Industrial cable reel

Abstract

The utility model provides an industrial cable wire spool which comprises a supporting base plate, supporting frames, a pushing support, a movable end supporting structure, a fixed support, a fixed end supporting structure and a wire spool, the supporting frames are fixedly installed on the surface of the supporting base plate, and the pushing support and the fixed support are fixedly installed on the tops of the two supporting frames respectively. The movable end supporting structure is installed at the inner end of the pushing support in a sliding mode. The fixed end supporting structure is fixedly installed at the inner end of the fixed support, and the wire coil is clamped between the movable end supporting structure and the fixed end supporting structure. Due to the arrangement of the movable end supporting structure and the wire coil, equipment vibration is small, cables are wound evenly, the wire coil is loosened, winding is firm, production efficiency is high, and product quality is high.

Description

Technical Field

[0001] This utility model relates to the field of winding reel technology, and in particular to an industrial cable winding reel. Background Technology

[0002] With the rapid development of modern industrial technology, cables are increasingly widely used in various equipment, communications, energy, and automated control systems. To meet the demands of efficient, stable, and precise cable manufacturing, cable winding machines, as indispensable equipment in the cable production process, are widely used in the winding, sorting, and storage of cables.

[0003] Existing cable winding technologies primarily rely on mechanical structures and simple electrical controls for winding operations. These devices are generally quite simple in construction, making them prone to problems such as excessive equipment vibration, uneven cable winding, loose coils, and insufficient winding tightness. Especially in large-scale production and high-precision environments, the performance of traditional equipment often fails to meet expected production standards, resulting in low production efficiency and unstable product quality.

[0004] Therefore, it is essential to invent an industrial cable winding reel. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides an industrial cable winding reel, solving the issues of excessive equipment vibration, uneven cable winding, loose reel, loose winding, low production efficiency, and unstable product quality that still exist with existing winding reels. An industrial cable winding reel includes a support base plate, a support frame, a pushing bracket, a moving end support structure, a fixed bracket, a stationary end support structure, and a reel. The support frame is fixedly mounted on the surface of the support base plate, and the pushing bracket and fixed bracket are respectively fixedly mounted on the top of two sets of support frames. The moving end support structure is slidably mounted on the inner end of the pushing bracket. The stationary end support structure is fixedly mounted on the inner end of the fixed bracket, and the reel is sandwiched between the moving end support structure and the stationary end support structure.

[0006] The moving end support structure includes a movable bracket, a drive motor, a transmission belt, a drive shaft, and a meshing wheel. The movable bracket is slidably mounted on the inner end of the push bracket, and the drive motor is fixedly mounted on the movable bracket. The drive shaft is rotatably mounted on the inner end of the movable bracket via a bearing bracket, and the transmission belt meshes with the drive motor and the drive shaft. The meshing wheel is fixedly mounted on both ends of the drive shaft.

[0007] The spool includes a winding roller, a positioning plate, a holding groove, and an engagement groove. The positioning plate is fixedly installed at both ends of the winding roller, and the holding groove is opened inside the positioning plate. The engagement groove is opened on the outside of the positioning plate and engages between the moving end support structure and the fixed end support structure.

[0008] The moving-end support structure is a device that can move away from or closer to the spool by pushing the support bracket. The drive motor drives the drive shaft via a transmission belt, thereby rotating the meshing wheels. The meshing wheels consist of four steel wheels, each wrapped with a non-slip rubber sleeve. These wheels serve the following functions: ① Supporting and tightening the spool: The moving-end support structure is slidably mounted on the inner end of the push bracket, allowing the spool to be tightened or loosened as needed. This adjustment ensures the spool remains stable during winding, preventing loosening or misalignment. ② Position adjustment: The moving-end support structure is equipped with a drive system, including a drive motor, transmission belt, and drive shaft. The drive motor drives the drive shaft via the transmission belt, causing the meshing wheels to rotate. This drive system allows the spool to rotate at a predetermined speed or in a predetermined manner during winding. ③ Adjusting the spool's rotation direction: The moving-end support structure can also change the spool's rotation mode by adjusting the rotation direction or speed of the drive motor to adapt to different winding requirements. The fit between the meshing wheel and the moving end support structure ensures the smooth rotation of the spool.

