Tension control device in polyester filament yarn production
By designing and installing supports and adjustment components in the production of polyester filaments, and using a push spring and roller structure to automatically adjust the tension, the problem of loose polyester filaments on the guide rollers was solved, and the continuity and stability of production were achieved.
Patent Information
- Application Number
- CN202423296139.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing polyester filament production, the tension adjustment device requires manual operation, which causes the polyester filament to become loose on the guide roller, affecting the continuity of production.
A tension control device including a mounting bracket and an adjustment assembly was designed. It automatically adjusts the tension of polyester filament by using a push spring and roller structure. Automatic tension adjustment is achieved by moving the push spring on the mounting base rod through the elastic force of the push spring.
Automatic tension adjustment of polyester filament on the guide roller was achieved, which prevented the polyester filament from becoming loose and ensured the continuity and stability of production.
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Figure CN223646053U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tension control technical field, especially relate to a tension control device in polyester filament production. BACKGROUND
[0002] The polyester filament is made of polyester, and the production process of the polyester filament is various, and can be divided into melt direct spinning and chip spinning according to polyester raw materials.The direct spinning method is that the melt in the polymerization kettle is directly sent to the spinning machine for spinning, and the chip spinning method is that the polyester melt prepared in the polycondensation process is cast, granulated and dried before spinning, and then the chip is melted into melt by a screw extruder for spinning.
[0003] In the prior application No. CN202323537267.8 patent application, a polyester filament winding tension adjusting device is proposed, the winding tension adjusting device is matched by motor, transmission gear, rotating shaft, driven gear, sliding cylinder, sliding groove and adjusting roller, in the production and processing process, the motor drives the transmission gear to rotate and engage with the driven gear, so as to drive the two adjusting rollers to rotate and adjust the distance between the guide wheel, so as to lengthen or shorten the distance, so as to adjust the tension of the polyester filament in the processing process and the guide wheel and the adjusting roller, but when adjusting the tension of the polyester filament, the motor needs to be manually started to adjust, which has a certain hysteresis, so that the polyester filament wound on the guide wheel is easy to loosen, so that the polyester filament is separated from the guide wheel, and finally the normal production and processing of the polyester filament are affected, therefore, a tension control device in polyester filament production is needed to avoid the above problems. UTILITY MODEL CONTENT
[0004] The main purpose of the utility model is to provide a tension control device in polyester filament production, which can effectively solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is:
[0006] A tension control device in polyester filament production, including equipment box, the front end of the equipment box is fixedly installed with mounting bracket, the mounting bracket is composed of mounting base rod and L-shaped mounting plate, the L-shaped mounting plate is two and is symmetrically fixedly installed at the upper and lower ends of the mounting base rod, the mounting base rod is installed with adjusting assembly, the adjusting assembly is composed of first base block, support frame, roller, first connecting frame, first connecting arm, second base block, second connecting frame, second connecting arm and push spring, the support frame is fixedly installed at the front end of the first base block, the roller is rotatably installed on the support frame, the first connecting frame is two and is symmetrically fixedly installed on the first base block, the first connecting arm is two and is rotatably installed on the two first connecting frames respectively, the second base block is located below the first base block, the second connecting frame is two and is symmetrically fixedly installed on the second base block, the second connecting arm is two and is rotatably installed on the two second connecting frames respectively, and the first connecting arm and the second connecting arm are rotatably connected through the pin shaft, the push spring is installed between the first base block and the second base block, and the second base block and the mounting base rod are inserted with fixed pins.
[0007] Preferably, the front end of the equipment box is provided with a plurality of godets.
[0008] Preferably, the mounting bracket is located between the plurality of godets, and the L-shaped mounting plate is fixedly installed at the front end of the equipment box, a plurality of fixed insertion holes are formed in the mounting base rod, and the fixed insertion holes pass through the mounting base rod from front to back.
[0009] Preferably, a first through hole is formed in the first base block of the adjusting assembly, the first through hole passes through the first base block from top to bottom, and the first base block is slidably installed on the mounting base rod through the first through hole.
[0010] Preferably, a second through hole is formed in the second base block of the adjusting assembly, the second through hole passes through the second base block from top to bottom, an installation hole is formed in the second base block at the same time, the installation hole passes through the second base block from front to back, the installation hole and the second through hole are in communication with each other, the second base block is sleeved on the mounting base rod through the second through hole, and the push spring is sleeved on the mounting base rod.
[0011] Preferably, the fixed pins are inserted into the installation hole and the fixed insertion hole.
