Lifting device for flammable and explosive materials
By designing the transfer trolley and cleaning components of the hoisting device, the safety hazards and low efficiency problems in the transfer of flammable and explosive materials were solved, and safe and efficient automated transfer was achieved.
Patent Information
- Application Number
- CN202423322424.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing technologies pose safety hazards when transferring flammable and explosive materials. Automated transfer methods are prone to causing static electricity and friction, which can lead to explosions. Manual transfer is inefficient and harmful to health.
A hoisting device comprising a hanger, a transfer trolley, and a cleaning component was designed. The transfer trolley is driven by a hydraulic motor to move along a guide. Combined with the cleaning component and positioning assembly, dust adhesion and friction are prevented. The use of a hydraulic motor and cylinder avoids the risk of explosion.
It achieves highly safe and automated material handling, reduces labor intensity, improves handling efficiency, and avoids dust hazards and explosion risks.
Smart Images

Figure CN223646170U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to production equipment used in the pharmaceutical, chemical and other industries, and in particular to a hoisting device for flammable and explosive materials. Background Technology
[0002] In industries such as pharmaceuticals and chemicals, materials are frequently transferred between different workstations, typically using motors and automated methods such as rolling and sliding. However, when the transferred materials are energetic (flammable and explosive), the production environment must be in an F0 or F1 zone. Traditional automated transfer methods, whether rolling or sliding, generate friction, static electricity, and pressure, which can easily ignite energetic materials and cause safety accidents, thus failing to meet the requirements. Therefore, manual transfer is currently widely used. However, manual transfer is labor-intensive, can only transfer one material carrier at a time, resulting in low efficiency, and exposes workers to dust and pungent odors, posing health risks. Furthermore, energetic solid materials are flammable and explosive, creating safety hazards. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a hoisting device for flammable and explosive materials that is simple in structure, highly automated, reliable, and conducive to reducing labor intensity and improving efficiency.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] A hoisting device for flammable and explosive materials includes a hoist and a bracket. The hoist is provided with a first guide member, and a transfer trolley is provided on the first guide member. The transfer trolley is provided with a cleaning component for cleaning the first guide member. The bracket is connected to the transfer trolley.
[0006] As a further improvement to the above technical solution: the transfer trolley is provided with a traveling wheel located on the top surface of the first guide and a limiting wheel located on the inner side of the first guide.
[0007] As a further improvement to the above technical solution: the cleaning component includes a first cleaning component for cleaning the top surface of the first guide and a second cleaning component for cleaning the inner surface of the first guide.
[0008] As a further improvement to the above technical solution: the transfer trolley is equipped with a hydraulic motor, the output end of the hydraulic motor is connected to the input end of the reducer, and the traveling wheels include at least one set of driving wheels, which are connected to the output end of the reducer.
[0009] As a further improvement to the above technical solution: the hoisting device for flammable and explosive materials also includes a cable chain, the hoist is provided with a support beam and multiple support rollers for supporting the cable chain, and one end of the cable chain is connected to the transfer trolley.
[0010] As a further improvement to the above technical solution: the bracket is provided with a second guide and a positioning component for preventing the material carrier from moving along the second guide. The second guide is located in a water tank, and at least one end of the water tank is provided with a water-stopping component that can float up and down.
[0011] As a further improvement to the above technical solution: the second guide member is arranged perpendicular to the first guide member.
[0012] As a further improvement to the above technical solution: the positioning component includes a first positioning cylinder and a second positioning cylinder, the first positioning cylinder and the second positioning cylinder being spaced apart along the length direction of the second guide member.
[0013] As a further improvement to the above technical solution: both the first positioning cylinder and the second positioning cylinder are arranged in the vertical direction.
[0014] As a further improvement to the above technical solution: the top of the bracket is provided with a cover plate, which is connected to the transfer trolley.