[0009] The reel employs a plastic disc structure and can rotate horizontally via a moving-end support structure and a fixed-end support structure. The internal meshing groove of the reel engages with the outer side of the meshing wheel, allowing it to levitate in mid-air. It serves the following functions: ① Cable support: The reel is the core component carrying the cable during the cable winding process. It holds and supports the cable, ensuring it is neatly wound onto the reel during winding; ② Maintaining cable stability: The engagement between the reel and the moving-end and fixed-end support structures ensures the stability of the cable winding. The meshing groove, in conjunction with the meshing wheel, allows the reel to operate stably, preventing the cable from deviating from the intended trajectory.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] 1. The moving end support structure of this utility model has the following functions: ① Supporting and tightening the wire reel:

[0012] The moving-end support structure is slidably mounted on the inner end of the push bracket, allowing the spool to be tightened or loosened as needed. This adjustment ensures the spool remains stable during winding, preventing loosening or misalignment; ② Position adjustment function:

[0013] The moving end support structure is equipped with a drive system, including a drive motor, a transmission belt, and a drive shaft.

[0014] The drive motor drives the drive shaft via a transmission belt, which in turn causes the meshing wheel to rotate. This drive system allows the spool to rotate at a predetermined speed or in a predetermined manner during winding; ③ Adjusting the spool's rotation direction: The moving end support structure can also change the spool's rotation mode by adjusting the rotation direction or speed of the drive motor to adapt to different winding requirements. The cooperation between the meshing wheel and the moving end support structure ensures the smooth rotation of the spool.

[0015] 2. The cable reel of this utility model has the following functions: ① Carrying the cable: The cable reel is the core component that carries the cable during the cable winding process. It is used to place and support the cable, ensuring that the cable can be neatly wound on the reel during winding; ② Maintaining cable stability: The meshing between the cable reel and the moving end support structure and the fixed end support structure ensures the stability of the cable winding. The meshing groove cooperates with the meshing wheel, enabling the cable reel to operate stably and preventing the cable from deviating from the predetermined trajectory. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is an enlarged view of section A of this utility model.

[0018] Figure 3 This is an enlarged view of section B of this utility model.

[0019] Support base plate 1, support frame 2, push bracket 3, moving end support structure 4, moving bracket 41, drive motor 42, transmission belt 43, drive shaft 44, meshing wheel 45, fixed bracket 5, fixed end support structure 6, wire spool 7, winding roller 71, positioning plate 72, holding groove 73, meshing groove 74. Detailed Implementation

[0020] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0021] As attached Figure 1 To be continued Figure 3 As shown.

[0022] This utility model provides an industrial cable winding reel, comprising a support base plate 1, a support frame 2, a push bracket 3, a moving end support structure 4, a fixed bracket 5, a fixed end support structure 6, and a cable reel 7. The support frame 2 is fixedly mounted on the surface of the support base plate 1, and the push bracket 3 and the fixed bracket 5 are respectively fixedly mounted on the top of two sets of support frames 2. The moving end support structure 4 is slidably mounted on the inner end of the push bracket 3. The fixed end support structure 6 is fixedly mounted on the inner end of the fixed bracket 5, and the cable reel 7 is sandwiched between the moving end support structure 4 and the fixed end support structure 6.

[0023] The moving end support structure 4 includes a movable bracket 41, a drive motor 42, a transmission belt 43, a drive shaft 44, and a meshing wheel 45. The movable bracket 41 is slidably mounted on the inner end of the push bracket 3, and the drive motor 42 is fixedly mounted on the movable bracket 41. The drive shaft 44 is rotatably mounted on the inner end of the movable bracket 41 through a bearing bracket, and the transmission belt 43 meshes with the drive motor 42 and the drive shaft 44. The meshing wheel 45 is fixedly mounted on both ends of the drive shaft 44.

[0024] The spool 7 includes a winding roller 71, a positioning plate 72, a holding groove 73, and an engagement groove 74. The positioning plate 72 is fixedly installed at both ends of the winding roller 71, and the holding groove 73 is opened inside the positioning plate 72. The engagement groove 74 is opened on the outside of the positioning plate 72 and engages between the moving end support structure 4 and the fixed end support structure 6.

[0025] The moving end support structure 4 is a whole structure that can move away from or closer to the coil 7 by pushing the support of the bracket 3, and the drive motor 42 can drive the drive shaft 44 to rotate through the transmission belt 43, thereby stimulating the meshing wheel 45 to rotate; the meshing wheel 45 is made of 4 steel metal wheels, and the outer side of the meshing wheel 45 is wrapped with a layer of anti-slip rubber sleeve.

[0026] The spool 7 adopts a plastic disc structure, and the spool 7 can rotate horizontally by the drive of the moving end support structure 4 and the fixed end support structure 6. The meshing groove 74 inside the spool 7 can engage with the outside of the meshing wheel 45, so that it is suspended in mid-air.

