 1, characterized in that, The rising conveyor (2) is a double-track belt conveyor, and the lower end of the rising conveyor belt (2) is coaxially connected to a transition conveyor (3); the transition conveyor (3) is a double-track belt conveyor, and has no belt support (12); the rising conveyor (2) has a belt support (12).