[0015] Compared with the prior art, the advantages of this utility model are:
[0016] This utility model discloses a hoisting device for flammable and explosive materials. The transfer trolley can move along a first guide member, thereby moving the bracket connected to the transfer trolley and the material carrier on the bracket. The first guide member provides guidance for the transfer trolley, making the movement smoother and more stable. A cleaning component on the transfer trolley cleans the first guide member, preventing dust from adhering to it and avoiding friction and compression between the transfer trolley and energetic material dust during movement, which could cause an explosion. It offers good safety, a simple overall structure, high automation, and high reliability, helping to reduce labor intensity and improve efficiency.
[0017] Other features and advantages of this invention will be described in detail in the following detailed description section. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the hoisting device for flammable and explosive materials of this utility model from the first angle.
[0019] Figure 2 This is a three-dimensional structural diagram of the hoisting device for flammable and explosive materials of this utility model from a second angle.
[0020] Figure 3 yes Figure 2 A magnified view of a portion of the image.
[0021] Figure 4 This is a three-dimensional structural diagram of the hoisting device for flammable and explosive materials of this utility model from the third angle.
[0022] Figure 5 yes Figure 4 Enlarged view of point A in the middle.
[0023] Figure 6 This is an enlarged view of the second guide component and the water tank in this utility model.
[0024] The labels in the diagram represent:
[0025] 1. Hanger; 11. First guide component; 12. Support beam; 13. Support roller; 2. Bracket; 21. Second guide component; 22. Positioning assembly; 221. First positioning cylinder; 222. Second positioning cylinder; 24. Water tank; 25. Water stop component; 26. Cover plate; 3. Transfer trolley; 31. Cleaning component; 311. First cleaning component; 312. Second cleaning component; 32. Running wheel; 33. Limit wheel; 34. Hydraulic motor; 35. Reducer; 4. Cable chain; 5. Material carrier. Detailed Implementation
[0026] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "assembly," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0030] Figures 1 to 6 This invention illustrates an embodiment of a hoisting device for flammable and explosive materials. The device includes a hoist 1 and a bracket 2. The hoist 1 has a first guide member 11, and a transfer trolley 3 is mounted on the first guide member 11. The transfer trolley 3 has a cleaning component 31 for cleaning the first guide member 11. The bracket 2 is connected to the transfer trolley 3. The first guide member 11 can be, for example, a guide rail or guide groove. The cleaning component 31 is preferably a nozzle that sprays high-pressure airflow for cleaning. Alternatively, the cleaning component 31 can be a vacuum nozzle that uses negative pressure to absorb and concentrate dust, thus achieving the purpose of cleaning the first guide member 11. Preferably, the transfer trolley 3 and the bracket 2 are connected by a floating joint, which, compared to a rigid connection, helps to avoid mutual interference between the movements of the transfer trolley 3 and the bracket 2.
[0031] This embodiment of the hoisting device for flammable and explosive materials includes a transfer trolley 3 that can move along the first guide member 11, thereby moving the bracket 2 connected to the transfer trolley 3 and the material carrier 5 on the bracket 2. The first guide member 11 provides guidance for the transfer trolley 3, making the movement process smoother and more stable. The cleaning component 31 on the transfer trolley 3 cleans the first guide member 11, which helps prevent dust from adhering to the first guide member 11 and avoids friction and compression between the transfer trolley 3 and energetic dust during movement, thus preventing an explosion. It has good safety, a simple overall structure, a high degree of automation, and good reliability, which helps reduce labor intensity and improve efficiency.
[0032] See details Figure 4 In this embodiment, the transfer trolley 3 is provided with a traveling wheel 32 located on the top surface of the first guide member 11 and a limiting wheel 33 located on the inner side of the first guide member 11. The traveling wheel 32 enables the transfer trolley 3 to move along the first guide member 11, reducing frictional resistance, while the limiting wheel 33 plays a limiting role, preventing the transfer trolley 3 from deviating, and further improving reliability.