[0027] This equipment has the following significant advantages over existing technologies:

[0028] Improve winding accuracy and stability

[0029] This equipment, through the cooperation of the moving end support structure 4 and the fixed end support structure 6, makes the coil 7 more stable during the winding process, avoiding swaying or deviation of the coil. Precise adjustments ensure more uniform and neat cable winding, thereby improving winding quality.

[0030] Automated regulation and control

[0031] The moving end support structure 4, in conjunction with the drive motor 42, transmission belt 43, and meshing pulley 45, achieves automatic fixing of the spool 7. The equipment can automatically adjust the rotation speed and tension of the spool according to requirements, reducing manual intervention and improving work efficiency.

[0032] High-efficiency cable tension control

[0033] The equipment can adjust the cable tension in real time during the winding process, preventing the cable from becoming excessively tight or loose. This makes the cable winding quality more stable and reduces the risk of cable damage.

[0034] Enhanced reliability and durability

[0035] The moving end support structure 4 and the meshing wheel 45 of this equipment are made of high-strength steel and are wrapped with anti-slip rubber sleeves on the outside, enhancing their durability and long-term reliability. Furthermore, the design of the drive system enables the equipment to withstand larger loads and adapt to higher-intensity working requirements.

[0036] Adaptable to various cable specifications

[0037] The cable reel 7 features a flexible design that can accommodate various cable specifications. By adjusting the fit between the meshing groove 74 and the meshing wheel 45, it supports different cable winding requirements. This makes the equipment highly adaptable to various production environments.

[0038] Reduce human error

[0039] Because the equipment uses an automated drive and adjustment system, human error is reduced. Operators only need to set the initial parameters, and the equipment can automatically complete the winding process, minimizing the impact of human factors on production quality.

[0040] Optimized spatial layout and compact design

[0041] The equipment features a compact support structure and a small overall footprint, facilitating installation and operation in limited workspaces. Simultaneously, the support base plate 1 and support frame 2 provide stable support, ensuring smooth equipment operation.

[0042] In summary, this equipment has significant advantages over existing technologies in terms of improving winding accuracy, reducing human error, enhancing stability and adaptability. It can complete cable winding work more efficiently, while also improving the equipment's durability and its ability to adapt to various cable specifications.

[0043] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. An industrial cable winding reel, characterized in that: It includes a support base plate (1), a support frame (2), a push bracket (3), a moving end support structure (4), a fixed bracket (5), a fixed end support structure (6), and a coil (7), wherein: the support frame (2) is fixedly installed on the surface of the support base plate (1), and the push bracket (3) and the fixed bracket (5) are respectively fixedly installed on the top of the two sets of support frames (2), and the moving end support structure (4) is slidably installed on the inner end of the push bracket (3); the fixed end support structure (6) is fixedly installed on the inner end of the fixed bracket (5), and the coil (7) is sandwiched between the moving end support structure (4) and the fixed end support structure (6).

2. The industrial cable winding reel as described in claim 1, characterized in that: The moving end support structure (4) includes a movable bracket (41), a drive motor (42), a transmission belt (43), a drive shaft (44), and a meshing wheel (45). The movable bracket (41) is slidably mounted on the inner end of the push bracket (3), and the drive motor (42) is fixedly mounted on the movable bracket (41). The drive shaft (44) is rotatably mounted on the inner end of the movable bracket (41) through a bearing bracket, and the transmission belt (43) meshes with the drive motor (42) and the drive shaft (44). The meshing wheel (45) is fixedly mounted on both ends of the drive shaft (44).

3. The industrial cable winding reel as described in claim 1, characterized in that: The spool (7) includes a winding roller (71), a positioning plate (72), a gripping groove (73), and a meshing groove (74). The positioning plate (72) is fixedly installed at both ends of the winding roller (71), and the gripping groove (73) is opened inside the positioning plate (72). The meshing groove (74) is opened on the outside of the positioning plate (72) and meshes between the moving end support structure (4) and the fixed end support structure (6).

4. An industrial cable winding reel as described in claim 2, characterized in that: The moving end support structure (4) is able to move away from or closer to the coil (7) by pushing the support of the bracket (3), and the drive motor (42) can drive the drive shaft (44) to rotate through the transmission belt (43), thereby mobilizing the meshing wheel (45) to rotate; the meshing wheel (45) is made of 4 steel metal wheels, and the outer side of the meshing wheel (45) is wrapped with a layer of anti-slip rubber sleeve.

5. An industrial cable winding reel as described in claim 3, characterized in that: The spool (7) adopts a plastic disc structure, and the spool (7) can rotate horizontally by the drive of the moving end support structure (4) and the fixed end support structure (6). The meshing groove (74) inside the spool (7) can engage with the outside of the meshing wheel (45), so that it is suspended in mid-air.

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