[0012] Compared with the prior art, the device has the following beneficial effects:
[0013] By setting up mounting brackets and adjusting components, the first base block, support frame, and rollers can move on the mounting base rod according to the tension of the polyester filament. When the tension of the polyester filament wound on the guide wheel is small, under the elastic force of the push spring, the first base block, support frame, and rollers can move upward on the mounting base rod immediately, thereby tightening the polyester filament and preventing it from detaching from the guide wheel due to low tension, thus ensuring normal production and processing of the polyester filament. The presence of the first connecting frame, first connecting arm, second base block, second connecting frame, second connecting arm, and fixing pin can adjust the elastic force of the push spring on the first base block, thereby adjusting the tension of the polyester filament brought by the adjusting components. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 For the present utility model Figure 1 A magnified view of point A;
[0016] Figure 3 This is an exploded view of the adjustment component of this utility model;
[0017] Figure 4 This is a schematic diagram showing the positional relationship between the mounting bracket, the second base block, and the fixing pin of this utility model.
[0018] In the diagram: 1. Equipment housing; 2. Mounting bracket; 3. Adjustment assembly; 4. Guide wheel; 5. Mounting base rod; 6. L-shaped mounting plate; 7. Fixing insertion hole; 8. First base block; 9. First through hole; 10. Support frame; 11. Roller; 12. First connecting frame; 13. First connecting arm; 14. Second base block; 15. Second through hole; 16. Mounting hole; 17. Second connecting frame; 18. Second connecting arm; 19. Push spring; 20. Fixing pin. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, a tension control device for polyester filament production includes an equipment housing 1. A mounting bracket 2 is fixedly installed at the front end of the equipment housing 1. The mounting bracket 2 consists of a mounting base rod 5 and L-shaped mounting plates 6. Two L-shaped mounting plates 6 are symmetrically fixedly installed at the upper and lower ends of the mounting base rod 5. An adjustment assembly 3 is installed on the mounting base rod 5. The adjustment assembly 3 consists of a first base block 8, a support frame 10, rollers 11, a first connecting frame 12, a first connecting arm 13, a second base block 14, a second connecting frame 17, a second connecting arm 18, and a push spring 19. The support frame 10 is fixedly installed... At the front end of the first base block 8, rollers 11 are rotatably mounted on the support frame 10. Two first connecting frames 12 are symmetrically and fixedly mounted on the first base block 8. Two first connecting arms 13 are rotatably mounted on the two first connecting frames 12 respectively. The second base block 14 is located below the first base block 8. Two second connecting frames 17 are symmetrically and fixedly mounted on the second base block 14. Two second connecting arms 18 are rotatably mounted on the two second connecting frames 17 respectively. The first connecting arms 13 and the second connecting arms 18 are rotatably connected together by a pin. A push spring 19 is mounted on the first base block 8. Between block 8 and the second base block 14, fixing pins 20 are inserted into the second base block 14 and the mounting base rod 5. Several guide rollers 4 are installed at the front end of the equipment housing 1. During the production and processing of polyester filament, the polyester filament can be passed sequentially through the guide rollers 4 and simultaneously through the rollers 11. When the polyester filament moves on the guide rollers 4 and the rollers 11, under the elastic force of the push spring 19, the first base block 8, the support frame 10, and the rollers 11 can tension the polyester filament. When the tension of the polyester filament moving on the guide rollers 4 and the rollers 11 decreases, the push spring 19... Under the elastic force, the first base block 8, support frame 10 and roller 11 will slide upward on the mounting base rod 5, thereby tensioning the polyester filament; when it is necessary to adjust the tension of the polyester filament brought by the adjusting component 3, the fixing pin 20 is first pulled out from the second base block 14 and the mounting base rod 5. At this time, the fixing of the second base block 14 will be released, and then the second base block 14 can be moved on the mounting base rod 5, thereby compressing the push spring 19 or causing the push spring 19 to unfold. At this time, the elastic force on the first base block 8 will change, and the thrust on the polyester filament will also change.
[0021] Finally, by setting the mounting bracket 2 and the adjusting component 3, the first base block 8, the support frame 10, and the roller 11 can move on the mounting base rod 5 according to the tension of the polyester filament. When the tension of the polyester filament wound on the guide wheel 4 is small, under the elastic force of the push spring 19, the first base block 8, the support frame 10, and the roller 11 can move upward on the mounting base rod 5 immediately, thereby tightening the polyester filament and preventing it from detaching from the guide wheel 4 due to low tension. This ensures the normal production and processing of the polyester filament. The presence of the first connecting frame 12, the first connecting arm 13, the second base block 14, the second connecting frame 17, the second connecting arm 18, and the fixing pin 20 can adjust the elastic force of the push spring 19 on the first base block 8, thereby adjusting the tension of the polyester filament brought by the adjusting component 3.