[0033] Furthermore, in this embodiment, the cleaning component 31 includes a first cleaning component 311 for cleaning the top surface of the first guide member 11 and a second cleaning component 312 for cleaning the inner side surface of the first guide member 11. The first cleaning component 311 and the second cleaning component 312 clean the top surface and the side surface of the first guide member 11 respectively, avoiding friction and compression between the traveling wheel 32 and the limiting wheel 33 and energetic dust, which could cause an explosion, thus ensuring good safety.
[0034] Furthermore, in this embodiment, the transfer trolley 3 is equipped with a hydraulic motor 34, the output end of which is connected to the input end of the reducer 35. The traveling wheels 32 include at least one set of drive wheels, which are connected to the output end of the reducer 35. After being reduced in speed by the reducer 35, the output end of the hydraulic motor 34 drives the drive wheels to rotate, thereby enabling the transfer trolley 3 to move along the first guide member 11. Compared to an electric motor, the hydraulic motor 34 is more suitable for energetic materials, thus avoiding the risk of explosion.
[0035] See details Figure 1 In this embodiment, the hoisting device for flammable and explosive materials also includes a cable chain 4. The hoist 1 is equipped with a support beam 12 and multiple support rollers 13 to support the cable chain 4. One end of the cable chain 4 is connected to the transfer trolley 3. The cable chain 4 facilitates the arrangement of cables, air hoses, and oil hoses, and prevents them from becoming entangled as they move with the transfer trolley 3. The support beam 12 and support rollers 13 provide reliable support for the cable chain 4, and when the cable chain 4 extends or retracts, there is rolling friction between the support rollers 13 and the cable chain 4, resulting in low frictional resistance.
[0036] See details Figure 3 , Figure 5 and Figure 6In this embodiment, the bracket 2 is provided with a second guide 21 and a positioning component 22 for preventing the material carrier 5 from moving along the second guide 21. The second guide 21 is located in a water tank 24, and at least one end of the water tank 24 is provided with a water-stopping component 25 that can float up and down. The material carrier 5 moves into the bracket 2 along the second guide 21. The water in the water tank 24 can clean and lubricate the second guide 21, reduce dust adhesion to the second guide 21, and keep the second guide 21 moist, which helps to reduce friction between it and the material carrier 5, and significantly reduces the explosion risk of energetic solid materials. At least one end of the water tank 24 is provided with a water-stopping component 25 that can float up and down. When the material carrier 5 needs to move to or away from the second guide 21, it can squeeze the water-stopping component 25 to make it sink, thereby passing smoothly and reducing friction and squeezing between the material carrier 5 and the water-stopping component 25, reducing the explosion risk. After the material carrier 5 passes through, the water-stopping component 25 floats up, reducing water overflow from the water tank 24 and keeping the second guide component 21 submerged in water. After the material carrier 5 is positioned on the bracket 2, the positioning component 22 positions the material carrier 5 to prevent accidental movement during hoisting. Preferably, the water-stopping component 25 is a water-stopping block. Of course, in other embodiments, the water-stopping component 25 can also be a baffle or the like. Springs or other components can be installed below the water-stopping component 25 to achieve vertical floating, resulting in a simple and reliable structure.
[0037] In a preferred embodiment, the second guide 21 is arranged perpendicularly to the first guide 11. After the material carrier 5 moves into place along the second guide 21, the transfer trolley 3 drives the bracket 2 and the material carrier 5 to move along the first guide 11 as a whole, thereby changing the moving direction of the material carrier 5 by 90°, which facilitates the transfer of the material carrier 5 between different workstations.
[0038] Furthermore, in this embodiment, the positioning component 22 includes a first positioning cylinder 221 and a second positioning cylinder 222, which are spaced apart along the length of the second guide member 21. When the material carrier 5 needs to move along the second guide member 21, the piston rods of the first positioning cylinder 221 and the second positioning cylinder 222 retract to avoid obstruction. After the material carrier 5 is in place, the piston rods of the first positioning cylinder 221 and the second positioning cylinder 222 extend, preventing the object from continuing to move along the second guide member 21. The structure is simple and reliable. Compared to a motor, the first positioning cylinder 221 and the second positioning cylinder 222 are more suitable for energetic materials, preventing explosions.
[0039] Furthermore, in this embodiment, both the first positioning cylinder 221 and the second positioning cylinder 222 are arranged in the vertical direction. The vertical arrangement of the first positioning cylinder 221 and the second positioning cylinder 222 fully utilizes the vertical space of the bracket 2. Of course, in other embodiments, the first positioning cylinder 221 and the second positioning cylinder 222 can also be arranged horizontally on the side of the second guide member 21, but this would increase the width dimension of the bracket 2.
[0040] Furthermore, in this embodiment, the top of the bracket 2 is provided with a cover plate 26, which is connected to the transfer trolley 3. The cover plate 26 can serve as a shield to prevent dust generated by solid materials from floating onto the first guide member 11 and the transfer trolley 3, thereby improving safety. On the other hand, it serves as a connector to realize the connection between the bracket 2 and the transfer trolley 3.
[0041] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make many possible variations and modifications to the present invention, or modify it into equivalent embodiments, without departing from the scope of the present invention. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the protection scope of the present invention.
Claims
1. A hoisting device for flammable and explosive materials, characterized in that: It includes a hanger (1) and a bracket (2). The hanger (1) is provided with a first guide (11). The first guide (11) is provided with a transfer trolley (3). The transfer trolley (3) is provided with a cleaning component (31) for cleaning the first guide (11). The bracket (2) is connected to the transfer trolley (3).
2. The hoisting device for flammable and explosive materials according to claim 1, characterized in that: The transfer trolley (3) is provided with a running wheel (32) on the top surface of the first guide member (11) and a limiting wheel (33) on the inner side of the first guide member (11).
3. The hoisting device for flammable and explosive materials according to claim 2, characterized in that: The cleaning component (31) includes a first cleaning component (311) for cleaning the top surface of the first guide (11) and a second cleaning component (312) for cleaning the inner surface of the first guide (11).
4. The hoisting device for flammable and explosive materials according to claim 2, characterized in that: The transfer trolley (3) is equipped with a hydraulic motor (34), the output end of which is connected to the input end of the reducer (35), and the traveling wheel (32) includes at least one set of driving wheels, which are connected to the output end of the reducer (35).
5. The hoisting device for flammable and explosive materials according to claim 1, characterized in that: It also includes a cable chain (4), and the hanger (1) is provided with a support beam (12) and multiple support rollers (13) for supporting the cable chain (4), and one end of the cable chain (4) is connected to the transfer trolley (3).
6. The hoisting device for flammable and explosive materials according to any one of claims 1 to 5, characterized in that: The bracket (2) is provided with a second guide (21) and a positioning component (22) for preventing the material carrier (5) from moving along the second guide (21). The second guide (21) is located in a water tank (24), and the water tank (24) is provided with a water stop (25) that can float up and down at at least one end.
7. The hoisting device for flammable and explosive materials according to claim 6, characterized in that: The second guide (21) is arranged perpendicular to the first guide (11).
8. The hoisting device for flammable and explosive materials according to claim 6, characterized in that: The positioning component (22) includes a first positioning cylinder (221) and a second positioning cylinder (222), which are spaced apart along the length of the second guide (21).
9. The hoisting device for flammable and explosive materials according to claim 8, characterized in that: Both the first positioning cylinder (221) and the second positioning cylinder (222) are arranged in the vertical direction.
10. The hoisting device for flammable and explosive materials according to claim 6, characterized in that: The bracket (2) is provided with a cover plate (26) on top, and the cover plate (26) is connected to the transfer trolley (3).