[0022] Furthermore, the mounting bracket 2 is located between several guide wheels 4, and the L-shaped mounting plate 6 is fixedly installed at the front end of the equipment housing 1. Several fixing holes 7 are provided on the mounting base rod 5, and the fixing holes 7 pass through the mounting base rod 5 from front to back. The first base block 8 on the adjusting assembly 3 is provided with a first through hole 9, and the first base block 8 passes through the first base block 8 vertically. The first base block 8 is slidably installed on the mounting base rod 5 through the first through hole 9. The second base block 14 on the adjusting assembly 3 is provided with a second through hole 15, and the second through hole 15 passes through the second base block 14 vertically. The second base block 14 is also provided with a mounting hole 16, and the mounting hole 16 passes through the second base block 14 from front to back. The mounting hole 16 and the second through hole 15 are interconnected. The second base block 14 is fitted onto the mounting base rod 5 through the second through hole 15, and the push spring 19 is fitted onto the mounting base rod 5. The fixing pin 20 is inserted into the mounting hole 16 and the fixing insertion hole 7. When the polyester filament moves on the guide wheel 4 and the roller 11, the guide wheel 4 and the roller 11 will rotate. When adjusting the tension of the polyester filament brought by the adjusting component 3, the fixing pin 20 is first pulled out from the mounting hole 16 and the fixing insertion hole 7. At this time, the fixing of the second base block 14 will be released. Then the second base block 14 can be moved up or down on the mounting base rod 5. When the second base block 14 moves up, the push spring 19 will be further compressed. At this time, the elastic force of the push spring 19 on the first base block 8 will increase, so the tension of the polyester filament will also increase. Conversely, when the second base block 14 moves down, the push spring 19 will be unfolded. At this time, the elastic force of the push spring 19 on the first base block 8 will decrease, so the tension of the polyester filament will also decrease.
[0023] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A tension control device for polyester filament production, comprising a housing (1), characterized in that: The front end of the equipment housing (1) is fixedly equipped with a mounting bracket (2). The mounting bracket (2) consists of a mounting base rod (5) and an L-shaped mounting plate (6). There are two L-shaped mounting plates (6) which are symmetrically fixedly installed at the upper and lower ends of the mounting base rod (5). An adjustment assembly (3) is installed on the mounting base rod (5). The adjustment assembly (3) consists of a first base block (8), a support frame (10), a roller (11), a first connecting frame (12), a first connecting arm (13), a second base block (14), a second connecting frame (17), a second connecting arm (18), and a push spring (19). The support frame (10) is fixedly installed at the front end of the first base block (8), and the roller (11) is rotatably installed on the support frame (10). There are two first connecting frames (12) that are symmetrically fixedly installed on the first base block (8). There are two first connecting arms (13) that are rotatably installed on the two first connecting frames (12). The second base block (14) is located below the first base block (8). There are two second connecting frames (17) that are symmetrically fixedly installed on the second base block (14). There are two second connecting arms (18) that are rotatably installed on the two second connecting frames (17). The first connecting arms (13) and the second connecting arms (18) are rotatably connected together by a pin. The push spring (19) is installed between the first base block (8) and the second base block (14). The second base block (14) and the mounting rod (5) are fitted with fixing pins (20).
2. The tension control device for polyester filament production according to claim 1, characterized in that: Several guide wheels (4) are installed at the front end of the equipment housing (1).
3. The tension control device for polyester filament production according to claim 2, characterized in that: The mounting bracket (2) is located between several guide wheels (4), and the L-shaped mounting plate (6) is fixedly installed at the front end of the equipment box (1). Several fixing holes (7) are provided on the mounting base rod (5), and the fixing holes (7) pass through the mounting base rod (5) from front to back.
4. The tension control device for polyester filament production according to claim 3, characterized in that: The first base block (8) on the adjustment component (3) has a first through hole (9) through which the first base block (8) passes vertically. The first base block (8) slides vertically on the mounting base rod (5) through the first through hole (9).
5. The tension control device for polyester filament production according to claim 4, characterized in that: The second base block (14) on the adjustment component (3) has a second through hole (15) through it. The second through hole (15) passes through the second base block (14) vertically. The second base block (14) also has a mounting hole (16) through it front and back. The mounting hole (16) and the second through hole (15) are connected to each other. The second base block (14) is fitted onto the mounting rod (5) through the second through hole (15). The push spring (19) is fitted onto the mounting rod (5).
6. The tension control device for polyester filament production according to claim 5, characterized in that: The fixing pin (20) is inserted into the mounting hole (16) and the fixing socket (7).
Citation Information
Patent Citations
Polyester filament yarn winding tension adjusting device
CN221295733U